Body Solid DABB.4 User manual

BODY-SOLID,Inc.
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Phone:(708)427-3555
Fax:(708)427-3556
www.bodysolid.com
OWNER'S MANUAL
DABB.4

Warning, Safety & Maintenance
Be sure that all users carefully read and understand all
warning, safety and maintenance labels on the machine
before each use. Failure to do so may result in death or
serious injury.
It is imperative that you retain
your Owner’s Manual and be
sure all warning labels are legible and intact. Replacement
Owner’s Manuals and warning labels are available from your
local Body-Solid dealer.
If you have any questions about the operation, set up or
maintenance of this machine please call our customer service
department at 1 (800) 556-3113.
#DWRULE-4

Important Safety Instructions
Beforebeginninganyfitnessprogram,youshouldobtainacompletephysicalexaminationfromyourphysician.
Il est conseille de subir un examen medical complet avant d’entreprendre tout programme d’exercise.
Si vous avez des etourdissements ou des faiblesses, arretez les exercices immediatement.
Antes de comenzar cualquier programma de ejercicios, deberias tener un examen isico con su doctor.
When using exercise equipment, you
should always take basic precautions,
including the following:
mReadallinstructionsbeforeusingyour machine.
Theseinstructionsarewrittentoensureyoursafety
andtoprotecttheunit.
mDo not remove any safety labels from the
machine.
mDonotallowchildrenonorneartheequipment.
mUsetheequipmentonlyforitsintendedpurpose as
describedinthisguide.Donotuseaccessory
attachmentsthatarenotrecommendedbythe
manufacturer.Suchattachmentsmightcause
injuries.
mWearproperexerciseclothingandshoesforyour
workout,nolooseclothing.
mKeephands,limbs,looseclothing,andlonghairwell
outofthewayofallmovingparts.
mUsecarewhengettingonorofftheunit.
mDonotoverexertyourselforworktoexhaustion.
mIfyoufeelanypainorabnormalsymptoms,stop
yourworkoutimmediatelyandconsultyour
physician.
mNeveroperateunitwhenithasbeendroppedor
damaged.Returntheequipmenttoaservice center
forexaminationandrepair.
mNeverdroporinsertobjectsintoanyopeningin the
equipment.
mIMPORTANT: Cables are wear items. It is your
responsibility to prevent unexpected breakage.
Cable inspection should be performed daily. Inspect
all cables, and the area near the fitting at each end
of each cable. Replace any damaged or worn cable
immediately. Do not allow the machine to be used
until these are replaced.
mDonotusetheequipmentoutdoorsornearwater.
Personal Safety During Assembly
mBeforebeginningassembly,pleasetakethetime
toreadtheinstructionsthoroughly.
mReadeachstepintheassemblyinstructionsand
followthestepsinsequence.Donotskipahead.
Ifyouskipahead,youmaylearnlaterthatyou
havetodisassemblecomponentsandthatyou
mayhavedamagedtheequipment.
mAssembleandoperateyour machineonasolid,
levelsurface.Locatetheunitafewfeetfromthe
wallsorfurnituretoprovideeasyaccess.
Your machine isdesignedforyourenjoyment.By
followingtheseprecautionsandusingcommonsense,
youwillhavemanysafeandpleasurablehoursof
healthfulexercise.
Afterassembly,youshouldcheckallfunctionsto
ensurecorrectoperation.Ifyouexperienceproblems,
rstrechecktheassemblyinstructionstolocateany
possibleerrorsmadeduringassembly.Ifyouareunable
tocorrecttheproblem,callthedealerfromwhomyou
purchasedthemachineorcall1-800-556-3113forthe
dealernearestyou.
Obtaining Service
PleaseuseyourOwner’sManualtomakesurethatall
partshavebeenincludedinyourshipment.When
orderingparts,youmustusethepartnumberand
descriptionfromyourOwner’sManual.Useonly
Body-Solidreplacementpartswhenservicingthis
machine.Failuretodosowillvoidyourwarrantyand
couldresultinpersonalinjury.
Forinformationaboutproductoperationorservice,
checkouttheocialBody-Solidwebsiteat
www.bodysolid.comorcontactanauthorized
Body-SoliddealeroraBody-Solidfactory-authorized
servicecompanyorcontactBody-Solidcustomer
serviceatoneofthefollowing:
Toll Free: 1-800-556-3113
Phone: 1-708-427-3555
Fax: 1-708-427-3556
Hours: M-F 8:30-5:00 CST
E-Mail: [email protected]
Or write to: Body-Solid, Inc.
Service Department
1900 S. Des Plaines Ave.
Forest Park, IL 60130 USA
Retain this Owner’s Manual for future
reference. If you need to order replacement
parts please be prepared to provide the
following information when contacting us so
that we can assist you better.
1. Model Number
2. Proof of Purchase
3. Place of Purchase
4. Serial Number (S/N)
5. Part # and Description

ASSEMBLY INSTRUCTIONS
Page
DABB
1.1
DABB.3-122008
HARDWARW ILLUSTRATION
(A1)HEX BOLT 1/2"X1-1/2"L PARTIAL QTY.3
(A2)HEX BOLT 1/2"X2-1/4"L PARTIAL QTY.1
(A3)HEX BOLT 1/2"X3-3/4"L PARTIAL QTY.2
(A4)HEX BOLT 3/8"X3-1/4"L PARTIAL QTY.3
(A5)HEX BOLT 5/16"X1-1/4"L PARTIAL QTY.4
(A6)HEX BOLT 5/16"X1-3/4"L PARTIAL QTY.1
2
13456

ASSEMBLY INSTRUCTIONS
Page
DABB
1.2
DABB.3-022017
HARDWARW ILLUSTRATION
(A7)1/2"X8.5X23L STEEL BUSHING (8110-062) QTY.1
2
13456

ASSEMBLY INSTRUCTIONS
Page
DABB
1.3
DABB.2-042007
HARDWARW ILLUSTRATION
(B1)NYLON LOCK NUT1/2" QTY.6
(B2)NYLON LOCK NUT 3/8" QTY.3
(B3)NYLON LOCK NUT 5/16" QTY.1
(C1)1/2"(I.D.)FLAT WASHER n34 QTY.6
(C2)1/2"(I.D.)FLAT WASHER n25 QTY.6
(C3)3/8"(I.D.)FLAT WASHER n27 QTY.6
(C4)5/16"(I.D.)FLAT WASHER n16 QTY.2
(C5)5/16"(I.D.)FLAT WASHER n24 QTY.4
(C6)SPRING WASHER 5/16" QTY.4
2
13456

ASSEMBLY INSTRUCTIONS
Page
DABB
1.4
DABB.2-062007
HARDWARW ILLUSTRATION
(AA4)ROUND INNER HEAD 3/8"X2"L PARTIAL QTY.1
(AA5)ROUND INNER HEX SCREW M6X20L PARTIAL QTY.20
(AA2)HEX BOLT 1/2"X2-1/4"L PARTIAL QTY.3
(AA6)ROUND CROSS SCREW 5/32"X1/4"L PARTIAL QTY.4
2
13456
(AA7)10LB PIN(8250-071) QTY.1

ASSEMBLY INSTRUCTIONS
Page
DABB
1.5
DABB.2-062007
HARDWARW ILLUSTRATION
(AA8)ELASTIC BOLT QTY.1
(CC1)1/2"(I.D.)FLAT WASHER n34 QTY.4
(BB2)NYLON LOCK NUT1/2" QTY.3
(CC5)SPRING WASHER 3/8" QTY.1
(CC2)M6(I.D.)FLAT WASHER n13 QTY.20
(CC6)1/2"(I.D.)FLAT WASHER n25 QTY.2
2
13456
(AA10)ROUND INNER HEX SCREW
M10X30L PARTIAL QTY.1
(AA11)FIRM SHEATH(8890-046) QTY.1
(BB3)NYLON LOCK NUT M10 QTY.1

ASSEMBLY INSTRUCTIONS
Page
DABB
1.1
DABB.4-082009
HARDWARW ILLUSTRATION
(A1)HEX BOLT 1/2"X1-1/2"L PARTIAL QTY.3
(A2)HEX BOLT 1/2"X2-1/4"L PARTIAL QTY.1
(A3)HEX BOLT 1/2"X3-3/4"L PARTIAL QTY.2
(A4)HEX BOLT 3/8"X3-1/4"L PARTIAL QTY.3
(A5)HEX BOLT 5/16"X1-1/4"L PARTIAL QTY.4
(A6)HEX BOLT 5/16"X1-3/4"L PARTIAL QTY.1
2
13456

ASSEMBLY INSTRUCTIONS
Page
DABB
1.2
DABB.4-082009
HARDWARW ILLUSTRATION
(A7)STEEL BUSHING n1/2"Xn8.5X21L QTY.1
2
13456

ASSEMBLY INSTRUCTIONS
Page
DABB
1.3
DABB.4-082009
HARDWARW ILLUSTRATION
(B1)NYLON LOCK NUT1/2" QTY.6
(B2)NYLON LOCK NUT 3/8" QTY.3
(B3)NYLON LOCK NUT 5/16" QTY.1
(C1)1/2"(I.D.)FLAT WASHER n34 QTY.6
(C2)1/2"(I.D.)FLAT WASHER n25 QTY.6
(C3)3/8"(I.D.)FLAT WASHER n27 QTY.6
(C4)5/16"(I.D.)FLAT WASHER n16 QTY.2
(C5)5/16"(I.D.)FLAT WASHER n24 QTY.4
(C6)SPRING WASHER 5/16" QTY.4
2
13456

ASSEMBLY INSTRUCTIONS
Page
DABB
1.4
DABB.4-082009
HARDWARW ILLUSTRATION
(AA4)ROUND INNER HEAD 3/8"X2"L PARTIAL QTY.1
(AA5)ROUND INNER HEX SCREW M6X20L PARTIAL QTY.20
(AA2)HEX BOLT 1/2"X2-1/4"L PARTIAL QTY.3
(AA6)ROUND CROSS SCREW 5/32"X1/4"L PARTIAL QTY.4
2
13456
(AA7)10LB PIN(8250-071) QTY.1

ASSEMBLY INSTRUCTIONS
Page
DABB
1.5
DABB.4-082009
HARDWARW ILLUSTRATION
(AA8)ELASTIC BOLT QTY.1
(CC1)1/2"(I.D.)FLAT WASHER n34 QTY.4
(BB2)NYLON LOCK NUT1/2" QTY.3
(CC5)SPRING WASHER 3/8" QTY.1
(CC2)M6(I.D.)FLAT WASHER n13 QTY.20
(CC6)1/2"(I.D.)FLAT WASHER n25 QTY.2
2
13456
(AA10)ROUND INNER HEX SCREW
M10X30L PARTIAL QTY.1
(AA11)FIRM SHEATH(8890-046) QTY.1
(BB3)NYLON LOCK NUT M10 QTY.1

ASSEMBLY INSTRUCTIONS
Page
DABB
2
DABB.4-082009
HARDWARW ILLUSTRATION
(D1)n3/4"X13.5X8L STEEL BUSHING(8110-014)
(D2)n38"Xn25.2X27L STEEL BUSHING(8130-159)
(D3)n30"Xn20X1.5t CU WASHER(8520-007)
(D4)n38"Xn26X1.5t CU WASHER(8520-008)
(D5)95X140L RUBBER PAD(9310-035)
(D6)n50 ROUND END CAP(9211-074)
(D7)50X100 NYLON BUSHING(9211-107)
(D8)58X116X2.5t FOOT CAP(9211-108)
(D9)58X116X2.5t END CAP(9211-112)
(D10)40X80X2t END CAP(9211-113)
(D11)Ø4" PULLEY(9213-017A)
(D12)Ø4 1/2" PULLEY(9213-010B)
(D13)n75X3tXn26 NYLON WASHER(9214-008)
(D14)n90Xn51X3t NYLON WASHER(9214-022)
(D15) 207X105X23 PULLEY CAP(9211-115)
(D16)n131X30 PULLEY CAP(9211-116)
(D17)3425mm STEEL CABLE(FDABBA)
(D18)n3/4" SHAFT COLLAR(9211-046)
(D19)n4"RUBBER DOUNT(9310-017)
(D20)TOP PLATE(8400-006)
(D22)95X250 RUBBER PAD(9310-060)
(D23)DABB FOR DGYM STEEL CABLE(FDABBB)
(D24)WEIGHT SELECTOR BAR(8210-042B)
--------------------------------[2PCS]
----------------------------[1PCS]
------------------------------------[1PCS]
------------------------------------[1PCS]
------------------------------------------[2PCS]
------------------------------------------ [3PCS]
----------------------------------------- [2PCS]
----------------------------------------- [6PCS]
------------------------------------------- [3PCS]
-----------------------------------------------[1PCS]
-------------------------------------------------- [2PCS]
------------------------------------------------- [5PCS]
------------------------------- [4PCS]
-------------------------------- [2PCS]
------------------------------------- [1PCS]
--------------------------------------------[1PCS]
-----------------------------------------[1PCS]
--------------------------------------------[2PCS]
---------------------------------------------[2PCS]
-------------------------------------------------------[1PCS]
------------------------------------------[2PCS]
-----------------------------[1PCS]
------------------------------------[1PCS]
D1 D2
D3 D4
D5 D6
D7 D8 D9 D11D10
D12
D18
D13 D14 D15 D16
D17
3425
D19 D20 D22
D24

ASSEMBLY INSTRUCTIONS
Page
DABB
3
PARTS ILLUSTRATION
A [1PCS] B1 [1PCS]
D [1PCS] E1[1PCS] F [1PCS]
H [1PCS] J [1PCS]
C [1PCS]
L [1PCS] M [1PCS]
8312-091
P [2PCS]
9161-018
O [1PCS]
9161-047
N [1PCS]
9122-039
I1 [1PCS]
K [1PCS]
Q [1PCS]
9440-163
DABB.3-122008

ASSEMBLY INSTRUCTIONS
Page
DABB
4
DABB.4-082009
PARTS ILLUSTRATION
AA[1PCS]
6610-002 AB[1PCS]
8380-046
AC[1PCS]
8380-047 AD[1PCS]
8380-048
AE[2PCS]
260158A n3/4"X1.6tX1407L
AK1PCS]
9211-111A
AG[2PCS]
8313-144 AH[9PCS]
8321-040
AI[1PCS]
8321-040 AJ[2PCS]
8321-040
63 50.5
50.5 40 63
4063
40 50.5

ASSEMBLY INSTRUCTIONS
Page
DABB
5
DABB.4-082009
Above shows STEP 1
assembled and completed
A
B1
D8
D8
D8
D8
D10
C
M10 Washer X5
M10X16L HEX Bolt X5
M10 Washer X6
M10X16L HEX Bolt X6

ASSEMBLY INSTRUCTIONS
Page
DABB
6
DABB.4-082009
Above shows STEP 2
assembled and completed
C5X4
C6X4
A5X4
D13X4
PX2
D7
D7 D6X2
D5X2
N
E1
3/16"x3/16" Allen Head Screw x 4
n1" Chrome Collar x 2
3/8"X3/4"L Round Inner Head
3/8" Spring Washer

ASSEMBLY INSTRUCTIONS
Page
DABB
7
DABB.4-082009
Above shows STEP 3
assembled and completed
D8
D8
F1
B2
C3
C3
B2
D
x2
x2
A3
A3
C1
C1
M
D9
L
C1B1
C1 B1
C3 A4
x2 x2
3/8" Washer
3/8"X3" HEX Bolt
M6x12 HEX Bolt X 4
A4
C3
M6 Washer X4

ASSEMBLY INSTRUCTIONS
Page
DABB
8
DABB.4-082009
Above shows STEP 4
assembled and completed
H
I1
J
O
D9
D14
D6
D3
D2
D4
D9
D14
1/2"X3/4"L HEX Bolt
1/2" Washer
1/2"X3/4"L HEX Bolt
1/2" Washer
1/2"X3/4"L HEX Bolt
1/2" Washer
6X6X45L Key
n2" Chrome Collar
3/16"X3/16" Allen Head Screw
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