Brunswick Pursuit User manual

Pursuit™POCKET BILLIARD TABLEINSTALLATION MANUALwww.brunswickbilliards.comSERVICE DEPARTMENT P.O. BOX 68 BRISTOL, WI 53104 EMAIL: BRUNSWICKSER[email protected]51-906473-001August 2020

PAGE 2BRUNSWICK INSTALLATION MAN UAL PARSONSNOTE: Please use the instructions in this manual to assemble the table shown. Also note that careful handling of all components will assure damage-free assembly.

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PURSUITBASE FRAME AND LEG ASSEMBLYFIGURE ONE FIGURE TWOFIGURE TWOStep #1: Layout two side supports, two center crosssupports and two end cross supports upside-down asshown in Figure One. **Note: Use sufcient oor protection between all components and the oor to prevent any damage.Step #2: Using (8) 1/2-13UNC X 3-1/2 Hex Bolts, (8)1/2 Ext. Tooth Lock Washers and (8) Flat Washers, assemble frame and fully tighten hardware. Step #4: (Requires Two People) Flip assembly over so that it is right-side up as shown in Figure Three. FIGURE ONEFIGURE THREEFIGURE THREEStep #4: With the frame remaining upside-down, attach four leg mounting brackets, one at each corner, with (4) 3/8-16UNC x 2-3/4 Hex Bolts, (4) 3/8 Ext. Tooth Lock Washers and (4) 3/8 Flat Washers. Do not fully tighten,leave connection slightly loose. FLAT WASHERLOCK WASHER1/2-13 X 3-1/2 HEX BOLTFLAT WASHERLOCK WASHER1/2-13 X 3-1/2 HEX BOLTENSURE CLEATSFACE TABLE ENDS

PURSUITBASE FRAME AND LEG ASSEMBLYFIGURE FOUR Step #5: With the frame right-side-up, install (8)3/8-16UNC x 1 Hex Bolts, (8) 3/8 Ext. Tooth LockWashers and (8) 3/8 Flat Washers through the remaining attach holes in each of the four leg mounting brackets. Holding the brackets in place, insuring they are square with the frame corner, fullytighten all eight fasteners. FIGURE FOUR
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FLAT WASHERLOCK WASHER3/8-16 X 1 HEX BOLTFIGURE FIVE Step #6: (Requires Two People) (Use sufcient oor protection at all contact points to prevent damage) Position one leg assembly at each corner on one end of the frame assembly. With one person on each side of the frame assembly near the corner, lift the end of the frame assembly and, at the same time, align and engage the threaded studs in each leg assembly with the mating attach holes in the leg mounting brackets. Using (4) 3/8-16UNC Hex Nuts, (4) 3/8 Ext. Tooth Lock Washers and (4) 3/8 Flat Washers, loosely connect each leg assembly to the leg mounting brackets as shownin Figure Five. FIGURE FIVEFLAT WASHERLOCK WASHER3/8-16 NUTFIGURE SIX Step #7: Repeat Step 6 to connect the two remaining leg assemblies at the other end. FIGURE SIXFLAT WASHERLOCK WASHER3/8-16 NUT

BASE FRAME AND LEG ASSEMBLYFIGURE SEVENPURSUIT
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FIGURE SEVEN FIGURE SIX Step #8: Prior to tightening leg connections, tighten the leg mounting bracket bolts, on the under-side of the frame, thatwere left loose in Figure Two, Step #3. FIGURE SIXStep #10: Once tightened, check squareness across corners from outer leg corners and adjust accordingly. Measure width and length from outer corners of the legs as well, it is critical that these measurements are equal end-to-end and side-to-side. Tighten the leg connection once legs are in position. Step #9: Position the assembled frame in the desired location. FLAT WASHERLOCK WASHER1/2-13 X 3-1/2 HEX BOLT

SLATE ASSEMBLY AND LEVELINGFIGURE ONEFIGURE TWOFIGURE THREEPURSUITSHIMSFIGURE ONE Step #1: Place a precision leveling tool on top of the frameand determine the highest corner. Level the table by positioning shims under the other three legs until the table is level. Be sure that all four legs have positive bearing withthe oor. Legs will need shims in two positions for each leg to insure proper leveling. FIGURE TWO Step #2: With the frame level, position the center slate sectionevenly between the two-center cross supports and equally across the frame assembly width as shown in Figure Two. FIGURE THREEStep #3: Position the end slate sections in place on either side ofthe center slate section. Be sure the scribed arc on the top surface of the slate is properly aligned forming a true-radii.Step #4: Recheck spacing to ensure slate is positioned properly end-to-end and side-to-side.Step #5: Using the twelve countersunk holes in the slate as a template, pilot drill 5/32” diameter holes into the supports.Step #6: Securely fasten all three slate sections using (12) #14 X 2-1/2 Flat Head Screws.Step #7: With a precision leveling tool, determine which slate sectionis low. Loosen screws as needed and using wedges and/or shims, raise the low slate section enough to be able to level all three sections and re-tighten screws. Keep shims/wedges as close to the slate attach screwsas possible. Raise remaining slate section(s) for a ush t with the initialraised section and check for level. Loosen screws, shim as needed and re-tighten screws until all three sections are level.Step #8: With all three sections leveled, the slate joints can now be lledusing rock hard putty or slate joint wax. Scrape excess material away leavinga smooth surface across each joint. #14 X 2-1/2 FLAT HEAD SCREWSLATEWEDGESILLFIGURE FOURCENTER SLATESECTION
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PURSUITATTACHING BED CLOTHFIGURE ONE Step #1: Cut strips of cloth, from end of the bed cloth, approximately 1-1/2” wide X 8” long and glue the strips to the pocket cutouts. This is important cushioning that will allow the bed cloth to last much longer. FIGURE ONEFIGURE TWOStep #2: Lay the bed cloth over the top of the slate, nap sideup, with the nap running from the head end to the foot endof the table. NOTE: In determining the direction of the nap, run your hand lightly over the surface of the cloth. If it meets resistance, it is going against the nap.Step #3: Leave only enough cloth at the head end and leftside to permit tacking into the wood slate frame. Leave the balance of cloth stapling overhang at the foot end and rightside. NOTE: Do not spread tacks/staples on the bed cloth. Keep them in a container that slides tacks/staples over the cloth.Step #4: Tack or staple the cloth securely to the wood frameat #1 with two tacks or staples approximately 2” apart.Step #5: Stretch the cloth across the table and tack or staplesecurely at #2 with two tacks or staples 2” apart.
NOTE: Before attaching the billiard cloth, clean slate thoroughly.
FIGURE TWOBED CLOTH STRIP
HEAD
LEFT SIDE
NAP
RIGHT SIDE
FOOT
#1#3#4#2
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ATTACHING BED CLOTHPURSUITFIGURE THREE Step #6: Stretch the cloth from #1 to #3 and tack or staple securely into the wood frame at the left side of the table. See Figure Two.Step #7: Stretching the cloth across the table from #3and pulling from #2, tack or staple the cloth at #4. FIGURE FOURStep #8: On the left side, stretch the cloth tightly from#1 toward the side pocket opening and tack or staplesecurely at #5.Step #9: Stretching the cloth across the table from #3and pulling from #2, tack or staple the cloth at #4.Step #10: On the right side of the table, grasp the clothrmly and stretch across the table from #5 and towardthe side pocket from #2 and tack or staple at #7.Step #11: Repeat Step 7, stretching from #6 and towardthe side pocket from #4 and tack or staple at #8. FIGURE THREE
HEAD
LEFT SIDE
RIGHT SIDE
FOOT
#1#3#4#2#5#8#7#6FIGURE FOUR
HEAD
LEFT SIDE
RIGHT SIDE
FOOT
#1#3#4#2FIGURE FIVE Step #12: At location #9, cut a short slit in the cloth at the edge centered on the side pocket opening. Grasp the cloth rmly above this slit, pull the cloth into the side pocket opening and tack or staple to the wood frame. Complete fastening of the cloth to the side pocket opening, making sure the cloth is tacked or stapled to the wood frame. FIGURE FIVEStep #13: Stretching the cloth tightly across the table from location #9, repeat Steps 12 and 13 at location #10. #10#9
HEAD
FOOT
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ATTACHING BED CLOTHFIGURE SIXStep #14: At the head end of the table, tack or staple the cloth at location #11, maintaining uniform overhang. Step #15: Pull the cloth from location #11 toward location #12 and tack or staple securely along the wood ledge, keep-ing the cloth even along the head end. Step #16: Stretch the cloth rmly from location #11 to the foot end of the table and tack or staple at location #13. Step #17: Stretch the cloth tightly from locations #12 and #13 toward location #14 and tack or staple securely along the wood ledge.FIGURE SEVENStep #18: Tack or staple all of the left side on 2” centers keeping the cloth even along the wood ledge. Step #19: Tack or staple the balance of the head end on 2” centers also keeping the cloth even along the wood ledge. Step #20: Stretch the cloth tightly toward the foot end of the table, tacking or stapling on 2” centers along the wood ledge at the foot end. Step #21: Stretch the cloth tightly across the table to the right side, tacking or stapling on 2” centers all the way along the wood ledge at the right side. FIGURE EIGHTFIGURE SIXFIGURE SEVENFIGURE EIGHTPURSUITStep #23: Trim off excess cloth around the perimeterof the slate. Step #24: Locate the eighteen (18) rail attach holes and cut clearance holes in the cloth with a sharp knife.
HEAD
FOOT
#11#13#14#12#15#18#18#15
FOOT
#15#17Step #22: Stretch the cloth into the corner pocketopening and staple or nail cloth to slate frame in fourplaces, slit cloth at centerline of pocket cut as neededto aid in forming around the curve. With the clothstretched and stapled or nailed, remove the hook and loop strip from one leather corner pocket liner. Nail the hook and loop strip to the slate frame edge around the perimeter of the pocket opening, over the cloth. Re-attach the leather liner to the hook and loop strip attached to the slate frame edge, evenly around pocket cut perimeter. Repeat this process for the remaining corner and side pocket cuts.Cut holes in cloth atrail both locations#20#19POCKET LINERHOOK & LOOP STRIPPOCKET LINERHOOK & LOOP STRIP
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FIGURE ONE FIGURE ONEPURSUIT
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ATTACHING END AND SIDE APRONSStep #1: (Requires Two People) With one person holdingeach end of the head apron panel (be sure the head apron(with Brand logo) is in the desired location), align the apronpanel with the mounting holes in the upper side of each mating leg post. Using (4) 1/4-20UNC x 1-1/2 Hex Bolts, (4) 1/4 Ext. Tooth Lock Washers and (4) 1/4 Flat Washers, attacheach apron panel end to the leg post. Fasteners are to be inserted through clearance holes in the top leg panel by foldingthe internal pad down. Once all four fasteners are started, holding the panel in alignment, tighten the fasteners. With the apron panel aligned and tightened, put one staple in the topof each internal pad holding them in place. Step #2: Repeat Step #1 for the three additional apron panels,one end and two sides. FIGURE ONE FIGURE ONEStep #1: Position one side pocket leather bucket underone side pocket slate cut. Attach using (7) #8 x 1/2 Pan Head Screws as shown in Figure One. #8 x 1/2 PAN SCREWLEATHER BUCKETStep #2: Repeat Step #1 for the second pocket leather bucket on the opposite side.
HEAD
FLAT WASHERLOCK WASHER1/2-13 X 3-1/2 HEX BOLTATTACH SIDE POCKET BUCKET#8 x 1/2 PAN SCREW

ATTACHING RAIL CLOTHCORNER POCKETFIGURE ONEStep #1: Place cloth on rail with the back side down. The cloth should have equal amount of overhang at both ends of rail and extend 1/2” over the featherstrip groove on the cushion side as shown.Step #2: Except for approximately 3” at end of rail, tap feath-erstrip down with a tapping block and hammer, starting at center of rail. Stretch cloth tightly toward each end of rail and tap featherstrip down.FIGURE ONEFIGURE TWOStep #3: At each end of rail, pull the cloth toward the rubber cushion an additional 3/4”. Then tap remainder of feather-strip down. FIGURE TWOFIGURE THREEStep #4: Trim the cloth on cushion side of featherstrip along the total length of featherstrip as illustrated.FIGURE THREEFIGURE FOURStep #5: Fold the cloth down over front of rail, then using thumb and forenger as a guide along front edge of the cushion to keep the tapping block at rear edge of feath-erstrip, tap the featherstrip down ush with rail surface as shown.NOTE: Never try to tap a featherstrip ush with just a hammer as you will surely dent the rail surface behind the featherstrip.FIGURE FOURFIGURE FIVEStep #6: Turn rail over and at corner pockets fold the cloth over the mitred edge as shown, stretching tightly and working out any wrinkles as you staple three places in area shown.FIGURE FIVEPURSUIT
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ATTACHING RAIL CLOTH(CONTINUED)FIGURE SIXStep #7: Staple three places along the rear edge of the pocket facing X, then trim off excess cloth at pocket area.Step #8: If rail is an end rail, repeat Step 7 at other corner pocket. Then, starting at center of rails, stretch cloth tightly over cushion and staple at bottom of rail working towardFIGURE SIXFIGURE SEVENStep #9: Trim excess cloth from bottom of rail ush with edge of cloth relief groove.FIGURE SEVENSIDE POCKETFIGURE EIGHT Step #10: At side pocket, stretch the cloth tightly over nose of cushion and staple three places as shown.FIGURE EIGHTFIGURE NINEStep #11: Slit the cloth up to the edge of cushion nose as shown. Then rmly pull the small strip to the rear of the cushion and staple at rear of facing.FIGURE NINEFIGURE TENStep #12: Hold the small fold in place with thumb and forenger and rmly hold it down over facing. Then staple at rear of facing and at bottom of rail as shown.Step #13: Trim excess cloth as required.FIGURE TENPURSUIT
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Small Fold on TopOf Small Strip

FIGURE ONEFIGURE TWORAIL ASSEMBLYPURSUIT
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FIGURE ONE Step #1: Position (2) side rails, (2) end rails and (1) foot railupside down in their respective positions on a protected surface.Step #2: Insert (4) 5/16-18UNC X 4 Threaded Rods into each side rail end. Slide the rails into position aligned with the threaded end rod. Using (8) Flat Washers, (8) 5/16 Ext. Tooth Lock Washers and (8) 5/16-18UNC Hex Nuts align and drawtogether each of the four connections and tighten each securely. THREADED RODFLAT WASHERLOCK WASHER5/16-18 NUTFIGURE TWO Step #3: Install (4) Rail Connector Plates using (16) #10 X 3/4 Truss Head Screws as shown in Figure Two. Step #4: Thread (18) 3/8-16UNC X 2-3/4 Threaded Rodsinto each of the eighteen locations in the bottom of all fourrails. For best results, turn each Threaded Rod all the wayin until contact with wood is made, and then, back the Threaded Rod out 1/4 turn. #10 X 3/4 TRUSS HEAD SCREWRAIL CONNECTOR PLATE3/8-16UNC X 2-3/4THREADED ROD

FIGURE FIVERAIL ASSEMBLY(CONTINUED)PURSUIT
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FIGURE THREE Step #5: Carefully turn the rail assembly over.CAUTION: Do not let the rail assembly “twist” or “bow” while turning; the strain may cause damage. Step #6: Align the eighteen Threaded Rods with the eighteen holes through the slate and lower the railassembly onto the slate. The rail assembly should alignush with the exterior surfaces of the lower frame. Step #7: Using (3) Domed Washers and (3) 3/16UNCHex Nuts, secure one end of the rail assembly and tightensecurely.Step #8: Repeat Step #7 at the other end of the railassembly making sure the assembly is in a squarecondition.Step #9: Making sure the side rails are in a straight line(cushion side) fasten each side rail securely using the remaining Domed Washers and Hex Nuts. FIGURE FOUR Step #10: Position the two side pockets and four cornerpockets into their respective pocket openings. Fit and attach each pocket using four nails per pocket. FIGURE THREE3/16 HEX NUTDOMED WASHERStep #11: Thoroughly brush the areas on which the bedspots are to be applied. Position each bed spot and rmlyroll a ball over the spot to achieve good adhesion. NOTE: Bed spots are self-adhesive. Bed spots can be applied at both head and foot end of the table, or just the foot end, whichever is preferred. FIGURE FOURFIGURE FIVE HEADHEAD SPOTFOOTFOOT SPOTNAILNAIL