Brunswick Sanibel The Henderson 28675800350 User manual

Sanibel™
The HendersonTM
POCKET BILLIARD TABLE
INSTALLATION MANUAL
www.brunswickbilliards.com
SERVICE DEPARTMENT P.O. BOX 68 BRISTOL, WI 53104
EMAIL: BRUNSWICKSER[email protected]
51-906349-002June 2020

PAGE 2 BRUNSWICK INSTALLATION MAN UAL
PARSONS
NOTE: Please use the instructions in this manual to assemble the table shown.
Also note that careful handling of all components will assure
damage-free assembly.

BRUNSWICK INSTALLATION MANUAL PAGE 3
SANIBEL / THE HENDERSON
BASE FRAME AND LEG ASSEMBLY
FIGURE ONE
FIGURE TWO
FIGURE TWO
Step #1: Layout two side sill beams, two center cross
supports and two end cross supports upside-down as
shown in Figure One.
**Note: Use sufcient oor protection between all
components and the oor to prevent any damage.
Step #2: Using (8) 1/2-13UNC X 3 Hex Bolts, (8) 1/2
Ext. Tooth Lock Washers and (8) Flat Washers,
assemble frame and fully tighten hardware.
Step #3: (Requires Two People) Flip assembly over so
that it is right-side up as shown in Figure Two.
FLAT WASHER
LOCK WASHER
1/2-13 X 3 HEX BOLT
ENSURE HOLES
FACE TABLE ENDS
FIGURE TWO
FIGURE THREE
Step #4: Loosely assemble one end sill beam and two leg
posts using (2) 3/8-16UNC X 3-1/4 Hex Bolts, (2) 3/8 Ext.
Tooth Lock Washers and (2) 3/8 Flat Washers.
Step #5: Loosely attach (2) sill/leg attach brackets using
(2) 3/8-16UNC X 1-1/4 Hex Bolts, (5) 3/8 Ext. Tooth Lock
Washers and (3) 3/8-16UNC Hex Nuts.
Step #6: Attach (2) slate attach block assemblies using (2)
#10 X 2 Pan Head Screws.
Step #7: Repeat Steps 4-6 for assembly of the other end sill
beam and two leg posts.
FIGURE THREE
FLAT WASHER
LOCK WASHER
3/8-16 X 3-1/4 HEX BOLT
FLAT WASHER
LOCK WASHER
3/8-16 X 1-1/4 HEX BOLT
#10 X 2 PAN HEAD SCREW

SANIBEL / THE HENDERSON
BASE FRAME AND LEG ASSEMBLY
FIGURE FOUR
FIGURE FIVE
FIGURE FIVE
Step #8: (Requires Two People) (Use sufcient oor
protection at all contact points to prevent damage)
Position one end sill beam/leg posts assembly into
position near one end of the frame assembly. With
one person on each side of the frame assembly, lift
the end of the frame and, at the same time, align and
engage the end sill beam/leg posts. Using (2) 3/8-16UNC
X 3-1/4 Hex Bolts, (20 3/8 Ext. Tooth Lock Washers and
(2) 3/8 Flat Washers, connect each leg post to the frame
as shown in Figure Four.
Step #9: Loosely install (2) 3/8-16UNC X 1-1/4 Hex Bolts,
(2) 3/8 Ext. Tooth Lock Washers, (2) 3/8 Flat Washers
through the sill/leg attach brackets as shown in Figure Four.
Step #10: Connect (2) slate attach block assemblies to the
end cross support using (2) #10 X 2 Pan Head Screws.
Step #11: Repeat Steps 8-10 to connect the second end
beam/leg posts assembly as shown in Figure Five.
Step #12: In the following order, fully tighten all hardware
for each corner, one corner at a time.
1. (2) 3/8-16UNC X 3-1/4 Hex Bolts - Make sure the leg
post is properly seated and pulls tight to end/side beams.
2. Upper and then lower 3/8-16UNC Hex Nuts - Make
sure bracket is tight against the post.
3. (4) 3/8-16UNC X 1-1/4 Hex Bolts.
Step #13: Position the assembled table frame in the desired
location.
FIGURE FOUR
PAGE 4 BRUNSWICK INSTALLATION MAN UAL
FLAT WASHER
LOCK WASHER
3/8-16 X 1-1/4 HEX BOLT FLAT WASHER
LOCK WASHER
3/8-16 X 3-1/4 HEX BOLT
#10 X 2 PAN
HEAD SCREW
FLAT WASHER
LOCK WASHER
FLAT WASHER
LOCK WASHER
3/8-16 X 1-1/4 HEX BOLT
3/8-16 X 3-1/4
HEX BOLT
#10 X 2 PAN
HEAD SCREW

SLATE ASSEMBLY AND LEVELING
FIGURE ONE
FIGURE TWO
FIGURE THREE
SANIBEL / THE HENDERSON
BRUNSWICK INSTALLATION MAN UAL PAGE 5
SHIM
FIGURE ONE
Step #1: Place a precision leveling tool on top of the frame
and determine the highest corner. Level the table by
positioning shims under the other three legs until the table
is level. Be sure that all four legs have positive bearing with
the oor.
FIGURE TWO
Step #2: With the frame level, position the center slate section
evenly between the two-center cross supports and equally
between the two side beams as shown in Figure Two.
FIGURE THREE
Step #3: Position the end slate sections in place on either side of
the center slate section. Be sure the scribed arc on the top surface
of the slate is properly aligned forming a true-radii.
Step #4: Recheck spacing to ensure slate is positioned properly end-
to-end and side-to-side.
Step #5: Using the twelve countersunk holes in the slate as a
template, pilot drill 5/32” diameter holes into the supports.
Step #6: Securely fasten all three slate sections using (12) #14 X
2-1/3 Flat Head Screws.
Step #7: With a precision leveling tool, determine which slate section
is low. Loosen screws as needed and using wedges and/or shims, raise
the low slate section enough to be able to level all three sections and
re-tighten screws. Keep shims/wedges as close to the slate attach screws
as possible. Raise remaining slate section(s) for a ush t with the initial
raised section and check for level. Loosen screws, shim as needed and re-
tighten screws until all three sections are level.
Step #8: With all three sections leveled, the slate joints can now be lled
using rock hard putty or slate joint wax. Scrape excess material away leaving
a smooth surface across each joint.
#14 X 2-1/3 FLAT HEAD SCREW
SLATE WEDGE
SILL
FIGURE FOUR

PAGE 6 BRUNSWICK INSTALLATION MAN UAL
SANIBEL / THE HENDERSON
ATTACHING BED CLOTH
FIGURE ONE
Step #8: Cut strips of cloth, from end of the bed cloth, approximately
1-1/2” wide X 8” long and glue the strips to the pocket cutouts. This
is important cushioning that will allow the bed cloth to last much
longer.
FIGURE ONE
FIGURE TWO
Step #2: Lay the bed cloth over the top of the slate, nap side
up, with the nap running from the head end to the foot end
of the table.
NOTE: In determining the direction of the nap, run your
hand lightly over the surface of the cloth. If it meets
resistance, it is going against the nap.
Step #3: Leave only enough cloth at the head end and left
side to permit tacking into the wood ledge. Leave the
balance of cloth stapling overhang at the foot end and right
side.
NOTE: Do not spread tacks on the bed cloth. Keep them in
a container that slides staples over the cloth.
Step #4: Tack or staple the cloth securely to the wood ledge
at #1 with two tacks or staples approximately 2” apart.
Step #5: Stretch the cloth across the table and tack or staple
securely at #2 with two tacks or staples 2” apart.
NOTE: Before attaching the billiard cloth, clean slate thoroughly.
NOTE: Entire perimeter of the bed cloth will be fastened to
the wooden ledge of the side and end frame members.
FIGURE TWO
NAP
BED CLOTH STRIP
HEAD
LEFT SIDE
RIGHT SIDE
FOOT

ATTACHING BED CLOTH
FIGURE THREE
FIGURE FOUR
SANIBEL / THE HENDERSON
BRUNSWICK INSTALLATION MAN UAL PAGE 7
FIGURE THREE
Step #6: Stretch the cloth from #1 to #3 and tack or
staple securely into the wood ledge at the left side of
the table. See Figure Two.
Step #7: Stretching the cloth across the table from #3
and pulling from #2, tack or staple the cloth at #4.
FIGURE FOUR
Step #8: On the left side, stretch the cloth tightly from
#1 toward the side pocket opening and tack or staple
securely at #5.
Step #9: Stretching the cloth across the table from #3
and pulling from #2, tack or staple the cloth at #4.
Step #10: On the right side of the table, grasp the cloth
rmly and stretch across the table from #5 and toward
the side pocket from #2 and tack or staple at #7.
Step #11: Repeat Step 7, stretching from #6 and toward
the side pocket from #4 and tack or staple at #8.
HEAD
LEFT SIDE
#3
#1
#4
#2
RIGHT SIDE
FOOT
HEAD
LEFT SIDE
#1
#2
RIGHT SIDE
FOOT
#3
#4
#8
#7
#5
#4

ATTACHING BED CLOTH
FIGURE FIVE
Step #12: At location #9, cut a short slit in the cloth at the
edge centered on the side pocket opening. Grasp the cloth
rmly above this slit, pull the cloth into the side pocket
opening and tack or staple to the wood frame. Complete
fastening of the cloth to the side pocket opening, making
sure the cloth is tacked or stapled to the wood frame.
Step #13: Stretching the cloth tightly across the table from
location #9, repeat Step 11 at location #10.
FIGURE SIX
Step #14: At the head end of the table, tack or staple the
cloth at location #11, maintaining uniform overhang.
Step #15: Pull the cloth from location #11 toward location
#12 and tack or staple securely along the wood ledge, keep-
ing the cloth even along the head end.
Step #16: Stretch the cloth rmly from location #11 to the
foot end of the table and tack or staple at location #13.
Step #17: Stretch the cloth tightly from locations #12 and
#13 toward location #14 and tack or staple securely along
the wood ledge.
FIGURE SEVEN
Step #18: Tack or staple all of the left side on 2” centers
keeping the cloth even along the wood ledge.
Step #19: Tack or staple the balance of the head end on 2”
centers also keeping the cloth even along the wood ledge.
Step #20: Stretch the cloth tightly toward the foot end of
the table, tacking or stapling on 2” centers along the wood
ledge at the foot end.
Step #21: Stretch the cloth tightly across the table to the
right side, tacking or stapling on 2” centers all the way along
the wood ledge at the right side.
FIGURE EIGHT
Step #22: Stretch the cloth into the corner pocket openings
and tack or staple to the wood slate frame.
FIGURE FOUR
FIGURE FIVE
FIGURE SIX
FIGURE SEVEN
SANIBEL / THE HENDERSON
PAGE 8 BRUNSWICK INSTALLATION MAN UAL
HEAD
FOOT
#9
#10
HEAD
FOOT
#13
#12
#11
#14
#15
FOOT
#15
#17
#15
#18
#18
Step #23: Trim off excess cloth around the perimeter of
the slate. Locate the eighteen (18) rail attach holes and cut
clearance holes in the cloth with a sharp knife.
NOTE: Occasionally cloth with stretch, leaving wrinkles on
the pockets. To tighten, remove entire rail assembly. Pull
cloth taut, and retack or restaple along one end and one side
to restore original tightness.
#20
#19
Cut holes in cloth at
rail both locations

ATTACHING RAIL CLOTH
CORNER POCKET
FIGURE ONE
Step #1: Place cloth on rail with the back side down. The
cloth should have equal amount of overhang at both ends
of rail and extend 1/2” over the featherstrip groove on the
cushion side as shown.
Step #2: Except for approximately 3” at end of rail, tap feath-
erstrip down with a tapping block and hammer, starting at
center of rail. Stretch cloth tightly toward each end of rail
and tap featherstrip down.
FIGURE ONE
FIGURE TWO
Step #3: At each end of rail, pull the cloth toward the rubber
cushion an additional 3/4”. Then tap remainder of feather-
strip down.
FIGURE TWO
FIGURE THREE
Step #4: Trim the cloth on cushion side of featherstrip along
the total length of featherstrip as illustrated.
FIGURE THREE
FIGURE FOUR
Step #5: Fold the cloth down over front of rail, then using
thumb and forenger as a guide along front edge of the
cushion to keep the tapping block at rear edge of feath-
erstrip, tap the featherstrip down ush with rail surface as
shown.
NOTE: Never try to tap a featherstrip ush with just a hammer as
you will surely dent the rail surface behind the
featherstrip.
FIGURE FOUR
FIGURE FIVE
Step #6: Turn rail over and at corner pockets fold the cloth
over the mitred edge as shown, stretching tightly and
working out any wrinkles as you staple three places in area
shown.
FIGURE FIVE
SANIBEL / THE HENDERSON
BRUNSWICK INSTALLATION MAN UAL PAGE 9

ATTACHING RAIL CLOTH
(CONTINUED)
FIGURE SIX
Step #7: Staple three places along the rear edge of the
pocket facing X, then trim off excess cloth at pocket area.
Step #8: If rail is an end rail, repeat Step 7 at other corner
pocket. Then, starting at center of rails, stretch cloth
tightly over cushion and staple at bottom of rail working
toward each end.
FIGURE SIX
FIGURE SEVEN
Step #9: Trim excess cloth from bottom of rail ush with
edge of cloth relief groove.
FIGURE SEVEN
SIDE POCKET
FIGURE EIGHT
Step #10: At side pocket, stretch the cloth tightly over nose
of cushion and staple three places as shown.
FIGURE EIGHT
FIGURE NINE
Step #11: Slit the cloth up to the edge of cushion nose as
shown. Then rmly pull the small strip to the rear of the
cushion and staple at rear of facing.
FIGURE NINE
FIGURE TEN
Step #12: Hold the small fold in place with thumb and
forenger and rmly hold it down over facing. Then staple
at rear of facing and at bottom of rail as shown.
Step #13: Trim excess cloth as required.
FIGURE TEN
SmallFoldOn To p
OfSmallStrip
SANIBEL / THE HENDERSON
PAGE 1 0 BRUNSWICK INSTALLATION MAN UAL

FIGURE ONE
FIGURE TWO
RAIL ASSEMBLY
SANIBEL / THE HENDERSON
BRUNSWICK INSTALLATION MAN UAL PAGE 11
FIGURE ONE
Step #1: Position (2) side rails, (1) head rail and (1) foot rail
upside down in their respective positions on a protected surface.
Step #2: Insert (4) 5/16-18UNC X 4 Threaded Rods into each
side rail end. Slide the rails into position aligned with the
threaded end rod. Using (8) Flat Washers, (8) 5/16 Ext. Tooth
Lock Washers and (8) 5/16-18UNC Hex Nuts align and draw
together each of the four connections and tighten each securely.
THREADED ROD
FLAT WASHER
LOCK WASHER
5/16-18 NUT
FIGURE TWO
Step #3: Install (4) Rail Connector Plates using (16) #10 X
3/4 Truss Head Screws as shown in Figure Two.
Step #4: Thread (18) 3/8-16UNC X 2-3/4 Threaded Rods
into each of the eighteen locations in the bottom of all four
rails. For best results, turn each Threaded Rod all the way
in until contact with wood is made, and then, back the
Threaded Rod out 1/4 turn.
#10 X 3/4 TRUSS HEAD SCREW
RAIL CONNECTOR PLATE
3/8-16UNC X 2-3/4
THREADED ROD

FIGURE FOUR
RAIL ASSEMBLY
(CONTINUED) SANIBEL / THE HENDERSON
PAGE 1 2 BRUNSWICK INSTALLATION MAN UAL
FIGURE THREE
Step #5: Carefully turn the rail assembly over.
CAUTION: Do not let the rail assembly “twist” or “bow”
while turning; the strain may cause damage.
Step #6: Align the eighteen Threaded Rods with the
eighteen holes through the slate and lower the rail
assembly onto the slate. The rail assembly should align
ush with the exterior surfaces of the lower frame. Be
sure that the head rail (with Brand logo) is in the desired
location prior to completing Step #7.
Step #7: Using (3) Domed Washers and (3) 3/16UNC
Hex Nuts, secure one end of the rail assembly and tighten
securely.
Step #8: Repeat Step #7 at the other end of the rail
assembly making sure the assembly is in a square
condition.
Step #9: Making sure the side rails are in a straight line
(cushion side) fasten each side rail securely using the
remaining Domed Washers and Hex Nuts.
FIGURE FOUR
Step #10: Position the two side pockets and four corner
pockets into their respective pocket openings. Fit and
attach each pocket using four nails per pocket. Secure
straps on all four corner pockets to the slate frame
material as required.
Step #11: Thoroughly brush the areas on which the bed
spots are to be applied. Position each bed spot and rmly
roll a ball over the spot to achieve good adhesion.
NOTE: Bed spots are self-adhesive. Bed spots can be
applied at both head and foot end of the table, or just the
foot end, whichever is preferred.
FIGURE THREE
3/16 HEX NUT
DOMED WASHER
HEAD
HEAD SPOT
FOOT
FOOT SPOT