Bryant Series D Instructions and recipes

NOTE: Read the entire instruction manual before starting the
installation.
Index Page
DIMENSIONAL DRAWING........................................................2
SAFETY CONSIDERATIONS.....................................................3
Clearances to Combustibles......................................................3
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS....3-4
INTRODUCTION..........................................................................4
APPLICATIONS ......................................................................4-11
General......................................................................................4
Upflow Applications..............................................................5-7
Downflow Applications.........................................................7-8
Horizontal Left (Supply-Air Discharge) Applications.......8-10
Horizontal Right (Supply-Air Discharge) Applications...10-11
LOCATION ............................................................................11-13
General...............................................................................11-12
Furnace Location Relative to Cooling Equipment................12
Hazardous Locations...............................................................13
INSTALLATION....................................................................13-17
Leveling Legs (If Desired).....................................................13
Installation In Upflow and Downflow Applications .............13
Installation In Horizontal Applications..................................13
Filter Arrangement ............................................................13-15
Bottom Closure Panel........................................................15-16
Gas Piping..........................................................................16-17
AIR DUCTS.................................................................................17
General....................................................................................17
Ductwork Acoustical Treatment.............................................17
Supply Air Connections..........................................................17
Return Air Connections..........................................................17
ELECTRICAL CONNECTIONS...........................................18-19
115-v Wiring...........................................................................18
24-v Wiring.............................................................................19
Accessories..............................................................................19
DIRECT VENTING ...............................................................19-29
Removal of Existing Furnaces from
Common Vent Systems................................................19-21
Combustion-Air and Vent Piping .....................................21-27
Concentric Vent and Combustion-Air Termination
Kit Installation..............................................................27-29
Multiventing and Vent Termination.......................................29
CONDENSATE DRAIN........................................................29-31
General....................................................................................29
Application..............................................................................31
Condensate Drain Protection..................................................31
SEQUENCE OF OPERATION..............................................31-36
Heating Mode..........................................................................32
Cooling Mode .........................................................................32
Continuous Blower Mode.......................................................32
Continuous Blower Speed selection from Thermostat.....32-35
Heat Pump Mode....................................................................35
Component Test.................................................................35-36
START-UP PROCEDURES ..................................................36-44
General....................................................................................36
Prime Condensate Trap With Water......................................36
Purge Gas Lines......................................................................36
Adjustments .......................................................................36-44
Set Gas Input Rate ............................................................36-43
Set Temperature Rise........................................................43-44
Adjust Blower Off Delay (Heat Mode).................................44
Set Thermostat Heat Anticipator............................................44
CHECK SAFETY CONTROLS ............................................44-45
Check Primary Limit Control.................................................44
Check Pressure Switch ...........................................................45
CHECKLIST................................................................................45
A93040
ama CERTIFIED
As an ENERGY STAR®
Partner, Bryant Heating &
Cooling Systems has de-
termined that this product
meets the ENERGY
STAR® guidelines for en-
ergy efficiency.
REGISTERED QUALITY SYSTEM
Fig. 1—Multipoise Orientations A93041
UPFLOW
DOWNFLOW
HORIZONTAL
LEFT
AIRFLOW AIRFLOW
AIRFLOW
AIRFLOW
HORIZONTAL
RIGHT
installation, start-up,
and operating instructions
DELUXE 4-WAY MULTIPOISE
FIXED-CAPACITY DIRECT-VENT
CONDENSING GAS FURNACE
Cancels: New II 350M-40-11
1-00
350MAV
Series D
(LIMITED)
—1—

Fig. 2—Dimensional Drawing
DIMENSIONS (IN.)
UNIT SIZE A D E
040-08 17-1/2 15-7/8 16 040-12 17-1/2 15-7/8 16 060-08 17-1/2 15-7/8 16 060-12 17-1/2 15-7/8 16 060-16 17-1/2 15-7/8 16 080-12 17-1/2 15-7/8 16 080-16 17-1/2 15-7/8 16 080-20 21 19-3/8 19-1/2 100-16 21 19-3/8 19-1/2 100-20 21 19-3/8 19-1/2 120-20 24-1/2 22-7/8 23 140-20 24-1/2 22-7/8 23
A99111
17
5
⁄
16
"
24
1
⁄
2
"
27
9
⁄
16
"
TYP
27
5
⁄
8
"
29
11
⁄
16
"
TYP
30
13
⁄
16
"
32
5
⁄
8
"
TYP
33
1
⁄
4
"
TYP
CONDENSATE DRAIN TRAP LOCATION (ALTERNATE UPFLOW)
7⁄8-IN. DIA
ACCESSORY POWER ENTRY
7⁄8-IN. DIA
POWER CONN
CONDENSATE DRAIN TRAP LOCATION (DOWNFLOW & HORIZONTAL LEFT)
26
15
⁄
16
"
24
1
⁄
2
"
22
5
⁄
16
"
2
-IN. COMBUSTION-
AIR CONN
1
⁄
2
-IN. DIA
GAS CONN
2
-IN.VENT CONN
1⁄2-IN. DIA THERMOSTAT
ENTRY
22
11
⁄
16
"
SIDE INLET
23
1
⁄
4
" TYP
SIDE INLET
1
1
⁄
4
"
1"E
INLET
11
⁄
16
"
11
⁄
16
"
D
13
⁄
16
"
13
⁄
16
"
OUTLET
A
AIRFLOW
OUTLET
26
15
⁄
16
"
28
1
⁄
2
"
22
5
⁄
16
"
19"
13
⁄
16
"
5
⁄
8
"
5
⁄
16
"
1"
39
7
⁄
8
"
22
1
⁄
4
" TYP
11
⁄
16
"
7
⁄
16
"
24
3
⁄
16
"
BOTTOM INLET
18
1
⁄
4
"
22
11
⁄
16
"
CONDENSATE DRAIN
TRAP LOCATION
(DOWNFLOW &
HORIZONTAL RIGHT)
OR ALTERNATE
1
⁄
2
-IN. DIA GAS CONN
2-IN. COMBUSTION- AIR CONN
1⁄2-IN. DIA
GAS CONN
7⁄8-IN. DIA
POWER CONN
1⁄2-IN. DIA
THERMOSTAT ENTRY
2-IN.VENT CONN
DIMPLE LOCATORS
FOR HORIZONTAL
HANGING
14
1
⁄
2
"
TYP SIDE INLET
NOTES: 1. Minimum return-air openings at furnace, based on metal duct.If flex duct is used,
see flex duct manufacturer’s recommendations for equivalent diameters.
2. Minimum return-air opening at furnace:
a. For 800 CFM–16-in. round or 14
1
/
2
x 12-in. rectangle.
b. For 1200 CFM–20-in.round or 14
1
/
2
x 19
1
/
2
-in. rectangle.
c. For 1600 CFM–22-in.round or 14
1
/
2
x 23
1
/
4
-in. rectangle.
d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data
literature for specific use of single side inlets.The use of both side inlets, a combination of 1 side and the bottom, or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM.
9
7
⁄
16
"
TYP
26
15
⁄
16
" TYP
CONDENSATE DRAIN LOCATION (UPFLOW)
30
1
⁄
2
"
9
⁄
16
"
TYP
CONDENSATE
DRAIN LOCATION
(UPFLOW)
26
1
⁄
4
"
26
1
⁄
4
"
—2—

SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment. Untrained
personnel can perform basic maintenance functions such as clean-
ing and replacing air filters. All other operations must be per-
formed by trained service personnel. When working on heating
equipment, observe precautions in literature, on tags, and on labels
attached to or shipped with unit and other safety precautions that
may apply.
Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1999/ANSI Z223.1-1999 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B. In Canada, refer to the current edition of the
CAN/CGA-B149.1- and .2-M95 National Standard of Canada,
Natural Gas and Propane Installation Codes (NSCNGPIC). Wear
safety glasses and work gloves. Have a fire extinguisher available
during start-up and adjustment procedures and service calls.
Recognize safety information. This is the safety-alert symbol .
When you see this symbol on unit or in instructions and manuals,
be alert to potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
CAUTION: Electrostatic discharge can affect electronic
components. Take precautions during furnace installation
and servicing to protect the furnace electronic control.
Precautions will prevent electrostatic discharges from
personnel and hand tools which are held during the
procedure. These precautions will help to avoid exposing
the control to electrostatic discharge by putting the
furnace, the control, and the person at the same electro-
static potential.
1. Disconnect all power to the furnace. DO NOT TOUCH
THE CONTROL OR ANY WIRE CONNECTED TO THE
Fig. 3—Clearances to Combustibles A99230
*
Ø
§
†
Clearance in inches
This furnace is approved for UPFLOW, DOWNFLOW and
HORIZONTAL installations.
FRONT
FURNACE
SIDE
*
BOTTOM
0"
3"
0"
0"
TOP/PLENUM
1"
0"
FRONT
SERVIE
C
†
SIDE
30
MIN
FRONT
FRONT
LEVEL (0")
TO
1/2" MAX LEVEL (0")
TO
1/2" MAX
HORIZONTAL
UPFLOW OR
DOWNFLOW
324999-201 REV. B (LIT)
ALL POSITIONS:
HORIZONTAL POSITIONS:
DOWNFLOW POSITIONS:
Mimimum front clearance for service 30 inches (762mm).
140 size furnaces require 1 inch back clearance to combustible
materials.
For installation on combustible floors only when installed on
special base No. KGASB0201ALL, Coil Assembly, Part No.CD5
or CK5, or Coil Casing, Part No. KCAKC.
Furnace must be installed level, or pitched forward within 1/2 inch
of level for proper drainage. Failure will result in equipment or
property damage.See Installation Manual for IMPORTANT unit
support details on horizontal applications
This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size Furnaces are only approved for altitudes
0 - 7,000 ft. (0 - 2,135m).
An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for some natural gas applications.
This furnace is for indoor installation in a building constructed on site.This furnace may be installed in a manufactured (mobile) home when stated on rating
plate and using factory authorized kit.
This furnace may be installed on combustible flooring in alcove or closet at minimum clearance from combustible material.
This appliance requires a special venting system.Refer to the installation instructions for parts list and method of installation.This furnace is for use with
schedule-40 PVC, PVC-DWV, CPVC or ABS-DWV pipe, and must not be vented in common with other gas-fired appliances. Construction through which
vent/air intake pipes may be installed is maximum 24 inches (600 mm), minimum 3/4 inches (19 mm) thickness (including roofing materials).
MINIMUM INCHES CLEARANCETO
COMBUSTIBLE CONSTRUCTION
Line contact is permissible only between lines formed by
intersections of top and two sides of furnace jacket, and building
joists, studs, or framing.
Clearance shown is for air inlet and air outlet end.
120 and 140 size Furnaces require 1 inch bottom clearance to
combustible materials.
INSTALLATION
†† ††
§
Ø
§
Vent clearance to
combustibles 0”.
BCK
A
—3—

CONTROL PRIOR TO DISCHARGING YOUR BODY’S
ELECTROSTATIC CHARGE TO GROUND.
2. Firmly touch a clean, unpainted, metal surface of the
furnace chassis which is close to the control. Tools held in
a person’s hand during grounding will be satisfactorily
discharged.
3. After touching the chassis you may proceed to service the
control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch un-
grounded objects, etc.).
4. If you touch ungrounded objects (recharge your body with
static electricity), firmly touch furnace again before touch-
ing control or wires.
5. Use this procedure for installed and uninstalled (un-
grounded) furnaces.
6. Before removing a new control from its container, dis-
charge your body’s electrostatic charge to ground to protect
the control from damage. If the control is to be installed in
a furnace, follow items 1 through 5 before bringing the
control or yourself into contact with the furnace. Put all
used AND new controls into containers before touching
ungrounded objects.
7. An ESD service kit (available from commercial sources)
may also be used to prevent ESD damage.
INTRODUCTION
The 350MAV, Series D Limited Furnaces are available in sizes
40,000 through 138,000 Btuh input capacities.
The 350MAV Multipoise Condensing Gas-Fired Furnaces are
A.G.A./C.G.A. design certified for natural and propane gases and
for installation in alcoves, attics, basements, closets, utility rooms,
crawlspaces, and garages. The furnace is factory-shipped for use
with natural gas. An A.G.A./C.G.A. listed gas conversion kit is
required to convert furnace for use with propane gas. The
350MAV 040 through 120 sizes are A.G.A./C.G.A. approved for
use in manufactured (mobile) homes when factory accessory
conversion kit is used. The 140 size is NOT approved for use in
manufactured (mobile) homes. These furnaces are suitable for
installation in a residence built on site or a manufactured residence
completed at final site. The design of this furnace line is NOT
A.G.A./C.G.A. certified for installation in recreation vehicles or
outdoors.
These furnaces SHALL NOT be installed directly on carpeting,
tile, or any other combustible material other than wood flooring. In
downflow installations, factory accessory floor base MUST be
used when installed on combustible materials and wood flooring.
Special base is not required when this furnace is installed on
manufacturer’s Coil Assembly Part No. CD5 or CK5, or when Coil
Box Part No. KCAKC is used.
These furnaces are shipped with the following materials to assist in
proper furnace installation. These materials are shipped in the main
blower compartment.
Installer Packet includes:
Installation, Start-Up, and Operating Instructions
Service and Maintenance Instructions
User’s Information Manual
Warranty Certificate
Loose Parts Bag includes: Quantity
Pressure tube extension 1
Collector box or condensate trap extension tube 1
Inducer housing drain tube 1
1/2-in. CPVC street elbow 2
Drain tube coupling 1
Drain tube coupling grommet 1
Vent and combustion-air pipe support 2
Combustion-air pipe perforated disk assembly 1
Vent Pipe Extension 1*
* ONLY supplied with some furnaces.
These furnaces are shipped with the drain and pressure tubes
connected for UPFLOW applications. Minor modifications are
required when used in DOWNFLOW, HORIZONTAL RIGHT, or
HORIZONTAL LEFT (supply-air discharge direction) applica-
tions as shown in Fig. 1. See details in Applications section.
This furnace must be installed with a direct-vent (combustion air
and flue) system and a factory accessory termination kit. In a
direct-vent system, all air for combustion is taken directly from the
outside atmosphere and all flue products are discharged to the
outside atmosphere. See furnace and factory accessory termination
kit instructions for proper installation.
Before installing the furnace in the United States, refer to the
current edition of the NFGC and the NFPA 90B. For copies of the
NFGC and NFPA 90B contact the National Fire Protection
Association Inc., Batterymarch Park, Quincy, MA 02269; or for
only the NFGC contact the American Gas Association, 400 N.
Capitol St., NW, Wahington DC 20001.
Before installing the furnace in Canada, refer to the current edition
of the NSCNGPIC. Contact Standard Sales CSA International, 178
Rexdale Boulevard, Etobicoke, (Toronto) Ontario, Canada M9W
1R3, Canada.
Installation must comply with regulations of serving gas supplier
and local building, heating, plumbing or other codes in effect in the
area in which installation is made. In absence of local codes,
installation must comply with the NFGC in the United States and
the NSCNGPIC in Canada..
These instructions cover minimum requirements for a safe instal-
lation and conform to existing national standards and safety codes.
In some instances, these instructions exceed certain local codes
and ordinances, especially those that may not have kept pace with
changing residential construction practices. We require these
instructions as a minimum for a safe installation.
CAUTION: Application of this furnace should be in-
doors with special attention given to vent sizing and
material, gas input rate, air temperature rise, unit leveling,
and unit sizing. Improper installation or misapplication of
furnace can require excessive servicing or cause prema-
ture component failure.
WARNING: Improper installation, adjustment, alter-
ation, service, maintenance, or use can cause carbon
monoxide poisoning, explosion, fire, electrical shock, or
other conditions which may cause personal injury or
property damage. Consult a qualified installer, service
agency, local gas supplier, or your distributor or branch
for information or assistance. The qualified installer or
agency must use only factory-authorized and listed kits or
accessories when modifying this product. Failure to
follow this warning could result in electrical shock, fire,
personal injury, or death.
For accessory installation details, refer to applicable installation
literature.
APPLICATIONS
I. GENERAL
Some assembly and modifications are required for furnaces
installed in any of the 4 applications shown in Fig. 1. All drain and
pressure tubes are connected as shown in Fig. 5. See appropriate
application instructions for these procedures.
—4—

II. UPFLOW APPLICATIONS
An upflow furnace application is where furnace blower is located
below combustion and controls section of furnace, and conditioned
air is discharged upwards.
A. Condensate Trap Location (Factory-Shipped
Orientation)
The condensate trap is factory installed in the blower shelf and
factory connected for UPFLOW applications. A factory-supplied
tube is used to extend the condensate trap drain connection to the
desired furnace side for field drain attachment. See Condensate
Trap Tubing (Factory-Shipped Orientation) section for drain tube
extension details.
B. Condensate Trap Tubing (Factory-Shipped
Orientation)
NOTE: See Fig. 5 or tube routing label on main furnace door to
confirm location of these tubes.
1. Collector Box Drain, Inducer Housing Drain, Relief Port,
and Pressure Switch Tubes
These tubes should be factory attached to condensate trap
and pressure switch ready for use in UPFLOW applications.
These tubes can be identified by their connection location
and also by a color label on each tube. These tubes are
identified as follows: collector box drain tube (blue label),
inducer housing drain tube (violet label or molded), relief
port tube (green label), and pressure switch tube (pink
label).
2. Condensate Trap Drain Tube
The condensate trap drain connection must be extended for
field attachment by doing the following:
a. Determine location of field drain connection. (See Fig. 2
or 5.)
NOTE: If internal filter is used, drain tube should be located to
opposite side of casing of return duct attachment to assist in filter
removal.
b. Remove and discard casing drain hole plug button from
desired side.
c. Install drain tube coupling grommet (factory-supplied in
loose parts bag) in selected casing hole.
d. Slide drain tube coupling (factory-supplied in loose parts
bag) through grommet ensuring long end of coupling
faces blower.
e. Cement 2 factory-supplied 1/2-in. street CPVC elbows to
the rigid drain tube connection on the condensate trap.
(See Fig. 5.) These elbows must be cemented together
and cemented to condensate trap drain connection.
NOTE: Failure to use CPVC elbows may allow drain to kink and
prevent draining.
f. Connect larger diameter drain tube and clamp (factory-
supplied in loose parts bag) to condensate trap and clamp
securely.
g. Route tube to coupling and cut to appropriate length.
h. Attach tube to coupling and clamp securely.
Fig. 4—Condensate Trap A93026
1⁄2OD
INDUCER HOUSING
DRAIN CONNECTION
1⁄4OD
COLLECTOR BOX TO
TRAP RELIEF PORT
5⁄8OD
COLLECTOR BOX
DRAIN CONNECTION
1⁄2-IN. PVC OR CPVC
SCREW HOLE FOR
UPFLOW OR DOWN-
FLOW APPLICATIONS
(OPTIONAL)
14
2
78
18
7
SLOT FOR SCREW
HORIZONTAL
APPLICATION
(OPTIONAL)
WIRE TIE
GUIDES
(WHEN USED)
12
1
34
1
34
FRONT VIEW SIDE VIEW
FURNACE
DOOR
FURNACE
DOOR CONDENSATE
TRAP
78
14
26
4
FURNACE
SIDE
FURNACE
SIDE
12
1
14
26
434
534 5
4
SIDE VIEW FRONT VIEW END VIEW FRONT VIEW
34
DOWNFLOW AND ALTERNATE
EXTERNAL UPFLOW APPLICATIONS HORIZONTAL
APPLICATIONS
FIELD
DRAIN
CONN
FIELD
DRAIN
CONN
CONDENSATE
TRAP (INSIDE)
BLOWER SHELF
ALTERNATE DRAIN
TUBE LOCATION
UPFLOW APPLICATIONS
CONDENSATE TRAP
DRAIN TUBE LOCATION
—5—

C. Condensate Trap Location (Alternate Upflow
Orientation)
An alternate location for the condensate trap is the left-hand side
of casing. (See Fig. 2 and 6.)
NOTE: If the alternate left-hand side of casing location is used,
the factory-connected drain and relief port tubes must be discon-
nected and modified for attachment. See Condensate Trap Tubing
(Alternate Upflow Orientation) section for tubing attachment.
To relocate condensate trap to the left-hand side, perform the
following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2
or 6.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
5. Install condensate trap into left-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
D. Condensate Trap Tubing (Alternate Upflow
Orientation)
NOTE: See Fig. 6 or tube routing label on main furnace door to
confirm location of these tubes.
1. Collector Box Drain Tube
Connect collector box drain tube (blue label) to condensate
trap.
NOTE: On 17-1/2-in. wide furnaces ONLY, cut tube between
corrugated sections to prevent kinks from occurring.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to conden-
sate trap.
b. Use inducer housing drain extension tube (violet label
and factory-supplied in loose parts bag) to connect
LOWER inducer housing drain connection to the con-
densate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Connect relief port tube (green label) to condensate trap.
b. Extend this tube (if required) by splicing to small
diameter tube (factory-supplied in loose parts bag).
c. Determine appropriate length, cut, and connect tube.
E. Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
Fig. 5—Factory-Shipped Upflow Tube
Configuration
(Shown With Blower Access Panel Removed)
A94163
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
TUBE (GREEN)
INDUCER HOUSING 
(MOLDED) DRAIN 
TUBE (BEHIND 
COLLECTOR BOX 
DRAIN TUBE)
COLLECTOR BOX
DRAIN TUBE (BLUE)
FIELD-INSTALLED
FACTORY-SUPPLIED
DRAIN TUBE
COUPLING (LEFT
DRAIN OPTION)
FIELD-INSTALLED
FACTORY-SUPPLIED
DRAIN TUBE
FIELD-INSTALLED
FACTORY-SUPPLIED
1⁄2-IN. CPVC STREET
ELBOWS (2) FOR
LEFT DRAIN OPTION
FIELD-INSTALLED
FACTORY-SUPPLIED
DRAIN TUBE
COUPLING (RIGHT
DRAIN OPTION)
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
PLUG
CONDENSATE 
TRAP
Fig. 6—Alternate Upflow Tube Configuration and
Trap Location
A94164
COLLECTOR BOX
TUBE (PINK)
CONDENSATE
TRAP
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
DRAIN TUBE (BLUE)
INDUCER
HOUSING
DRAIN TUBE
(VIOLET)
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
PLUG
—6—

F. Pressure Switch Tubing
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch and should not require any
modification.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
G. Upper Collector Box and Inducer Housing (Unused)
Drain Connections
UPPER COLLECTOR BOX DRAIN CONNECTION
Attached to the UPPER collector box drain connection is a
factory-installed corrugated, plugged tube (blue and white striped
label). This tube is plugged to prevent condensate leakage in this
application. Ensure this tube is plugged.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
UPPER INDUCER HOUSING DRAIN CONNECTION
Attached to the UPPER (unused) inducer housing drain connection
is a cap and clamp. This cap is used to prevent condensate leakage
in this application. Ensure this connection is capped.
NOTE: See Fig. 5 or 6 or tube routing label on main furnace door
to check for proper connections.
H. Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
III. DOWNFLOW APPLICATIONS
A downflow furnace application is where furnace blower is located
above combustion and controls section of furnace, and conditioned
air is discharged downwards.
A. Condensate Trap Location
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2, 7, or 8.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2,
7, or 8.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
5. Install condensate trap into desired casing hole by inserting
tube connection stubs through casing hole and rotating until
tabs snap into locking position.
B. Condensate Trap Tubing
NOTE: See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector
box drain tube (blue and white striped label).
b. Install removed clamp and plug into UPPER collector
box drain tube (blue label) which was connected to
condensate trap.
c. Connect LOWER collector box drain connection to
condensate trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Connect LOWER collector box drain tube
(blue and white striped label) to condensate
trap. Tube does not need to be cut.
(b.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
Fig. 7—Downflow Tube Configuration
(Left-Hand Trap Installation)
A94165
PLUG
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX 
EXTENSION TUBE
CONDENSATE
TRAP
INDUCER HOUSING 
DRAIN TUBE (VIOLET)
COLLECTOR BOX
EXTENSION TUBE
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE)
Fig. 8—Downflow Tube Configuration
(Right-Hand Trap Installation)
A94166
PLUG
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
COLLECTOR BOX 
EXTENSION 
DRAIN TUBE
CONDENSATE
TRAP
INDUCER HOUSING 
DRAIN TUBE 
(VIOLET)
COLLECTOR BOX 
EXTENSION TUBE
DRAIN TUBE
COUPLING
COLLECTOR BOX
DRAIN TUBE (BLUE)
CAP
COLLECTOR BOX
EXTENSION TUBE
—7—

(a.) Install drain tube coupling (factory-supplied in
loose parts bag) into collector box drain tube
(blue and white striped label) which was pre-
viously plugged.
(b.) Connect larger diameter drain tube (factory-
supplied in loose parts bag) to drain tube
coupling, extending collector box drain tube
for connection to condensate trap.
(c.) Route extended collector box drain tube di-
rectly from collector box drain to condensate
trap as shown in Fig. 8.
(d.) Determine appropriate length and cut.
(e.) Connect to condensate trap.
(f.) Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to conden-
sate trap.
c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain tube (violet label and factory-
supplied in loose parts bag) to connect LOWER inducer
housing drain connection to the condensate trap.
e. Connect inducer housing drain connection to condensate
trap.
(1.) Condensate Trap Located on Left Side of Casing
(a.) Determine appropriate length and cut.
(b.) Connect tube to condensate trap.
(c.) Clamp tube to prevent any condensate leakage.
(2.) Condensate Trap Located on Right Side of Casing
(a.) Route inducer housing drain tube (violet label)
directly from inducer housing to condensate
trap as shown in Fig. 8.
(b.) Determine appropriate length and cut.
(c.) Connect tube to condensate trap.
(d.) Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection
procedure.
C. Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
D. Pressure Switch Tubing
One collector box pressure tube (pink label) is factory connected to
the pressure switch for use when furnace is installed in UPFLOW
applications. This tube MUST be disconnected and used for the
condensate trap relief port tube. The other collector box pressure
tube (green label) which was factory connected to the condensate
trap relief port connection MUST be connected to the pressure
switch in DOWNFLOW or HORIZONTAL RIGHT applications.
NOTE: See Fig. 7 or 8 or tube routing label on main furnace door
to check for proper connections.
Relocate tubes as described below.
1. Disconnect collector box pressure tube (pink label) attached
to pressure switch.
2. Extend collector box pressure tube (green label) which was
previously connected to condensate trap relief port connec-
tion by splicing to small diameter tube (factory-supplied in
loose parts bag).
3. Connect collector box pressure tube (green label) to pres-
sure switch connection labeled COLLECTOR BOX.
4. Extend collector box pressure tube (pink label) which was
previously connected to pressure switch by splicing to
remaining small diameter tube (factory-supplied in loose
parts bag).
5. Route this extended tube (pink label) to condensate trap
relief port connection.
6. Determine appropriate length, cut, and connect tube.
7. Clamp tube to relief port connection.
E. Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
IV. HORIZONTAL LEFT (SUPPLY-AIR DISCHARGE)
APPLICATIONS
A horizontal left furnace application is where furnace blower is
located to the right of combustion and controls section of furnace,
and conditioned air is discharged to the left.
CAUTION: Local codes may require a drain pan under
entire furnace and condensate trap when a condensing
furnace is used in an attic application or over a finished
ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC and/or local codes.
NOTE: The auxiliary junction box (J-Box) MUST be relocated to
opposite side of furnace casing. (See Fig. 9.) See Electrical
Connection section for J-Box relocation.
A. Condensate Trap Location
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 9.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2
or 9.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
5. Install condensate trap into casing hole by inserting tube
connection stubs through casing hole and rotating until tabs
snap into locking position.
B. Condensate Trap Tubing
NOTE: See Fig. 9 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Install drain tube coupling (factory-supplied in loose
parts bag) into collector box drain tube (blue label)
which was previously connected to condensate trap.
b. Connect large diameter drain tube and clamp (factory-
supplied in loose parts bag) to drain tube coupling,
extending collector box drain tube.
—8—

c. Route extended tube (blue label) to condensate trap and
cut to appropriate length.
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to conden-
sate trap.
b. Use inducer housing drain extension tube (violet label
and factory-supplied in loose parts bag) to connect
LOWER inducer housing drain connection to the con-
densate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Extend collector box tube (green label) which was
previously connected to the condensate trap by splicing
to small diameter tube (factory-supplied in loose parts
bag).
b. Route extended collector box pressure tube to relief port
connection on the condensate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
C. Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
D. Pressure Switch Tubing
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch for use when furnace is installed
in UPFLOW applications. This tube MUST be disconnected,
extended, rerouted, and then reconnected to the pressure switch in
HORIZONTAL LEFT applications.
NOTE: See Fig. 9 or tube routing label on main furnace door to
check for proper connections.
Modify tube as described below.
1. Disconnect collector box pressure tube (pink label) attached
to pressure switch.
2. Use smaller diameter tube (factory-supplied in loose parts
bag) to extend tube disconnected in item 1.
3. Route extended tube:
a. Behind inducer housing.
b. Between blower shelf and inducer housing.
c. Behind inducer motor bracket.
d. Between inducer motor and pressure switch.
4. Determine appropriate length, cut, and reconnect tube to
pressure switch connection labeled COLLECTOR BOX.
E. Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
F. Construct a Working Platform
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 10.)
Fig. 9—Horizontal Left Tube Configuration A93302
CONDENSATE
TRAP
AUXILIARY "J"BOX
RELOCATED HERE
PLUG
CAP
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
DRAIN TUBE (BLUE)
COLLECTOR BOX TUBE (PINK)
RELOCATE TUBE BETWEEN BLOWER SHELF AND INDUCER HOUSING FOR
040, 060, AND 080 HEATING INPUT FURNACES
COLLECTOR BOX
EXTENSION TUBE
COLLECTOR BOX
DRAIN TUBE
(BLUE AND WHITE STRIPED)
DRAIN TUBE COUPLING
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR
BOX EXTENSION
DRAIN TUBE
—9—

CAUTION: The condensate trap MUST be installed
below furnace. See Fig. 4 for dimensions. The drain
connection to condensate trap must also be properly
sloped to an open drain.
NOTE: Combustion-air and vent pipes are restricted to a mini-
mum length of 5 ft. (See Table 6.)
NOTE: A 12-in. minimum offset pipe section is recommended
with short (5 to 8 ft) vent systems. This recommendation is to
reduce excessive condensate droplets from exiting the vent pipe.
(See Fig. 10 or 31.)
V. HORIZONTAL RIGHT (SUPPLY-AIR DISCHARGE)
APPLICATIONS
A horizontal right furnace application is where furnace blower is
located to the left of combustion and controls section of furnace,
and conditioned air is discharged to the right.
CAUTION: Local codes may require a drain pan under
entire furnace and condensate trap when a condensing
furnace is used in attic application or over a finished
ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC Installation Codes and/or local codes.
A. Condensate Trap Location
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 11.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs
inward and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2
or 11.)
4. Install casing hole filler cap into blower shelf hole where
trap was removed.
5. Install condensate trap into casing hole by inserting tube
connection stubs through casing hole and rotating until tabs
snap into locking position.
B. Condensate Trap Tubing
NOTE: See Fig. 11 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector
box drain tube (blue and white striped label).
b. Install removed clamp and plug into UPPER collector
box drain tube (blue label) which was previously con-
nected to condensate trap.
c. Connect LOWER collector box drain tube (blue and
white striped label) to condensate trap. Tube does not
need to be cut.
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to conden-
sate trap.
Fig. 10—Attic Location and Working Platform A93031
COMBUSTION – AIR
INTAKE VENT
MANUAL
SHUTOFF
GAS VALVE
SEDIMENT
TRAP CONDENSATE
TRAP
DRAIN
ACCESS OPENING
FOR TRAP
30″MIN
WORK AREA
A 12-IN. MIN HORIZONTAL PIPE
SECTION IS RECOMMENDED WITH
SHORT (5 TO 8 FT) VENT SYSTEMS
TO REDUCE EXCESSIVE
CONDENSATE DROPLETS FROM
EXITING THE VENT PIPE.

5 3⁄4″
NOTE: LOCAL CODES MAY REQUIRE A DRAIN PAN UNDER THE
FURNACE AND CONDENSATE TRAP WHEN A CONDENSING
FURNACE IS INSTALLED ABOVE FINISHED CEILINGS.
—10—

c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain extension tube (violet label
and factory-supplied in loose parts bag) to connect
LOWER inducer housing drain connection to conden-
sate trap.
e. Determine appropriate length, cut, and connect tube to
condensate trap.
f. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection
procedure.
C. Condensate Trap Field Drain Attachment
Refer to Condensate Drain section for recommendations and
procedures.
D. Pressure Switch Tubing
One collector box pressure tube (pink label) is factory connected to
the pressure switch for use when furnace is installed in UPFLOW
applications. This tube MUST be disconnected and used for the
condensate trap relief port tube. The other collector box pressure
tube (green label) which was factory connected to the condensate
trap relief port connection MUST be connected to the pressure
switch in DOWNFLOW or HORIZONTAL RIGHT applications.
NOTE: See Fig. 11 or tube routing label on main furnace door to
check for proper connections.
Relocate tubes as described below:
1. Disconnect collector box pressure tube (pink label) attached
to pressure switch.
2. Extend collector box pressure tube (green label) which was
previously connected to condensate trap relief port connec-
tion by splicing to small diameter tube (factory-supplied in
loose parts bag).
3. Route extended collector box pressure tube behind inducer
motor bracket then between inducer motor and pressure
switch.
4. Connect collector box pressure tube (green label) to pres-
sure switch connection labeled COLLECTOR BOX.
5. Use remaining smaller diameter tube (factory-supplied in
loose parts bag) to extend collector box pressure tube (pink
label) which was previously connected to pressure switch.
6. Route this extended tube (pink label) to condensate trap
relief port connection.
7. Determine appropriate length, cut, and connect tube.
8. Clamp tube to relief port connection.
E. Condensate Trap Freeze Protection
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
F. Construct a Working Platform
CAUTION: The condensate trap MUST be installed
below furnace. See Fig. 4 for dimensions. The drain
connection to condensate trap must also be properly
sloped to an open drain.
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 10.)
NOTE: Combustion-air and vent pipes are restricted to a mini-
mum length of 5 ft. (See Table 6.)
NOTE: A 12-in. minimum offset pipe section is recommended
with short (5 to 8 ft) vent systems. This recommendation is to
reduce excessive condensate droplets from exiting the vent pipe.
(See Fig. 10 or 31.)
LOCATION
I. GENERAL
When a furnace is installed so that supply ducts carry air to areas
outside the space containing the furnace, return air must also be
handled by ducts sealed to furnace casing. The ducts terminate
Fig. 11—Horizontal Right Tube Configuration A93303
PLUG
COLLECTOR BOX DRAIN TUBE 
(BLUE AND WHITE STRIPED)
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
EXTENSION TUBE
COLLECTOR BOX TUBE (GREEN)
CAP COLLECTOR BOX DRAIN TUBE (BLUE)
COLLECTOR BOX TUBE (PINK)
CONDENSATE
TRAP
COLLECTOR BOX EXTENSION TUBE
—11—

outside the space containing the furnace to ensure there will not be
a negative pressure condition within equipment room or space.
Furnace may be located in a confined space without special
provisions for dilution or ventilation air. This furnace must be
installed so electrical components are protected from water.
Locate furnace as close to center of air distribution system as
possible.
Locate furnace so combustion-air pipe maximum lengths are not
exceeded. Refer to Table 6.
CAUTION: If these furnaces are used during construc-
tion when adhesives, sealers, and/or new carpets are
being installed, make sure all combustion and circulating
air requirements are followed. If operation of furnace is
required during construction, use clean outside air for
combustion and ventilation. Compounds of chlorine and
fluorine, when burned with combustion air, form acids
which will cause corrosion of heat exchangers. Some of
these compounds are found in paneling, dry wall adhe-
sives, paints, thinners, masonry cleaning materials, and
many other solvents commonly used in construction
process.
Excessive exposure to contaminated combustion air will
result in safety and performance related problems.
Provide ample space for servicing and cleaning. Always comply
with minimum fire protection clearances shown on unit’s clear-
ance to combustibles label. (See Fig. 3.) Locate furnace where
available electric power and gas supplies meet specifications on
furnace rating plate.
II. FURNACE LOCATION RELATIVE TO COOLING
EQUIPMENT
The cooling coil must be installed parallel with or on downstream
side of furnace to avoid condensation in heat exchanger. When
installed parallel with a furnace, dampers or other means used to
control flow of air must prevent chilled air from entering furnace.
If dampers are manually operated, they must be equipped with a
means to prevent operation of either unit unless damper is in
full-heat or full-cool position.
NOTE: For proper furnace operation, install furnace so that it is
level or pitched forward within 1/2 in. to ensure proper condensate
drainage from secondary heat exchangers.
A93025
UPFLOW OR DOWNFLOW HORIZONTAL
FRONT
LEVEL (0″)
TO
1⁄2″MAX LEVEL (0″)
TO
1⁄2″MAX
FRONT
NOTE: These furnaces are designed for a minimum continuous
return-air temperature of 60°F or intermittent operation down to 55°F
such as when used with a night setback thermostat. Return-air
temperature must not exceed a maximum of 85°F. Failure to follow
these return-air temperature limits may affect reliability of heat
exchangers, motors, and controls.
A93042
FRONT
RETURN
AIR
MAX 85°F MIN 55°F
°F °F
WARNING: Do not install furnace on its back. Safety
control operation will be adversely affected. Never con-
nect return-air ducts to back of furnace. Failure to follow
this warning could result in fire, personal injury, or death.
A93043
FRONT
BACK
FRONT
B
A
C
K
CAUTION: If these furnaces are installed in an uncon-
ditioned space where ambient temperatures may be 32°F
or lower, freeze protection measures must be taken.
A93058
32°F MINIMUM INSTALLED
AMBIENT OR FREEZE
PROTECTION REQUIRED
—12—

III. HAZARDOUS LOCATIONS
INSTALLATION
I. LEVELING LEGS (IF DESIRED)
When furnace is used in upflow position with side inlet(s), leveling
legs may be desired. (See Fig. 12.) Install field-supplied,
corrosion-resistant 5/16-in. machine bolts and nuts.
NOTE: The maximum length of bolt should not exceed 1-1/2 in.
1. Position furnace on its back. Locate and drill a 5/16-in.
diameter hole in each bottom corner of furnace. (See Fig.
12.) Holes in bottom closure panel may be used as guide
locations.
2. For each hole, install nut on bolt and then install bolt and
nut in hole. (Install flat washer if desired.)
3. Install another nut on other side of furnace base. (Install flat
washer if desired.)
4. Adjust outside nut to provide desired height, and tighten
inside nut to secure arrangement.
NOTE: Bottom closure must be used when leveling legs are used.
See Bottom Closure Panel section.
II. INSTALLATION IN UPFLOW OR DOWNFLOW
APPLICATIONS
NOTE: For downflow applications, this furnace is approved for
use on combustible flooring when special base (available from
manufacturer) Part No. KGASB0201ALL is used. Special base in
not required when this furnace is installed on manufacturer’s Coil
Assembly Part No. CD5 or CK5, or Coil Box Part No. KCAKC is
used.
1. Determine application being installed from Table 1.
2. Construct hole in floor per dimensions specified in Table 1
and Fig. 13.
3. Construct plenum to dimensions specified in Table 1 and
Fig. 13.
4. If downflow subbase (KGASB) is used, install as shown in
Fig. 14.
If Coil Assembly Part No. CD5 or CK5 or Coil Box Part
No. KCAKC is used, install as shown in Fig. 15.
NOTE: Remove furnace perforated, discharge duct flanges when
they interfere with mating flanges on coil on downflow subbase.
To remove furnace perforated, discharge duct flange, use wide
duct pliers or duct flange tool to bend flange back and forth until
it breaks off. Be careful of sharp edges. (See Fig. 16.)
WARNING: Do not bend duct flanges inward as shown
in Fig. 16. This will affect airflow across heat exchangers
and may cause limit cycling or premature heat exchanger
failure. Remove duct flange completely or bend it inward
a minimum of 210° as shown in Fig. 16.
NOTE: For 140 size unit when installed in downflow orientation,
cut the white jumper wire off between terminals PL1-6 and PL1-9.
Refer to Fig. 24 for location of jumper. Cut jumper close to
connector and remove wire to avoid a short circuit.
III. INSTALLATION IN HORIZONTAL APPLICATIONS
These furnaces can be installed horizontally in either horizontal
left or right discharge position. In a crawlspace, furnace can either
be hung from floor joist or installed on suitable blocks or pad.
Furnace can be suspended from each corner by hanger bolts and
angle iron supports. (See Fig. 17.) Cut hanger bolts (4 each 3/8-in.
all-thread rod) to desired length. Use 1 X 3/8-in. flat washers,
3/8-in. lockwashers, and 3/8-in. nuts on hanger rods as shown in
Fig. 17. Dimples are provided for hole locations. (See Fig. 2.)
CAUTION: The entire length of furnace MUST be
supported when furnace is used in a horizontal position to
ensure proper draining. When suspended, bottom brace
supports sides and center blower shelf. When unit is
supported from the ground, blocks or pad should support
sides and center blower shelf area.
IV. FILTER ARRANGEMENT
CAUTION: Never operate unit without a filter or with
blower access panel removed.
Factory-supplied washable framed filters are shipped in blower
compartment. Determine location for filter and relocate filter
retaining wire if necessary. See Table 2 to determine correct filter
size for desired filter location. Table 2 indicates filter size,
location, and quantity shipped with this furnace. See Fig. 2 for
location and size of bottom and side return-air openings.
WARNING: When furnace is installed in a residential
garage, it must be installed so that burners and ignition
sources are located a minimum of 18 in. above floor. The
furnace must be located or protected to avoid physical
damage by vehicles. When furnace is installed in a public
garage, airplane hangar, or other building having a
hazardous atmosphere, unit must be installed in accor-
dance with requirements of National Fire Protection
Association, Inc.
A93044
18-IN. MINIMUM
TO BURNERS
Fig. 12—Leveling Legs A89014
1 3⁄4″
1 3⁄4″
1 3⁄4″
1 3⁄4″
5⁄16″
5⁄16″
5⁄16″
5⁄16″
—13—

TABLE 1—OPENING DIMENSIONS (IN.)
FURNACE
CASING
WIDTH APPLICATION PLENUM OPENING FLOOR OPENING
ABCD
17-1/2
Upflow Applications 16 24-1/8 16-5/8 24-3/4
Downflow Applications on Non-Combustible Flooring 15-7/8 19 16-1/2 19-5/8
Downflow Applications on Combustible Flooring Using KGASB Subbase
Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box 15-1/8 19 16-3/4 20-3/8
Downflow Applications on Combustible Flooring NOT Using KGASB Subbase
Furnace with CD5 or CK5 Coil Assembly or KCAKC Coil Box 15-1/2 19 16-1/2 20
21
Upflow Applications 19-1/2 24-1/8 20-1/8 24-3/4
Downflow Applications on Non-Combustible Flooring 19-3/8 19 20 19-5/8
Downflow Applications on Combustible Flooring Using KGASB Subbase
Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box 18-5/8 19 20-1/4 20-3/8
Downflow Applications on Combustible Flooring NOT Using KGASB Subbase
Furnace with CD5 or CK5 Coil Assembly or KCAKC Coil Box 19 19 20 20
24-1/2
Upflow Applications 23 24-1/8 23-5/8 24-3/4
Downflow Applications on Non-Combustible Flooring 22-7/8 19 23-1/2 19-5/8
Downflow Applications on Combustible Flooring Using KGASB Subbase
Furnace with or without CD5 or CK5 Coil Assembly or KCAKC Coil Box 22-1/8 19 23-3/4 20-3/8
Downflow Applications on Combustible Flooring NOT Using KGASB Subbase
Furnace with CD5 or CK5 Coil Assembly or KCAKC Coil Box 22-1/2 19 23-1/2 20
Fig. 14—Furnace, Plenum, and Subbase
Installed on a Combustible Floor
A96285
DOWNFLOW
SUBBASE
SHEET METAL
PLENUM
FLOOR
OPENING
FURNACE
(OR COIL CASING
WHEN USED)
COMBUSTIBLE
FLOORING
Fig. 13—Floor and Plenum Opening Dimensions
A96283
PLENUM
OPENING
C
A
BD
FLOOR
OPENING
Fig. 15—Furnace, Plenum, and Coil
Assembly or Coil Box Installed
on a Combustible Floor
A96284
CD5 OR CK5
COIL ASSEMBLY
OR KCAKC
COIL BOX
FURNACE
SHEET METAL
PLENUM
FLOOR
OPENING
COMBUSTIBLE
FLOORING
—14—

CAUTION: Air delivery above 1800 CFM requires that
both sides, a combination of 1 side and bottom, or bottom
only of furnace be used for return air.
NOTE: Side return-air openings can ONLY be used in UPFLOW
configurations. Install filter(s) as shown in Fig. 18.
Bottom return-air opening may be used with all 4 orientations.
Filter may need to be cut to fit some furnace widths. Install filter
as shown in Fig. 19.
NOTE: Remove and discard bottom closure panel when bottom
inlet is used.
V. BOTTOM CLOSURE PANEL
These furnaces are shipped with bottom enclosure panel installed
in bottom return-air opening. This panel MUST be in place when
side return air is used.
Fig. 17—Crawlspace Horizontal Application A93304
NOTES:
ANGLE
IRON OR
EQUIVALENT
(B)
(A) ROD LOCATION
USING DIMPLE
LOCATORS
(SEE DIMENSIONAL
DWG FOR
LOCATIONS)
13/16-IN. MAX
ALTERNATE SUPPORT
LOCATION FROM BACK
ALTERNATE SUPPORT
LOCATION 4-IN. MIN
8-IN. MAX
3⁄8-IN. ROD
(A) (B)
(A)
(B)
(B)
(A)
1. A 1 In. clearance minimum between top of
furnace and combustible material.
2. The entire length of furnace must be
supported when furnace is used in horizontal
position to ensure proper drainage.
(A) PREFERRED ROD LOCATION
(B) ALTERNATE ROD LOCATION
DRAIN
5 3⁄4″
3/8-IN. HEX NUT
& WASHER (4)
REQD PER ROD
Fig. 16—Duct Flanges A93029
NO
YES
YES
PERFORATED
DISCHARGE DUCT
FLANGE
210°
MIN
TABLE 2—FILTER INFORMATION
FURNACE
CASING
WIDTH (IN.)
FILTER SIZE (IN.)* FILTER TYPE
FRAMED
Side Return Bottom Return
17-1/2 (1) 16 X 25 X 1† (1) 16 X 25 X 1 Cleanable
21 (1) 16 X 25 X 1 (1) 20 X 25 X 1† Cleanable
24-1/2 (2) 16 X 25 X 1† (1) 24 X 25 X 1 Cleanable
* Filters can be field modified by cutting frame as marked and folding to
desired size. Alternate sizes can be ordered from your distributor or dealer.
† Factory-provided with furnace.
—15—

To remove bottom closure panel, perform following:
1. Tilt or raise furnace and remove 2 screws holding front
filler panel. (See Fig. 20.)
2. Rotate front filler panel downward to release holding tabs.
3. Remove bottom closure panel.
4. Reinstall front filler panel and screws.
VI. GAS PIPING
Gas piping must be installed in accordance with national and local
codes. Refer to current edition of NFGC. Canadian installations
must be made in accordance with NSCNGPIC and all authorities
having jurisdiction. Gas supply line should be a separate line
running directly from meter to furnace, if possible. Refer to Table
3 for recommended gas pipe sizing. Risers must be used to connect
to furnace and to meter. Support all gas piping with appropriate
straps, hangers, etc. Use a minimum of 1 hanger every 6 ft. Joint
compound (pipe dope) should be applied sparingly and only to
male threads of joints. Pipe dope must be resistant to propane gas.
CAUTION: Connect gas pipe to furnace using a backup
wrench to avoid damaging gas controls.
WARNING: Gas valve shutoff switch MUST be facing
forward or tilted upward. Failure to follow this warning
could result in property damage or death.
WARNING: Never purge a gas line into a combustion
chamber. Never use matches, candles, flame, or other
sources of ignition for purpose of checking leakage. Use
a soap-and-water solution to check for leakage. A failure
to follow this warning could result in fire, explosion,
personal injury, or death.
WARNING: Use proper length of pipe to avoid stress on
gas control manifold. Failure to follow this warning could
result in a gas leak resulting in fire, explosion, personal
injury, or death.
Install a sediment trap in riser leading to furnace. Trap can be
installed by connecting a tee to riser leading to furnace so
straight-through section of tee is vertical. Then connect a capped
nipple into lower end of tee. Capped nipple should extend below
level of gas controls. Place a ground joint union between gas
control manifold and manual gas shutoff valve. (See Fig. 21.)
Fig. 18—Filter Installed for Side Inlet
FILTER
RETAINER
WASHABLE
FILTER
A93045
Fig. 19—Bottom Filter Arrangement A96030
WASHABLE
FILTER
FILTER
SUPPORT
FILTER
RETAINER
241⁄2-IN. WIDE 
CASINGS ONLY:
CUT AND FOLD
FACTORY-PROVIDED
FILTERS AS SHOWN
TO DESIRED SIZE.
171⁄2-IN. WIDE 
CASINGS ONLY:
INSTALL FIELD-SUPPLIED
FILTER FILLER STRIP
UNDER FILTER.
1″
24 1/2″
3″
Fig. 20—Removing Bottom Closure Panel A93047
BOTTOM
CLOSURE
PANEL
FRONT FILLER
PANEL
—16—

CAUTION: If a flexible connector is required or al-
lowed by authority having jurisdiction, black iron pipe
shall be installed at gas valve and extend a minimum of
2 in. outside furnace casing.
An accessible manual shutoff valve MUST be installed upstream
of furnace gas controls and within 6 ft of furnace. A 1/8-in. NPT
plugged tapping, accessible for test gage connection, MUST be
installed immediately upstream of gas supply connection to
furnace and downstream of manual shutoff valve.
NOTE: The gas valve inlet press tap connection is suitable to use
as test gage connection providing test pressure DOES NOT exceed
maximum 0.5 psig (14-in. wc) stated on gas valve. (See Fig. 45.)
Piping should be pressure tested in accordance with local and
national plumbing and gas codes before furnace is attached. In
Canada, refer to current edition of NSCNGPIC. If pressure
exceeds 0.5 psig (14-in. wc), gas supply pipe must be disconnected
from furnace and capped before pressure test. If test pressure is
equal to or less than 0.5 psig (14-in. wc), turn off electric shutoff
switch located on gas valve before test. It is recommended that
ground joint union be loosened before pressure testing. After all
connections have been made, purge lines and check for leakage.
AIR DUCTS
I. GENERAL REQUIREMENTS
The duct system should be designed and sized according to
accepted national standards such as those published by: Air
Conditioning Contractors Association (ACCA), Sheet Metal and
Air Conditioning Contractors National Association (SMACNA) or
American Society of Heating, Refrigerating and Air Conditioning
Engineers (ASHRAE). Or consult factory The Air Systems Design
Guidelines reference tables available from your local distributor.
The duct system should be sized to handle the required system
design CFM at the design static pressure.
When a furnace is installed so that the supply ducts carry air to
areas outside the space containing the furnace, the return air must
also be handled by a duct(s) sealed to the furnace casing and
terminating outside the space containing the furnace.
Secure ductwork with proper fasteners for type of ductwork used.
Seal supply- and return-duct connections to furnace with code
approved tape or duct sealer.
Flexible connections should be used between ductwork and
furnace to prevent transmission of vibration. Ductwork passing
through unconditioned space should be insulated to enhance
system performance. When air conditioning is used, a vapor
barrier is recommended.
Maintain a 1-in. clearance from combustible materials to supply air
ductwork for a distance of 36 in. horizontally from the furnace. See
NFPA 90B or local code for further requirements.
II. DUCTWORK ACOUSTICAL TREATMENT
Metal duct systems that do not have a 90 degree elbow and 10 ft
of main duct to the first branch take-off may require internal
acoustical lining. As an alternative, fibrous ductwork may be used
if constructed and installed in accordance with the latest edition of
SMACNA construction standard on fibrous glass ducts. Both
acoustical lining and fibrous ductwork shall comply with NFPA
90B as tested by UL Standard 181 for Class 1 Rigid air ducts.
III. SUPPLY AIR CONNECTIONS
Connect supply-air duct to 3/4-in. flange on furnace supply-air
outlet. The supply-air duct attachment must ONLY be connected
to furnace supply-/outlet-air duct flanges or air conditioning coil
casing (when used). DO NOT cut main furnace casing to attach
supply side air duct, humidifier, or other accessories. All accesso-
ries MUST be connected external to furnace main casing.
A. Downflow Furnaces
Connect supply-air duct to supply-air opening on furnace. The
supply-air duct attachment must ONLY be connected to furnace
supply/outlet or air conditioning coil casing (when used), when
installed on non-combustible material. When installed on combus-
tible material, supply-air duct attachment must ONLY be con-
nected to an accessory subbase or factory approved air condition-
ing coil casing. DO NOT cut main furnace casing to attach supply
side air duct, humidifier, or other accessories. All accessories
MUST be connected external to furnace main casing.
B. Horizontal Furnaces
Connect supply-air duct to supply air opening on furnace. The
supply-air duct attachment must ONLY be connected to furnace
supply/outlet or air conditioning coil casing (when used). DO NOT
cut main furnace casing to attach supply side air duct, humidifier,
or other accessories. All accessories MUST be connected external
to furnace main casing.
IV. RETURN AIR CONNECTIONS
A. Upflow Furnaces
The return-air duct must be connected to bottom , sides (left or
right), or a combination of bottom and side(s) of main furnace
casing as shown in Fig. 1. Bypass humidifier may be attached into
unused side return air portion of the furnace casing. DO NOT
connect any portion of return-air duct to back of furnace casing.
B. Downflow and Horizontal Furnaces
The return-air duct must be connected to return-air opening
provided as shown in Fig. 1. DO NOT cut into casing sides or back
to attach any portion of return-air duct. Bypass humidifier connec-
tions should be made at ductwork or coil casing sides exterior to
furnace.
TABLE 3—MAXIMUM CAPACITY OF PIPE*
NOMINAL
IRON
PIPE
SIZE
(IN.)
INTERNAL
DIAMETER
(IN.)
LENGTH OF PIPE (FT)
10 20 30 40 50
1/2 0.622 175 120 97 82 73
3/4 0.824 360 250 200 170 151
11.049 680 465 375 320 285
1-1/4 1.380 1400 950 770 660 580
1-1/2 1.610 2100 1460 1180 990 900
* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and
a pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas).
Ref: Table 10-2 NFPA 54-1999.
Fig. 21—Typical Gas Pipe Arrangement A93324
UNION
SEDIMENT
TRAP
MANUAL
SHUTOFF
VALVE
(REQUIRED)
GAS
SUPPLY
—17—

ELECTRICAL CONNECTIONS
See Fig. 22 for field wiring diagram showing typical field 115-v
and 24-v wiring. Check all factory and field electrical connections
for tightness.
WARNING: Blower access panel door switch opens
115-v power to control center. No component operation
can occur. Do not bypass or close switch with panel
removed. Failure to follow this warning could result in
personal injury or death.
CAUTION: Furnace control must be grounded for
proper operation or control will lock out. Control is
grounded through green wire routed to gas valve and
burner box screw.
I. 115-V WIRING
Before proceeding with electrical connections, make certain that
voltage, frequency, and phase correspond to that specified on unit
rating plate. Also, check to be sure that service provided by utility
is sufficient to handle load imposed by this equipment. Refer to
rating plate or Table 4 for equipment electrical specifications.
Make all electrical connections in accordance with National
Electrical Code (NEC) ANSI/NFPA 70-1999 and any local codes
or ordinances that might apply. For Canadian installations, all
electrical connections must be made in accordance with Canadian
Electrical Code CSA C22.1 or subauthorities having jurisdiction.
Use a separate, fused branch electrical circuit containing a properly
sized fuse or circuit breaker for this furnace. See Table 4 for wire
size and fuse specifications. A disconnecting means must be
located within sight from and readily accessible to furnace.
NOTE: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, control center LED status indicator light will
flash rapidly and furnace will NOT operate.
WARNING: The cabinet MUST have an uninterrupted
or unbroken ground according to NEC ANSI/NFPA
70-1999 and Canadian Electrical Code CSA C22.1 or
local codes to minimize personal injury if an electrical
fault should occur. This may consist of electrical wire or
conduit approved for electrical ground when installed in
accordance with existing electrical codes. Do not use gas
piping as an electrical ground. Failure to follow this
warning could result in electrical shock, fire, or death.
J-BOX RELOCATION
1. Remove 2 screws holding auxiliary J-box. (See Fig. 23.)
2. Rotate J-box 180° and attach box to right side, using holes
provided.
CAUTION: If manual disconnect switch is to be
mounted on furnace, select a location where a drill or
fastener will not contact electrical or gas components.
Fig. 22—Standard Heating and Cooling Application Wiring Diagram A99440
115-V FIELD-
SUPPLIED
DISCONNECT
AUXILIARY
J-BOX
24-V
TERMINAL
BLOCK
THREE-WIRE
HEATING-ONLY
FIVE WIRE
NOTE 1
NOTE 2 FIELD-SUPPLIED
DISCONNECT
CONDENSING
UNIT
TWO
WIRE
FURNACE
C
O
N
T
R
O
L
R
G
COM
WCR GY
GND
GND
FIELD 24-V WIRING
FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-V WIRING
208/230- OR
460-V
THREE
PHASE
208/230-V
SINGLE
PHASE
BLOWER DOOR SWITCH
WHT
BLK
WHT
BLK
NOTES: ConnectY-terminal in furnace as shown for proper blower operation.
Some thermostats require a "C" terminal connection as shown.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
W
Y/Y2
GND
THERMOSTAT
TERMINALS
1.
2.
3.
CAUTION: Do not connect aluminum wire between
disconnect switch and furnace. Use only copper wire.
A93033
COPPER
WIRE ONLY
ELECTRIC
DISCONNECT
SWITCH
ALUMINUM
WIRE
—18—

II. 24-V WIRING
Make field 24-v thermostat connections at 24-v terminal block on
control center. For proper cooling operation, Y wire from thermo-
stat MUST be connected to Y/Y2 terminal on control center, as
shown in Fig. 22. The 24-v terminal board is marked for easy
connection of field wiring. (See Fig. 25.) The 24-v circuit contains
a 3-amp, automotive-type fuse located on control center. (See Fig.
25.) Any electrical shorts of 24-v wiring during installation,
service, or maintenance may cause fuse to blow. If fuse replace-
ment is required, use only a fuse of identical size (3 amp).
NOTE: Use AWG No. 18 color-coded copper thermostat wire for
lengths up to 100 ft. For wire lengths over 100 ft, use AWG No.
16 wire.
III. ACCESSORIES
1. Electronic Air Cleaner (EAC)
Two quick-connect terminals, marked EAC-1 and EAC-2,
are provided for EAC connection (See Fig. 25). These
terminals are energized with 115v (1.0-amp maximum)
during blower motor operation.
2. Humidifier (HUM)
Quick connect terminal (HUM) and screw terminal (Com)
are provided for 24-v humidifier connection. (See Fig. 25.)
HUM terminal is energized with 24v (0.5-amp maximum)
after inducer motor prepurge period.
NOTE: A field-supplied, 115-v controlled relay connected to
EAC terminals may be added if humidifier operation is desired
during blower operation.
DIRECT VENTING
The 350MAV Furnaces require a dedicated (one 350MAV furnace
only) direct-vent system. In a direct-vent system, all air for
combustion is taken directly from outside atmosphere, and all flue
products are discharged to outside atmosphere.
I. REMOVAL OF EXISTING FURNACES FROM COM-
MON VENT SYSTEMS
If furnace being replaced was connected to a common vent system
with other appliances, the following steps shall be followed with
each appliance connected to the venting system placed in opera-
tion, while any other appliances connected to the venting system
are not in operation:
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal
pitch as required in the National Fuel Gas Code, ANSI
Z223.1 or the CAN/CGA B149 Installation Codes and these
instructions. Determine that there is no blockage or restric-
tion, leakage, corrosion, and other deficiencies which could
cause an unsafe condition.
3. In so far as is practical, close all building doors and
windows and all doors between the space in which the
appliance(s) connected to the venting system are located
and other spaces of the building. Turn on clothes dryers and
any appliance not connected to the venting system. Turn on
any exhaust fans, such as range hoods and bathroom
exhausts, so they shall operate at maximum speed. Do not
operate a summer exhaust fan. Close fireplace dampers.
4. Follow the lighting instructions. Place the appliance being
inspected in operation. Adjust thermostat so appliance shall
operate continuously.
5. Test for draft hood equipped appliance spillage at the draft
hood relief opening after 5 minutes of main burner opera-
tion. Use the flame of a match or candle.
6. After it has been determined that each appliance connected
to the venting system properly vents when tested as outlined
above, return doors, windows, exhaust fans, fireplace damp-
ers, and any other gas-burning appliance to their previous
conditions of use.
TABLE 4—ELECTRICAL DATA
UNIT
SIZE
VOLTS—
HERTZ—
PHASE
OPERATING
VOLTAGE RANGE MAX
UNIT
AMPS
UNIT
AMPACITY†
MIN
WIRE
SIZE
MAX WIRE
LENGTH
(FT)‡
MAX FUSE
OR CKT BKR
AMPS**
Max* Min*
040-08 115—60—1 127 104 6.1 8.4 14 44 15
040-12 115—60—1 127 104 7.3 10.0 14 37 15
060-08 115—60—1 127 104 6.1 8.4 14 44 15
060-12 115—60—1 127 104 7.1 9.8 14 38 15
060-16 115—60—1 127 104 9.5 12.8 14 29 15
080-12 115—60—1 127 104 7.6 10.4 14 36 15
080-16 115—60—1 127 104 10.0 13.4 14 28 15
080-20 115—60—1 127 104 14.1 18.4 12 31 20
100-16 115—60—1 127 104 10.2 13.5 14 27 15
100-20 115—60—1 127 104 14.8 19.3 12 30 20
120-20 115—60—1 127 104 14.6 19.1 12 30 20
140-20 115—60—1 127 104 14.3 18.8 12 30 20
* Permissible limits of voltage range at which unit will operate satisfactorily.
† Unit ampacity = 125 percent of largest operating component’s full load amps plus 100 percent of all other potential operating components’ (EAC, humidifier, etc.) full load
amps.
‡ Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.
** Time-delay type is recommended.
Fig. 23—Relocating J-Box A93051
ALTERNATE
FIELD
LOCATION
FACTORY
INSTALLED
LOCATION
—19—

Fig. 24—Wiring Diagram A99406
PCB
PL7
321
654
987
Y1
R
Y/Y2
W
C
HUM
EAC-2
TRAN
FSE
NOTE #5
GV
FRS
NOTE #6
LS
PRS (WHEN USED)
LGPS
FUSED OR CIRCUIT BREAKER
DISCONNECT SWITCH (WHEN REQ'D)
NOTE #4
GRN
JB
LEGEND
BLWR BLOWER MOTOR RELAY, SPST-(N.O.) BLWM BLOWER MOTOR CAP CAPACITOR CPU MICROPROCESSOR AND CIRCUITRY EAC-1 ELECTRONIC AIR CLEANER CONNECTION (115 VAC 1.5 AMP MAX.) EAC-2 ELECTRONIC AIR CLEANER CONNECTION (COMMON) FAN FAN SELECT RELAY FRS FLAME ROLLOUT SW. -MANUAL RESET, SPST-(N.C.) FSE FLAME PROVING ELECTRODE FU1 FUSE, 3 AMP, AUTOMOTIVE BLADETYPE, FACTORY INSTALLED FU2 FUSE OR CIRCUIT BREAKER CURRENT INTERRUPT DEVICE
(FIELD INSTALLED & SUPPLIED)
GND EQUIPMENT GROUND GV GAS VALVE-REDUNDANT OPERATORS GVR GASVALVE RELAY, DPST-(N.O.) HI/LO BLOWER MOTOR SPEED CHANGE RELAY, SPDT HSI HOT SURFACE IGNITOR (115 VAC) HSIR HOT SURFACE IGNITOR RELAY, SPST-(N.O.) HUM 24VAC HUMIDIFIER CONNECTION (.5 AMP. MAX.) IDM INDUCED DRAFT MOTOR IDR INDUCED DRAFT RELAY, SPST-(N.O.) ILK BLOWERACCESS PANEL INTERLOCK SWITCH, SPST-(N.O.) JB JUNCTION BOX LED LIGHT-EMITTING DIODE FOR STATUS CODES LGPS LOW GAS PRESSURE SWITCH, SPST-(N.O.) LS LIMIT SWITCH, AUTO RESET, SPST(N.C.) OL AUTO-RESET INTERNAL MOTOR OVERLOAD TEMP. SW. PCB PRINTED CIRCUIT BOARD
PL1 10-CIRCUIT PCB CONNECTOR PL2 2-CIRCUIT PCB CONNECTOR PL3 3-CIRCUIT ADAPTER CONNECTOR PL4 3-CIRCUIT IDM CONNECTOR PL5 2-CIRCUIT ADAPTER CONNECTOR PL6 2-CIRCUIT HSI, PCB CONNECTOR PL7 9-CIRCUIT ADAPTER CONNECTOR PRS PRESSURE SWITCH, SPST-(N.O.) TEST/TWIN COMPONENT TEST & TWIN TERMINAL TRAN TRANSFORMER-115VAC/24VAC
JUNCTION UNMARKED TERMINAL PCB TERMINAL FACTORY WIRING (115VAC) FACTORY WIRING (24VAC) FIELD WIRING (115VAC) FIELD WIRING (24VAC) CONDUCTOR ON PCB FIELD WIRING TERMINAL FIELD EARTH GROUND EQUIPMENT GROUND FIELD SPLICE PLUG RECEPTACLE
L1
L1
BLWR
HI/LO
TO 115VAC FIELD DISCONNECT
NOTE #4
EQUIPMENT GROUND
SPARE-1
HEAT
FAN
COOL
HSIR
EAC-1
START
OL
HI
MED HI
MED LO
LO
BLWM
SCHEMATIC DIAGRAM
(NATURAL GAS & PROPANE)
11HSI
2
PL6
2
PL2
3PL3
115VAC
PR1 TRAN 24VAC 1
2
M
IDR
TEST/TWIN
F U 1 NOTE #7
IDM
OL
AUX
CAP - 2
CAP-1
L2
FRS LS
LGPS (WHEN USED)
NOTE #6
PL7
PRS
FSE
9 1
5
CPU
HSIR IDR BLWR
Y1
G
C
R
W
SEC-1
HI/LO GVR
GVR-1
NOTES:
325769-101 REV. B
1. IF ANY OFTHE ORIGINAL EQUIPMENTWIRE IS REPLACED USE WIRE RATED FOR 105°C. 2. INDUCER (IDM) ANDBLOWER(BLWM) MOTORS CONTAIN INTERNAL
AUTO-RESET THERMAL OVERLOAD SWITCHES (OL).
3. BLOWER MOTOR SPEED SELECTIONS ARE FOR AVERAGE CONDITIONS, SEE INSTALLATION
INSTRUCTIONS FOR DETAILS ON OPTIMUM SPEED SELECTION.
4. USE ONLY COPPERWIRE BETWEENTHE DISCONNECT SWITCH ANDTHE
FURNACE JUNCTION BOX (JB).
5. THIS WIRE MUST BE CONNECTED TO FURNACE SHEET METAL FOR CONTROL TO PROVE
FLAME.
6. FACTORY CONNECTED WHEN LGPS NOT USED. 7. REPLACE ONLY WITH A 3 AMP FUSE. 8. BLOWER-ON DELAY, GAS HEATING 60 SECONDS, COOLING OR HEAT PUMP 2 SECONDS. 9. BLOWER-OFF DELAY, GAS HEATING90, 135, 180 OR 225 SECONDS, COOLINGOR
HEAT PUMP 90 SECONDS.
10. IGNITION-LOCKOUT WILL OCCUR AFTER FOUR CONSECUTIVE UNSUCCESSFUL
TRIALS-FOR-IGNITION. CONTROL WILL AUTO-RESET AFTER THREE HOURS.
om
OM
10
4
6
2
PL4
2
3
1
NEUTRAL
ILK FU2
L1
ILK
GND
GND
RED
BLU
ORN
WHT
WHT
WHT
RED RED
ORN
WHT
GRN
RED
WHT
RED GRN
YEL
BLU
BLU
RED WHT
BLK
TEST/TWIN
24V
FU1
LED1
12345678910
1 2 3 4 5
J1
BLOWER OFF DELAY JUMPER SELECT
YEL
OL
START
BLK
GRN
WHT
WHT
GRN BRN
IDM
BRN
CAP -2
AUX
OL
M
2 1
HSI
WHT
BLK
BLK WHT
WHT (COM)
BLK
GRN
BLK
WHT
WHT
21
PL2
WHT
BLK
BLK
BLWM
CAP -1
SPARE 1 SPARE 2 EAC-1 PR1
L1
COOL
SEC-2 SEC-1
EAC-2
SEC-2
BRN BRN
NOTE #5
GV
8 9
6
5
2
3
7
4
81
7 3
225 180 135
90
PL1
2 1
PL6
PL5
3 2 1
3 2 1
PL3 PL4
L2
HEAT
GRN
BRN
BRN
RED (LO)
WHT
(COM)
YEL
BLU
(MED LO)
1
2
PL5
COM
PL1
G
DHUM
HUM GVR-2
DHUM
Y/Y2
BLK (HI)
(MED HI)
FAN
FAN
11
WHT
PL1
11
L2
—20—