Bullet Barbecue 0-4078 Quick reference guide

BY BULL MANUFACTURING
Ontario, California 91762
_____________________________________________________________________________________________________
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ASSEMBLY & OPERATING INSTRUCTIONS
MODEL 0-4078
4 Burner Powder Coated, Built-In, L.P. (Propane)
MODEL 0-4079
4 Burner Powder Coated, Built-In, Natural Gas
MODEL 40628
4 Burner Stainless Steel, Rotisserie, Built-In, L.P. (Propane)
MODEL 40629
4 Burner Stainless Steel, Rotisserie, Built-In, Natural Gas
TABLE OF CONTENTS PAGE
SAFETYINSTRUCTIONS………………………………………………………………………………..……………… 2
INSTALLATIONINSTRUCTIONS………………………………………………………………………….………..….. 4
LIGHTING&OPERATINGINSTRUCTIONS……………………………………………………………………....…… 9
CLEANING&MAINTENANCE…………………………...………………………………………………………..….…. 12
TROUBLESHOOTING…………………………………………………………………………………………………….. 13
PARTSLIST……………………………………………..………………………………………………………….……… 14
WARRANTY.……………………………………………..…………………………………………………………..……... 16
READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED,
ASSEMBLED AND CARED FOR. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION,
CONSULT YOUR DEALER, GAS APPLIANCE SERVICE REPRESENTATIVE OR YOUR GAS COMPANY
NOTE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
NOTE TO THE CONSUMER
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL
VEHICLES AND/OR BOATS.
1 Revision 03/01
SAFETY INSTRUCTIONS
Read carefully before assembling and operating your gas grill
Thisgasgrillmustbe installed in accordance with localcodesor,ifin an area without local codes,withthelatestedition of the
NationalFuelGasCodeANSIZ223.1.InCanada,installationmustconformtothestandardCAN/CGA1-b149.1 and/or .2
(InstallationCodeforGasBurningAppliancesandEquipment)andanylocalcodes.
WARNING:Fuelsusedingasoroil-firedappliancesand the products ofcombustionof such fuels, containchemicalsknown to
theStateofCaliforniatocause cancer, birth defects and/orreproductiveharm. This warning is issuedpursuantto California
Health&SafetyCodeSec.25249.6.
THE LOCATION FOR YOUR GRILL
DO NOT use your gas grill in garages, porches, breezeways,shedsorotherenclosedareas.Your gas grillis to beused
OUTDOORS ONLY,withatleast21”fromthebackandsideofanycombustiblesurface.Thegrillshouldnotbeplacedunderor
ontopofanysurfacethatwillburn.Donotobstructtheflowofcombustionandventilationairaroundthegrillhousing.
PROTECT CHILDREN: keepthemawayfrom grillduringuse and until grillhascooledafter you are finished.Donot allow
childrentooperategrill.
FOR YOUR SAFETY...
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
DO NOT store empty or full spare gas cylinders under or near this or any other appliance
Keep the fuel hose any electrical cord away from hot surfaces. Protect fuel hose from dripping grease. Avoid
unnecessary twisting of hose. Visually inspect hose prior to each use for cuts,cracks excessive wear or other
damage. Replace hose, if necessary.
NEVER test for gas leaks with a lighted match or open flame.
NEVER light grill with lid closed or before checkingto insure burner tubes are fully seated aver gas valve orifices.
NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles and good quality
insulated oven mitts when operating grill.
IF YOU SMELL GAS...
1. Shutoff gas tothe appliance at its source.
2. Extinguish any open flame.
3. Open grill lid to release any accumulation of fumes.
4. If gas odor persists,immediately contact your gas supplier.
CHECKING FOR GAS LEAKS

NEVER TEST FOR GAS LEAKS WITH A FLAME...priortofirstuseandatthebeginningofeachnewseason(or,ifusingLP,
whenevergascylinderischanged),itisamustthatyoucheckforgasleaks.Followthesesteps:
1. Makeasoapsolutionbymixingonepartliquiddetergentandonepartwater.
Turnoffheatcontrolvalve(s),andthenturnongasatsource.
3. Applythesoapsolutiontoallgasconnections:bubbleswillappearinthesoapsolutionifconnectionsarenotproperlysealed.
Tightenorrepairasnecessary.
4. Ifyouhaveagasleakthatyoucannot repair, turn off thegasatthe source, disconnect fuel linefromgrilland immediately call
yourgrilldealerandgassupplierforprofessionalassistance.
2
NATURAL GAS SAFETY
YourNaturalGasgrillisdesignedtooperateonnaturalgasONLY,at a pressure of4”water column (W.C.) regulatedatthe natural
gasregulatorattachedatthebackofthegrill.Checkwithyourgasutilityforlocalgaspressureandwithyourlocalmunicipalityfor
buildingcoderequirements.
Checkwithyourgasutilityorwith local building codes forinstructionstoinstall gas supply line, orcallalicensed and
knowledgeableinstaller.
ItisrecommendedthatanON-OFF”shutoffvalvebeinstalledatthegassupplysource:
-Outdoorsaftergaslinepipingexitsoutsidewallandbeforequick-disconnectorbeforegaslinepipingentersground.
-Indoorsinthebranchfuellineinanaccessiblelocationnearthesupplyline.
Pipesealingcompoundorpipethreadtapeofthetyperesistanttotheactionofnaturalgasmustbeusedonallmalepipethread.
Applycompoundortapetoatleastthefirstthreethreadswhenmakingtheconnection.
Disconnectyourgasgrillfromfuelsourcewhenthegassupplyisbeingtestedathighpressures.Thisapplianceanditsindividual
shutoffvalvemustbe disconnected from the gas supplypipingsystemduring any pressure testing ofthatsystemat pressures in
excessof1/2psig(3.5kPa).
Turnoffyourgasgrillwhenthegassupplyisbeingtestedatlowpressures.Thisappliancemustbeisolatedfromthegassupply
pipingsystembyclosingitsindividualvalve.
WARNING:Gasvalvesarepreset at the factory to operateonLPornaturalgas. If you wish to convert,besuretocontact your grill
dealerFIRST! PROPANE GAS SAFETY
YourPropanegasgrill is designed to operate onpropanegasONLY, at a pressure regulated at11”watercolumn (W.C.) when
equippedwiththecorrect propane orifices on the valvesandapropane regulator on the supplylineregulatedat the residential
meter.
Yourpropanegasgrillis designed to be usedwithastandard20 lbs gas cylinder andmustbeconstructedand marked in
accordancewithspecificationsoftheUSDepartmentofTransportationforPropanegascylinders.
Alwayskeepcylindersecurelyfastenedinanuprightposition.
Neverconnectanunregulatedpropanegascylindertothegrill.
DonotsubjectPropanecylinderstoexcessiveheat.
CAUTION: NeverstoreaPropanegascylinderinsideabuildingorinthevicinityofanygas-burningappliance.

WARNING:Gasvalvesarepreset at the factory to operateonLPornaturalgas. If you wish to convert,besuretocontact your grill
dealerFIRST!
SAFETY ! BEWARE OF SPIDERS
CAUTION: BURNER TUBES MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spidersandsmallinsectsoccasionallyspinwebsormakenestsintheburnertubesduringwarehousingandtransit.Thesewebs
can leadtoagasflowobstruction,whichcouldresultinafireinandaroundtheburnertubes.Thistypeoffireisknownas
“FLASH-BACK”andcancause serious damage to yourgrillandcreate an unsafe operating conditionfortheuser. Although an
obstructedburnertubeis not the only cause of“FLASHBACK’it is the most common cause,andfrequentinspection and cleaning
oftheburnertubesisnecessary.
3
INSTALLATION INSTRUCTIONS
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING YOUR GAS GRILL
YourBuilt-inGasGrill comes to youfullyassembled. We strongly recommendprofessionalinstallation andhookup of the Gas
BBQgrill.Theseinstructions will provide you withthemeasurements necessary for you oryourbuilder toconstructamasonry
structuretohouseyouroutdoorgasgrill.
NOTE TO INSTALLER: Leavetheseinstructionswiththeconsumerforfuturereference. Your grillmust be installed in
accordancewithalllocalbuildingcodes.
SPECIFICATIONS FOR BARBECUE STRUCTURE
1. Masonryofyourchoicecanbeusedforcabinetconstructionforthebuilt-ingas grill. It must benon-combustible material.
Keep in mind when choosinga location for yourgrillthat it should NOTbelocated under any overheadcombustible
construction.Upperandgroundlevelventsmustbeprovidedforcombustionaironbothsidesofbuilt-in cabinet. Vents on
BBQbowlmustremainunobstructedtoallowforcombustionair.
2. TheBBQGrillrequiresawallopeningofthefollowingdimensions:See PAGE 5 & 6 for different models
3. Placegasgrillassemblyintowallopeningasshowninillustrationonpages5and6.BBQrestsonsideandbackedgesof
BBQbowl.
4. For Propane Gas LP TANK STORAGE AREA MUST BE ISOLATED FROMGRILL AND VENTED.
5. Donotuseanycombustiblematerialsforthisconstruction.Minimumhorizontalclearancetoadjacentcombustiblesurface
fromsideandbackofthegrillmustbe21inches.
CONNECTING TO GAS SOURCE
Refertothefollowing instructions and illustrationsfortypicalgas supply connections. Westronglysuggestprofessional installation
andhook-upoftheGasBBQ.
IMPORTANT:Beforeconnectinggrilltogassource,makesureBBQGrillcontrolknobsarein“OFF”position.
NATURAL GAS CONNECTIONS
Pipesealingcompoundorpipethreadtapeofthetyperesistanttothe

actionofnatural gas must beusedon all male pipethread.Apply compound
ortapetoatleastthefirstthreethreadswhenmakingtheconnection.
Removeplasticcapfromregulatorinstalledongrill.
Attachstainlesssteelflexline3/8”flare-femaleendtotheregulator.
Attachedtheotherendofflexlinetoshut-offvalvethruanipple.
Attachashut-offvalvetogassupplypipe.
PERFORM GAS LEAK CHECK-SEE PAGE 2
PROPANE GAS CONNECTIONS
TheLPgaspressureregulatorandhoseassemblysuppliedwiththisunit
mustbeusedwithoutalteration.Ifthisassemblyneedstobereplaced,use
onlythetype1specifiedinthepartslistsuppliedwiththisunit.
Usea LP tankwithatype1 cylinder valve.Makesurethetank is firmly
securedinanuprightposition.
Turntheblack coupling nut ofthehose and regulator assemblyin a
clockwisedirection.Makesureitiscompletelythreadedontothecylinder
valvebeforeturninggassupplyon.
PERFORM GAS LEAK CHECK—SEE PAGE 2
4
OUTDOORS NATURAL GAS BBQ INSTALLATION SPECIFICATIONS
NOTE:
Ventsmustbeprovidedforcombustionaironbothsidesofbuilt-incabinet.
Whenchoosing a locationforyourgasgrillkeep in mindthatitshouldneverbe located underany
overheadcombustibleconstruction.
Thesidesand back of thegrillshould not be anycloser than21 inches to combustible construction.
DO NOT storeemptyorfullsparetanksunderornearthisoranyotherappliance.

MODEL A
3 BURNER 23”
4 BURNER 30 ½”
5 BURNER 38 ”
5
OUTDOORS PROPANE GAS BBQ INSTALLATION SPECIFICATIONS
NOTE:
Ventsmustbeprovidedforcombustionaironbothsidesofbuilt-incabinet.
Whenchoosing a locationforyourgasgrillkeep in mindthatitshouldneverbelocated underany
overheadcombustibleconstruction.
Thesidesand back of thegrillshould not be anycloser than21 inches to combustible construction.
DO NOT storeemptyorfullsparetanksunderornearthisoranyotherappliance.

MODEL A
3 BURNER 23”
4 BURNER 30 ½”
5 BURNER 38”
6
INSPECTING ICLEANING BURNERS AND GAS VALVE ORIFICES
Byfollowingthesecleaningproceduresonatimelybasis,yourgrillwillbekeptcleanandworkingproperlywithminimumeffort.
BURNER CLEANING
1.Removeburnerfromthegrillbowl(Seedrawingonright).Bendastiff
wire(alight-weightcoathangerworkswell)into a small hook asshown
below.Runthehookthrougheachburnertubeandburnerseveraltimes.
2.Useanarrow bottlebrush with aflexible handle. Run thehook through
eachburnertubeandburnerseveraltimes.

3.Wirebrushentireoutsidesurfaceofburnertoremoveloosecorrosion.
4.Cleananycloggedholewithastiffwire(suchasanopenpaperclip).
5.Inspecttheburnerassemblyforanyopeningcausedbycorrection.
6.Replaceburnerand put cotter pinbackto hole of thecastpeg beneath
theburner.
7.Checktheburnerforproperlocationafterreplacing.To assure the
valve orifices are inside of the burner tubes. See right drawing. If
the valve orifices do not fit inside the burner tubes, lighting the
burners may cause explosion and/or fire.
IGNITOR IELECTRODE CHECK
Withallcontrolknobs set to OFF”, check eachigniterindividuallyfor presence of spark at electrode.Inturn,push each control
knobinfullyandturnslowlyabouta1/4turntotheleft(counter-clockwise)until a click is heard;thetrigger hitting the strike
blockshouldproduceabluesparkattheelectrodetip.Returncontrolknobto“OFF”beforecheckingnextigniter.
BURNER OPERATION CHECK
1.WithBBQGrillcontrolknobsin“OFF”position,turnontheGassupply.
2.Lightanyburnerbypushingitscontrolknobinfullyandslowly(3to4seconds)turningitabout1/4turntotheleft(counter-
clockwise)untilaclickisheard.The3to4seconddurationshouldprovideenoughgastolighttheburner.Iftheburnerdoes
notlight,immediatelyreturnthecontrolknobto“OFF”,waitseveralminutesforthegastodisperse,andrepeattheprocess.
Afterburnerlightssuccessfully,turncontrolknobto“OFF”.
NOTE: Uponfirstassemblythe gas lines andburnerswill be full ofair. Inorder forthe burners to lightproperly the lines mustfill
withgas.Itmayrequireseveralattemptsatlightingtheburnersbeforeyouaresuccessful.
3.Repeatprocessforeachcontrolknob/igniter,inturn,ensuringthatotherknobsarein“OFF”position as you perform each
check.
4.Ifanyburnersfailtolightafterseveralattempts,discontinuegassupplyatsourceandre-inspectfor obstructions to gas flow
andorifices.
.
7
COOKING COMPONENT INSTALLATION

IMPORTANT: Beforefirstusewashflametamers, cookinggrids,andwarmingrack withwarm,soapywater.Rinseand dry
thoroughly.Seasonmetalsurfaces with cooking oil occasionally.(Aftercookingis completed, turn grill tohighsettingfor NO
MORETHANfiveminutestoburnoffexcessgreaseorfoodresidue)
CAUTION: DO NOT LEAVE GRILL UNATTENDED.
1. Placestainlesssteelheatshields on lowest ledgeunder/between burners in grill bowl.(Seeillustrateddrawing onPAGE
15)
2. Placestainlesssteelflametamersonlowerledgeaboveburnersingrillbowl.
2. Placecookinggridsingrillbowlonledgeaboveflametamers.
NOWYOURGASGRILLISREADYTOUSE.Beforefirstuseandatthebeginningofeachbarbecueseason:
1. PleasereadSafety,LightingandOperatingInstructionscarefully.
2. Checkgasvalveorifices,burnertubesandburnerportsforanyobstructions
3. PERFORMGASLEAKCHECK-SEEPAGE 2.

8
LIGHTING & OPERATING INSTRUCTIONS
LIGHTING PROCEDURES
Lighting Main Burner(s):
1. Becomefamiliarwithsafetyguidelinesatfrontofmanual.DO NOT SMOKE WHILE LIGHTING GRILL OR
CHECKING GAS SUPPLY CONNECTIONSI
2. IfyourgrillfuelsourceisaLPgascylinder,checktoseethatcylinderisfilled.
3. Checktheendofeachburnertubeisproperlylocatedovereachvalveorifice.
4. Makesureallgasconnectionsaresecurelytightened.TEST FOR LEAKS WITH A SOAP SOLUTION, NEVER WITH A
FLAME.(GasLeakCheckinstructionsareonpage2).
5. Alwaysopenlidbeforelighting.
6. SetALLBBQGrillcontrolknobstoOFF”andopengassupply,LPcylinderorNaturalGasValve.
7. Igniteonlytheburnersyouintendtouse,usingthesamemethodforeach:Pushincontrolknobfullyandrotate
slowly(3to4seconds)about1/4 turntotheleft(counterclockwise)untilaclickisheard.The3to4second
durationshouldprovideenoughgastolighttheburner.Iftheburnerdoesnotlight,immediatelyreturnthecontrol
knobto‘OFF’,waitseveralminutesforthegastodisperse,andrepeattheprocess.Afterburnerignites,repeat
procedurewithanyotherburnerneeded.
8. Adjustcontrolknob(s)todesiredcookingtemperature.
NOTE: Ifforsomereason,ignitersfailtoproduceasparkattheelectrodetip,burnerscanbelitwithamatch.
NOTE: To light gas grill with a match, follow steps 1 through 6 above. Remove cooking grid and flame tamer from burner
you wish to light. Insert lighted fireplace-type match or long-necked butane lighter placing flame near to burner ports. Press in
control knob and rotate left to “HI” setting to release gas. Burner should light immediately. If more than one burner is needed,
repeat procedure with each burner. Replace flame tamer and cooking grid. Turn off burners not needed, and adjust other
burnerstodesiredcookingtemperature.
Lighting Rotisserie Burner (if equipped):
Therear infrared rotisserie burnerallows for slowrotisserie cooking of meatsand poultry. Infrared burnersradiate heat ontothe
outersurfaceof the food. Thisallowscooking without the greasedrippingsburning onthe flame tamers.
To light Rotisserie Burner,
1. Alwaysopenlidbeforelighting.
2. SetALLBBQGrillcontrolknobstoOFF”andopengassupply,LPcylinderorNaturalGasValve.
3. The Control knob is located at the middle of the Control Panel.Pushincontrolknobfullyandrotateslowly(3to4seconds)
about 1/4 turnto the left (counter clockwise) until a clickis heard. The 3 to 4 second durationshould provide enough gas to
light the burner. If the burner does not light, immediately return the control knob to ‘OFF’, wait several minutes for any
accumulatedgastoclearoutofthegrill.Keeplidclosedandoperateburneratthe“ON”positionwhenroistering.
WARNING: Never operate Rotisserie Burner with main (other) burner(s) ON
Warming Rack must be removed when Rotisserie Burner is ON

Do not attempt to regulate the rotisserie burner by using the control knob. This control has a fixed setting and is
not adjustable.
NOTE: Initially, the Ceramic Panel will have a blue flame that, after some time, will change to an orange flame and the
CeramicPanelwillglowanorangecolor.Thismaynotbeevidentinbrightdaylight.
To light Rotisserie Burner with a match,Followsteps1through2above.Insertlightedfireplace-typematchorlong-necked
butane lighter placing flame near totheCeramicPanel.Pressincontrolknobandrotateleft(counterclockwise)to“HI”or“ON”
settingtoreleasegas.Burnershouldlightimmediately.
9
LIGHTING & OPERATING INSTRUCTIONS
OPERATING PROCEDURE
Burn-off: Beforecookingon your gas grillforthe first time, burnthe grill to getridit of any odorsorforeign matter by ignitingthe
burners, closing the lid, and operating at “HI” setting for about five minutes. You may then either set the controls to “OFF” or
cookonyourgrillimmediatelybyturningthecontrolknobstoalowersetting.
CAUTION: DONOT LEAVE GRILL UNATTENDED.
Preheating: It is necessary to preheat the grill for a short time before cooking certain foods, depending on the typeof food and
the cooking temperature. Food that requires a high cooking temperature needs preheat for five minutes; food that requires a
lower cooking temperature needs only a period of two to three minutes. There is no need to preheat for casseroles or other
foodsthatrequireslowcooking.
COOKING TEMPERATURES
HIGH Setting -Use this setting only for fast warm-up, for searing steaks and chops, and for burning food residue from the
cookinggridsafterthecookoutisover.
MEDIUM SETTING-Usethis setting for most grilling, roasting or baking, and for cooking hamburgers and vegetables.
LOW SETTING-Usethis setting for all smoke cooking, rotisserie cooking, and when cooking very lean cuts such as fish.
Thesetemperaturesvarywiththeoutsidetemperatureandtheamountofwind.
Cooking With Indirect Heat: You can cook poultry and large cuts of meat
slowly to perfection on one side of the grill by indirect heat from the next burner.
The heat from the lighted burner circulates gently throughout the grill, cooking
the meat or poultry without any direct flame touching it. This method greatly
reduces flare-ups when cooking extra fatty cuts, because there is no direct
flame to ignite the fats and juices that drip down during cooking. Place a drip
pan slightly smaller than the cut of meat on the cooking grids or flame tamer
surface under the meat being cooked. This will allow you to catch meat juices
formakinggravy.
Flare-Ups: The fats and juices that drip from the meat cause flare-ups. Since flare-ups impart the distinctive taste
and color for food cooked over an open flame, they should be expected and encouraged within reason.

Nevertheless, uncontrolled flaring can result in a ruined meal. To control excessive flare-ups caused by too high a
heatsetting,turntheheatcontrolknobtoalowersetting.
CAUTION: If burners go out during operation, close gas supply at source, and turn all gas valves off. Open lid and wait five
minutesbeforeattemptingtore-light(thisallowsaccumulatedgasfumestoclear).
CAUTION: Shouldagreasefireoccur,closegassupplyatsource,turnoffallburnersandleavelidcloseduntilfireisout.
CAUTION: Donotattempttodisconnectanygasfittingwhileyourbarbecueisinoperation.
10
LIGHTING & OPERATING INSTRUCTIONS
ROTISSERIE COOKING
Rotisserie is mostly used to cook large pieces of meat and poultry to assure slow, even cooking. The constant turning provides
a self-basting action, making food cooked on a rotisserie exceptionallymoistandjuicy.Rotisseriecookinggenerallyrequires1
½
to 4½ hrs to cook depending on the size and type of meat being cooked. You can have rotisserie cooking with indirect heat as
shownorwithinfraredrotisserieburner.
Forsuccessfulroistering,themeatshouldbecenteredandbalancedasevenly
aspossibleonthespitrodtoavoidoverworkingtherotisseriemotor.(seerotisserie
kitassemblyshownbelow)
Sinceindirectheat is often used incookingon a rotisserie, afoilor aluminum
drippanisadvisabletopreventexcessiveflare-ups.Generally,thecooking
grillsareremovedtoallowfortheswingoftherotisserie.Abastingpanis
placedundertherotisserieareaontopoftheflametamer(s)tocatchthedrippings.
WARNING: Never operate Rotisserie Burner with main (other) burner(s) “ON”.
Warming Rack must be removed when Rotisserie Burner is ON

11
CLEANING & MAINTENANCE
CLEANING THE COOKING GRIDS
Aftercooking,turncontrolknobsto“OFF”andletgrillcoolbeforeattemptingtocleanyourcookinggrids.Before first use and
periodicallyitissuggestedthat you wash the cookinggridsinamild soap and warm watersolution.Youcanuse a washcloth
oravegetablebrushtocleanyourcookinggrids.Take care not to chiptheporcelain coating.
CLEANING THE FLAME TAMER
Washingtheflametamerafter every use is notnecessarybutperiodicallyit is suggested you washthetamerina soap and
warmwater solution. Use awire brush toremove stubbornburned on cooking residue. Dry the flame tamer thoroughly before
youreinstallitinthecookingbowl.
CLEANING THE BURNERS.
IMPORTANT:Gascontrolknobs should be in the‘OFF”position,and fuel line should bedisconnectedfromgas valve
manifold.ToreducethechanceofFLASHBACK,theprocedurebelowshouldbefollowedatleastonceamonthorwhenyour
grillhasnotbeenusedforanextendedperiodoftime.

1. Removeburnersfromgrillbycarefullyliftingeachburnerupandawayfromgasvalveorifice.
2. Wirebrushentireoutersurfaceofburnertoremovefoodresidueanddirt.Cleananycloggedportswithastiffwiresuchas
anopenpaperclip.
3. Inspecttheburnerfordamage(cracksorholes)andifsuchdamageisfound,orderandinstallanewburner.
4. Afterinstallation,checkto insure that gas valveorificesarecorrectly placed inside ends ofburnertubes.Also check position
ofsparkelectrode.
CLEANING THE GREASE TRAY
Thegreasetrayshouldbeemptiedandwipeddownperiodicallyandwashedinamilddetergentandwarmwatersolution.
ANNUAL CLEANING OF GRILL HOUSING
Burn-offthegrillafterevery cookout will keep itreadyforinstantuse, however, once a year youshouldgivetheentire grill a
thoroughcleaningtokeepitintopoperatingcondition.
1. Shutoffgassupplyatsourceanddisconnectsfuellinefromgasvalvemanifold.Protectfuellinefitting.
2. Removeandclean(asexplainedbefore)thecookinggrids,flametamersandburners.
3. Removewarmingrackandwashwithmilddetergentandwarmwater.
4. Coverthegasvalveorificeswithapieceofaluminumfoil.
5. Brushtheinsideandbottomofthegrillwithastiffwirebrush,andwashdownwithamildsoapandwarmwatersolution.
Rinsethoroughlyandletdry.
6. Removealuminumfoilfromorificesandcheckorificesforobstruction.
7. Checkelectrodeasinstructedonpage7.
8. Replaceflametamers,cookinggrids,andwarmingrack.
9.Reconnecttogassourceandobserveburnerflameforcorrectoperation.
IMPORTANT:YoushouldNOTlinethebottomofthegrillhousingwithaluminumfoil,sandoranyothergreaseabsorbent
substance.Greasewillnotbeabletodripdownintogreasecollectorandagreasefirecouldoccur.
12
TROUBLESHOOTING
If grill fails to operate properly
1.Turnoffgasatsource,turncontrolknobsto“OFF”,andwaitfiveminutesbeforetryingagain
2. Checkgassupply/connections.
3. Repeat lighting procedure and, if grill still fails to operate properly, TURN “OFF” GAS AT SOURCE, TURN CONTROL
KNOBS TO “OFF”,waitforgrilltocool,andcheckthefollowing:
a. Misalignment of burner tube(s) over orifice(s)
CORRECTION: Repositionburnertubetoproperlyseatoverorifice.
b. Obstruction in gas line

CORRECTION: Remove fuel line from grill. DO NOT SMOKEI Open gas supply for one second to blow any obstruction
from fuelline.Closeoffgassupplyatsourceandreconnectfuellinetogrill.
c. Plugged orifice
CORRECTION: Remove cooking grids, flame tamers, grease draining tray. Remove burners from
bottom of grill bowl by pulling cotter pin from beneath burner peg using a screwdriver or needle nose
pliers. Carefully lift each burner up and away from gas valve orifice. Remove the orifice from each
burner up and away from gas valve and gently clear any obstruction with a fine wire. Re-install each
orifice, reinstall burners over orifices and seat each burner peg into mounting bracket at bottom of
grill bowl. Replace cotter pins. Replace cooking components and grease collectors. If an obstruction is suspected ingas
valve(s)orgasvalvebracket,pleasecontactyourgasgrilldealerorgasapplianceservicepersonforassistance.
d. Misalignment of igniter on burner
CORRECTION: Check for proper position of electrode tip. The tip of the electrode should be pointing forward toward the
front and free from grease for spark discharging. The ignition wire should be connected to the valve ignition and electrode
firmly. Replace the ignition wire if the wire were broken or cracked. With gas supply closed and all control knobs set to
“OFF”,check each positive igniterindividually for presence ofspark at electrode. Inturn, push eachcontrol knob in fullyand
rotate about 1/4 turn to the left (counter-clockwise) until click is heard; the trigger hitting the strike block should produce a
bluesparkattheelectrodetip.Returncontrolknobto“OFF”beforecheckingnextigniter.Ifre-ignitionisnecessary.
While the gas grill is still hot, you must wait for a minimum of five minutes before commencing to re-ignite (this allows
accumulated gas fumes to clear). If all checks/corrections have been made and gas grill still fails to operate properly, consult
yourgrilldealerorgasapplianceserviceperson.
YELLOW FLAME
Once the entire burner is operating, check the flame color to be sure it is mostly blue (some yellow color will be present
because of impurities in the fuel). If the flame is golden or yellow in color the reason could be seasoning salts, oil film, or other
foreignmatteronburner.
CORRECTION: Eitherwashburnerwithmilddetergent,oroperateburnerat“HI’settingwithlidclosedforabout10minutes.
FLASH BACK:
When fire occurs in and around the burner tubes, immediately turn off gas at its source and turn the control knob(s) to OFF”.
Waituntilthegrillhascooled,thencleantheburnertubesandburnerportsasdescribedonpage7.
13
PARTS LIST
MODEL 0-4078 4 Burner Powder Coated, Built-In, L.P. (Propane)
MODEL 0-4079 4 Burner Powder Coated, Built-In, Natural Gas
MODEL 40628 4 Burner Stainless Steel, Rotisserie, Built-In, L.P. (Propane)
MODEL 40629 4 Burner Stainless Steel, Rotisserie, Built-In, Natural Gas

REF # DESCRIPTION QTY
1. Lid -Front 1
2. Lid -Rear 1
3. Bowl Assembly 1
4. Control Panel 1
5. Grease Tray 1
6. Grease Tray Handle 1
7. Heat Shield 3
8. Burner 4
9. Flame Tamer 4
10. Cooking Grid 4
11. Warming Rack 1
12. Lid Handle 1
13. Warming Rack Support 2
14. Flame Tamer Support 14
15. Bezel 4
16. Control Knob 4
17. Temperature Gauge 1
18. Gas Valve With Ignition 4
19. Regulator (Natural Gas Model Only) 1
19A Regulator (LP Model Only) 1
20. Manifold 1
21. Hardware Package 1
HOW TO ORDER REPLACEMENT PARTS
Pleaserefertothepartslistonthispage.
Tomakesureyouobtainthecorrectreplacementpartsforyour gas grill, thefollowing information is requiredto assure
gettingthecorrectpart.
1. Gas grill model number (see data sticker on grill) and type of gas hook up.
2. Reference number of replacement part needed.
3. Description of replacement part needed
4. Quantity of parts needed.
IMPORTANT:Useonly factory authorized parts. Theuseof any part that isnotfactory authorizedcan be dangerous.
Thiswillalsovoidyourwarranty.
IMPORTANT:Keepthisassemblyandoperatinginstructionmanualforreferral, andfor replacementparts ordering.
CAUTION: Gasvalvesarepresetatthefactory.Ifyouwishtoconvertatsomelaterdate,besuretocontactyourgas
supplierorgrill,dealerbeforemakingtheconversion.
CAUTION: Adifferentgasvalvemustbeinstalledwhen converting from one typeofgas to another. You willalsoneed a
dataplateindicatingwhattypeofgasthegrilluses.
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ILLUSTRATED PARTS LIST
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BY BULL MANUFACTURING
Ontario, California 91762
LIMITED WARRANTY
Bull Outdoor Products, Inc. warrants to the original purchaser at the original site of delivery with proof of
purchase of each Outdoor Gas Grill that when subject to normal residential use, it is free from defects in
workmanship and materials for the periods specified below. This warranty excludes grills used in rental or
commercial applications. It does not apply to rust, corrosion, oxidation or discoloration, which may occur due
to moisture or overheating, unless the affected component becomes inoperable. It does not cover labor or
labor related charges. There will be a shipping and handling charge for the delivery of the warranty part(s).
Component Warranty Period
Cast Iron Burner ………………………………………………… ……... 3 Years
Cast Brass Burner …………………………………………………...….. 5 Years
Stainless Steel Flame Tamer ……………………………………………. 3 Years
Porcelain Cast Iron Cooking Grids ……………………………………... 3 Years
Stainless Steel Cooking Grids …………………………………………... 5 Years
Gas Valves ……………………………………………………………… .1 Year
Painted Frame, Housing, Cart, Control Panel, Igniter system and others .. 1 Year
Stainless Steel Frame, Housing …………………………………………… 5 Years
Our obligation under this warranty is limited to repair or replacement, at our option, of the product during the
warranty period. The extent of any liability of Bull Outdoor Products, Inc., under this warranty is limited to
repair or replacement. This warranty does not cover normal wear of parts, damage resulting from any of the
following: negligent use or misuse of the product, use on improper fuel/gas supply, use contrary to operating
instructions, or alteration by any person other than our factory service center The warranty period is not
extended by such repair or replacement.
Warranty claim procedure:If you require service or parts for your grill, please contact our Warranty Service
Center for factory direct assistance. Our hours of operation are 8AM to 4 PM PST. Our phone number is
[phone] and our FAX number is [phone] or email to[email protected]. Please direct all
correspondence to: Bull Outdoor Products, Inc., Ontario, CA 91726 ATTN: Warranty Service Center
Product repair as provided under this warranty is your exclusive remedy. Bull Outdoor Products, Inc. shall
not be liable for any incidental or consequential damages for breach of any express or implied warranty on its
products. Except to the extent prohibited by applicable law, any implied warranty or merchantability or fitness
for a particular purpose on this product to the duration of the above warranty. Some states do not allow the
exclusion or limitation of incidental or consequential damages, or allow limitations on how long an implied
warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific
legal rights, and you may have other rights, which vary from state to state.
Model Number _______________________________ Serial Number
_____________________________
Date of Purchased _______________________________________________________________________ Purchased From
_____________________________________________________________________

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