Bullet Barbecue 0-4078 Quick reference guide

BY BULL MANUFACTURING
Ontario, California 91762
_____________________________________________________________________________________________________
____
ASSEMBLY & OPERATING INSTRUCTIONS
MODEL 0-4078
4 Burner Powder Coated, Built-In, L.P. (Propane)
MODEL 0-4079
4 Burner Powder Coated, Built-In, Natural Gas
MODEL 40628
4 Burner Stainless Steel, Rotisserie, Built-In, L.P. (Propane)
MODEL 40629
4 Burner Stainless Steel, Rotisserie, Built-In, Natural Gas
TABLE OF CONTENTS PAGE
SAFETYINSTRUCTIONS………………………………………………………………………………..……………… 2
INSTALLATIONINSTRUCTIONS………………………………………………………………………….………..….. 4
LIGHTING&OPERATINGINSTRUCTIONS……………………………………………………………………....…… 9
CLEANING&MAINTENANCE…………………………...………………………………………………………..….…. 12
TROUBLESHOOTING…………………………………………………………………………………………………….. 13
PARTSLIST……………………………………………..………………………………………………………….……… 14
WARRANTY.……………………………………………..…………………………………………………………..……... 16
READ THE FOLLOWING INSTRUCTIONS CAREFULLY AND BE SURE YOUR GRILL IS PROPERLY INSTALLED,
ASSEMBLED AND CARED FOR. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN SERIOUS BODILY
INJURY AND/OR PROPERTY DAMAGE. IF YOU HAVE QUESTIONS CONCERNING ASSEMBLY OR OPERATION,
CONSULT YOUR DEALER, GAS APPLIANCE SERVICE REPRESENTATIVE OR YOUR GAS COMPANY
NOTE TO INSTALLER:
LEAVE THESE INSTRUCTIONS WITH THE CONSUMER AFTER INSTALLATION.
NOTE TO THE CONSUMER
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

THIS OUTDOOR COOKING GAS APPLIANCE IS NOT INTENDED TO BE INSTALLED IN OR ON RECREATIONAL
VEHICLES AND/OR BOATS.
1 Revision 03/01
SAFETY INSTRUCTIONS
Read carefully before assembling and operating your gas grill
Thisgasgrillmustbe installed in accordance with localcodesor,ifin an area without local codes,withthelatestedition of the
NationalFuelGasCodeANSIZ223.1.InCanada,installationmustconformtothestandardCAN/CGA1-b149.1 and/or .2
(InstallationCodeforGasBurningAppliancesandEquipment)andanylocalcodes.
WARNING:Fuelsusedingasoroil-firedappliancesand the products ofcombustionof such fuels, containchemicalsknown to
theStateofCaliforniatocause cancer, birth defects and/orreproductiveharm. This warning is issuedpursuantto California
Health&SafetyCodeSec.25249.6.
THE LOCATION FOR YOUR GRILL
DO NOT use your gas grill in garages, porches, breezeways,shedsorotherenclosedareas.Your gas grillis to beused
OUTDOORS ONLY,withatleast21”fromthebackandsideofanycombustiblesurface.Thegrillshouldnotbeplacedunderor
ontopofanysurfacethatwillburn.Donotobstructtheflowofcombustionandventilationairaroundthegrillhousing.
PROTECT CHILDREN: keepthemawayfrom grillduringuse and until grillhascooledafter you are finished.Donot allow
childrentooperategrill.
FOR YOUR SAFETY...
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
DO NOT store empty or full spare gas cylinders under or near this or any other appliance
Keep the fuel hose any electrical cord away from hot surfaces. Protect fuel hose from dripping grease. Avoid
unnecessary twisting of hose. Visually inspect hose prior to each use for cuts,cracks excessive wear or other
damage. Replace hose, if necessary.
NEVER test for gas leaks with a lighted match or open flame.
NEVER light grill with lid closed or before checkingto insure burner tubes are fully seated aver gas valve orifices.
NEVER lean over cooking surface while lighting grill. Use barbecue tools with wood handles and good quality
insulated oven mitts when operating grill.
IF YOU SMELL GAS...
1. Shutoff gas tothe appliance at its source.
2. Extinguish any open flame.
3. Open grill lid to release any accumulation of fumes.
4. If gas odor persists,immediately contact your gas supplier.
CHECKING FOR GAS LEAKS

NEVER TEST FOR GAS LEAKS WITH A FLAME...priortofirstuseandatthebeginningofeachnewseason(or,ifusingLP,
whenevergascylinderischanged),itisamustthatyoucheckforgasleaks.Followthesesteps:
1. Makeasoapsolutionbymixingonepartliquiddetergentandonepartwater.
Turnoffheatcontrolvalve(s),andthenturnongasatsource.
3. Applythesoapsolutiontoallgasconnections:bubbleswillappearinthesoapsolutionifconnectionsarenotproperlysealed.
Tightenorrepairasnecessary.
4. Ifyouhaveagasleakthatyoucannot repair, turn off thegasatthe source, disconnect fuel linefromgrilland immediately call
yourgrilldealerandgassupplierforprofessionalassistance.
2
NATURAL GAS SAFETY
YourNaturalGasgrillisdesignedtooperateonnaturalgasONLY,at a pressure of4”water column (W.C.) regulatedatthe natural
gasregulatorattachedatthebackofthegrill.Checkwithyourgasutilityforlocalgaspressureandwithyourlocalmunicipalityfor
buildingcoderequirements.
Checkwithyourgasutilityorwith local building codes forinstructionstoinstall gas supply line, orcallalicensed and
knowledgeableinstaller.
ItisrecommendedthatanON-OFF”shutoffvalvebeinstalledatthegassupplysource:
-Outdoorsaftergaslinepipingexitsoutsidewallandbeforequick-disconnectorbeforegaslinepipingentersground.
-Indoorsinthebranchfuellineinanaccessiblelocationnearthesupplyline.
Pipesealingcompoundorpipethreadtapeofthetyperesistanttotheactionofnaturalgasmustbeusedonallmalepipethread.
Applycompoundortapetoatleastthefirstthreethreadswhenmakingtheconnection.
Disconnectyourgasgrillfromfuelsourcewhenthegassupplyisbeingtestedathighpressures.Thisapplianceanditsindividual
shutoffvalvemustbe disconnected from the gas supplypipingsystemduring any pressure testing ofthatsystemat pressures in
excessof1/2psig(3.5kPa).
Turnoffyourgasgrillwhenthegassupplyisbeingtestedatlowpressures.Thisappliancemustbeisolatedfromthegassupply
pipingsystembyclosingitsindividualvalve.
WARNING:Gasvalvesarepreset at the factory to operateonLPornaturalgas. If you wish to convert,besuretocontact your grill
dealerFIRST! PROPANE GAS SAFETY
YourPropanegasgrill is designed to operate onpropanegasONLY, at a pressure regulated at11”watercolumn (W.C.) when
equippedwiththecorrect propane orifices on the valvesandapropane regulator on the supplylineregulatedat the residential
meter.
Yourpropanegasgrillis designed to be usedwithastandard20 lbs gas cylinder andmustbeconstructedand marked in
accordancewithspecificationsoftheUSDepartmentofTransportationforPropanegascylinders.
Alwayskeepcylindersecurelyfastenedinanuprightposition.
Neverconnectanunregulatedpropanegascylindertothegrill.
DonotsubjectPropanecylinderstoexcessiveheat.
CAUTION: NeverstoreaPropanegascylinderinsideabuildingorinthevicinityofanygas-burningappliance.

WARNING:Gasvalvesarepreset at the factory to operateonLPornaturalgas. If you wish to convert,besuretocontact your grill
dealerFIRST!
SAFETY ! BEWARE OF SPIDERS
CAUTION: BURNER TUBES MUST BE INSPECTED AND CLEANED BEFORE FIRST USE.
Spidersandsmallinsectsoccasionallyspinwebsormakenestsintheburnertubesduringwarehousingandtransit.Thesewebs
can leadtoagasflowobstruction,whichcouldresultinafireinandaroundtheburnertubes.Thistypeoffireisknownas
“FLASH-BACK”andcancause serious damage to yourgrillandcreate an unsafe operating conditionfortheuser. Although an
obstructedburnertubeis not the only cause of“FLASHBACK’it is the most common cause,andfrequentinspection and cleaning
oftheburnertubesisnecessary.
3
INSTALLATION INSTRUCTIONS
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING YOUR GAS GRILL
YourBuilt-inGasGrill comes to youfullyassembled. We strongly recommendprofessionalinstallation andhookup of the Gas
BBQgrill.Theseinstructions will provide you withthemeasurements necessary for you oryourbuilder toconstructamasonry
structuretohouseyouroutdoorgasgrill.
NOTE TO INSTALLER: Leavetheseinstructionswiththeconsumerforfuturereference. Your grillmust be installed in
accordancewithalllocalbuildingcodes.
SPECIFICATIONS FOR BARBECUE STRUCTURE
1. Masonryofyourchoicecanbeusedforcabinetconstructionforthebuilt-ingas grill. It must benon-combustible material.
Keep in mind when choosinga location for yourgrillthat it should NOTbelocated under any overheadcombustible
construction.Upperandgroundlevelventsmustbeprovidedforcombustionaironbothsidesofbuilt-in cabinet. Vents on
BBQbowlmustremainunobstructedtoallowforcombustionair.
2. TheBBQGrillrequiresawallopeningofthefollowingdimensions:See PAGE 5 & 6 for different models
3. Placegasgrillassemblyintowallopeningasshowninillustrationonpages5and6.BBQrestsonsideandbackedgesof
BBQbowl.
4. For Propane Gas LP TANK STORAGE AREA MUST BE ISOLATED FROMGRILL AND VENTED.
5. Donotuseanycombustiblematerialsforthisconstruction.Minimumhorizontalclearancetoadjacentcombustiblesurface
fromsideandbackofthegrillmustbe21inches.
CONNECTING TO GAS SOURCE
Refertothefollowing instructions and illustrationsfortypicalgas supply connections. Westronglysuggestprofessional installation
andhook-upoftheGasBBQ.
IMPORTANT:Beforeconnectinggrilltogassource,makesureBBQGrillcontrolknobsarein“OFF”position.
NATURAL GAS CONNECTIONS
Pipesealingcompoundorpipethreadtapeofthetyperesistanttothe

actionofnatural gas must beusedon all male pipethread.Apply compound
ortapetoatleastthefirstthreethreadswhenmakingtheconnection.
Removeplasticcapfromregulatorinstalledongrill.
Attachstainlesssteelflexline3/8”flare-femaleendtotheregulator.
Attachedtheotherendofflexlinetoshut-offvalvethruanipple.
Attachashut-offvalvetogassupplypipe.
PERFORM GAS LEAK CHECK-SEE PAGE 2
PROPANE GAS CONNECTIONS
TheLPgaspressureregulatorandhoseassemblysuppliedwiththisunit
mustbeusedwithoutalteration.Ifthisassemblyneedstobereplaced,use
onlythetype1specifiedinthepartslistsuppliedwiththisunit.
Usea LP tankwithatype1 cylinder valve.Makesurethetank is firmly
securedinanuprightposition.
Turntheblack coupling nut ofthehose and regulator assemblyin a
clockwisedirection.Makesureitiscompletelythreadedontothecylinder
valvebeforeturninggassupplyon.
PERFORM GAS LEAK CHECK—SEE PAGE 2
4
OUTDOORS NATURAL GAS BBQ INSTALLATION SPECIFICATIONS
NOTE:
Ventsmustbeprovidedforcombustionaironbothsidesofbuilt-incabinet.
Whenchoosing a locationforyourgasgrillkeep in mindthatitshouldneverbe located underany
overheadcombustibleconstruction.
Thesidesand back of thegrillshould not be anycloser than21 inches to combustible construction.
DO NOT storeemptyorfullsparetanksunderornearthisoranyotherappliance.

MODEL A
3 BURNER 23”
4 BURNER 30 ½”
5 BURNER 38 ”
5
OUTDOORS PROPANE GAS BBQ INSTALLATION SPECIFICATIONS
NOTE:
Ventsmustbeprovidedforcombustionaironbothsidesofbuilt-incabinet.
Whenchoosing a locationforyourgasgrillkeep in mindthatitshouldneverbelocated underany
overheadcombustibleconstruction.
Thesidesand back of thegrillshould not be anycloser than21 inches to combustible construction.
DO NOT storeemptyorfullsparetanksunderornearthisoranyotherappliance.

MODEL A
3 BURNER 23”
4 BURNER 30 ½”
5 BURNER 38”
6
INSPECTING ICLEANING BURNERS AND GAS VALVE ORIFICES
Byfollowingthesecleaningproceduresonatimelybasis,yourgrillwillbekeptcleanandworkingproperlywithminimumeffort.
BURNER CLEANING
1.Removeburnerfromthegrillbowl(Seedrawingonright).Bendastiff
wire(alight-weightcoathangerworkswell)into a small hook asshown
below.Runthehookthrougheachburnertubeandburnerseveraltimes.
2.Useanarrow bottlebrush with aflexible handle. Run thehook through
eachburnertubeandburnerseveraltimes.

3.Wirebrushentireoutsidesurfaceofburnertoremoveloosecorrosion.
4.Cleananycloggedholewithastiffwire(suchasanopenpaperclip).
5.Inspecttheburnerassemblyforanyopeningcausedbycorrection.
6.Replaceburnerand put cotter pinbackto hole of thecastpeg beneath
theburner.
7.Checktheburnerforproperlocationafterreplacing.To assure the
valve orifices are inside of the burner tubes. See right drawing. If
the valve orifices do not fit inside the burner tubes, lighting the
burners may cause explosion and/or fire.
IGNITOR IELECTRODE CHECK
Withallcontrolknobs set to OFF”, check eachigniterindividuallyfor presence of spark at electrode.Inturn,push each control
knobinfullyandturnslowlyabouta1/4turntotheleft(counter-clockwise)until a click is heard;thetrigger hitting the strike
blockshouldproduceabluesparkattheelectrodetip.Returncontrolknobto“OFF”beforecheckingnextigniter.
BURNER OPERATION CHECK
1.WithBBQGrillcontrolknobsin“OFF”position,turnontheGassupply.
2.Lightanyburnerbypushingitscontrolknobinfullyandslowly(3to4seconds)turningitabout1/4turntotheleft(counter-
clockwise)untilaclickisheard.The3to4seconddurationshouldprovideenoughgastolighttheburner.Iftheburnerdoes
notlight,immediatelyreturnthecontrolknobto“OFF”,waitseveralminutesforthegastodisperse,andrepeattheprocess.
Afterburnerlightssuccessfully,turncontrolknobto“OFF”.
NOTE: Uponfirstassemblythe gas lines andburnerswill be full ofair. Inorder forthe burners to lightproperly the lines mustfill
withgas.Itmayrequireseveralattemptsatlightingtheburnersbeforeyouaresuccessful.
3.Repeatprocessforeachcontrolknob/igniter,inturn,ensuringthatotherknobsarein“OFF”position as you perform each
check.
4.Ifanyburnersfailtolightafterseveralattempts,discontinuegassupplyatsourceandre-inspectfor obstructions to gas flow
andorifices.
.
7
COOKING COMPONENT INSTALLATION

IMPORTANT: Beforefirstusewashflametamers, cookinggrids,andwarmingrack withwarm,soapywater.Rinseand dry
thoroughly.Seasonmetalsurfaces with cooking oil occasionally.(Aftercookingis completed, turn grill tohighsettingfor NO
MORETHANfiveminutestoburnoffexcessgreaseorfoodresidue)
CAUTION: DO NOT LEAVE GRILL UNATTENDED.
1. Placestainlesssteelheatshields on lowest ledgeunder/between burners in grill bowl.(Seeillustrateddrawing onPAGE
15)
2. Placestainlesssteelflametamersonlowerledgeaboveburnersingrillbowl.
2. Placecookinggridsingrillbowlonledgeaboveflametamers.
NOWYOURGASGRILLISREADYTOUSE.Beforefirstuseandatthebeginningofeachbarbecueseason:
1. PleasereadSafety,LightingandOperatingInstructionscarefully.
2. Checkgasvalveorifices,burnertubesandburnerportsforanyobstructions
3. PERFORMGASLEAKCHECK-SEEPAGE 2.

8
LIGHTING & OPERATING INSTRUCTIONS
LIGHTING PROCEDURES
Lighting Main Burner(s):
1. Becomefamiliarwithsafetyguidelinesatfrontofmanual.DO NOT SMOKE WHILE LIGHTING GRILL OR
CHECKING GAS SUPPLY CONNECTIONSI
2. IfyourgrillfuelsourceisaLPgascylinder,checktoseethatcylinderisfilled.
3. Checktheendofeachburnertubeisproperlylocatedovereachvalveorifice.
4. Makesureallgasconnectionsaresecurelytightened.TEST FOR LEAKS WITH A SOAP SOLUTION, NEVER WITH A
FLAME.(GasLeakCheckinstructionsareonpage2).
5. Alwaysopenlidbeforelighting.
6. SetALLBBQGrillcontrolknobstoOFF”andopengassupply,LPcylinderorNaturalGasValve.
7. Igniteonlytheburnersyouintendtouse,usingthesamemethodforeach:Pushincontrolknobfullyandrotate
slowly(3to4seconds)about1/4 turntotheleft(counterclockwise)untilaclickisheard.The3to4second
durationshouldprovideenoughgastolighttheburner.Iftheburnerdoesnotlight,immediatelyreturnthecontrol
knobto‘OFF’,waitseveralminutesforthegastodisperse,andrepeattheprocess.Afterburnerignites,repeat
procedurewithanyotherburnerneeded.
8. Adjustcontrolknob(s)todesiredcookingtemperature.
NOTE: Ifforsomereason,ignitersfailtoproduceasparkattheelectrodetip,burnerscanbelitwithamatch.
NOTE: To light gas grill with a match, follow steps 1 through 6 above. Remove cooking grid and flame tamer from burner
you wish to light. Insert lighted fireplace-type match or long-necked butane lighter placing flame near to burner ports. Press in
control knob and rotate left to “HI” setting to release gas. Burner should light immediately. If more than one burner is needed,
repeat procedure with each burner. Replace flame tamer and cooking grid. Turn off burners not needed, and adjust other
burnerstodesiredcookingtemperature.
Lighting Rotisserie Burner (if equipped):
Therear infrared rotisserie burnerallows for slowrotisserie cooking of meatsand poultry. Infrared burnersradiate heat ontothe
outersurfaceof the food. Thisallowscooking without the greasedrippingsburning onthe flame tamers.
To light Rotisserie Burner,
1. Alwaysopenlidbeforelighting.
2. SetALLBBQGrillcontrolknobstoOFF”andopengassupply,LPcylinderorNaturalGasValve.
3. The Control knob is located at the middle of the Control Panel.Pushincontrolknobfullyandrotateslowly(3to4seconds)
about 1/4 turnto the left (counter clockwise) until a clickis heard. The 3 to 4 second durationshould provide enough gas to
light the burner. If the burner does not light, immediately return the control knob to ‘OFF’, wait several minutes for any
accumulatedgastoclearoutofthegrill.Keeplidclosedandoperateburneratthe“ON”positionwhenroistering.
WARNING: Never operate Rotisserie Burner with main (other) burner(s) ON
Warming Rack must be removed when Rotisserie Burner is ON