Napoleon Ultra chef UD405RSB User manual

Napoleon Appliance Corp.,
214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: [phone]
Fax: [phone] email: [e-mail] website: www.ultrachefgrills.com
WARNING
Do not try to light this appliance without
reading the “LIGHTING” instrucons secon of
this manual.
Do not store or use gasoline or other am mable
liquids or vapors in the vicinity of this or any
other appliance. An L.P. cylinder not connect ed
for use must not be stored in the vicinity of
this or any other appliance. If the informaon
in these instrucons is not followed exactly, a
re or explosion may result, causing property
damage, personal injury or death.
DANGER
IF YOU SMELL GAS:
• Shut o gas to the appliance.
• Exnguish any open ame.
• Open lid.
• If odor connues, keep away from the
appliance and immediately call your gas
supplier or re department.
UD405RSB
Noce to Installer: Leave these instrucons with the grill owner for future reference.
N415-0233 SEPT 27/10
This gas grill must be used only outdoors in a well-venlated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
XXXXXX000000
MODEL NO.

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ULTRA CHEF® GAS GRILL LIMITED LIFETIME WARRANTY
Napoleon Appliance Corporaon warrants the following materials and workmanship in
your new ULTRA CHEF® gas grill against defects for as long as you own the gas grill. This
covers: aluminum casngs (excluding paint), SOLIDO® side shelves, stainless steel side
shelves, LUXIDIO® side shelf end caps, wheels, knobs, stainless steel burners, stainless
steel lid inserts, and lid handles. Subject to the following condions. During the rst ve
years Napoleon Appliance Corporaon will provide replacement parts at our opon free
of charge. From the sixth year to lifeme Napoleon Appliance Corporaon will provide
replacement parts at 50% of the current retail price.
Components such as stainless steel sear plates, cooking grids, igniters (excluding baeries),
temperature gauges and brass valves are covered and Napoleon Appliance Corporaon will
provide parts free of charge during the rst two years of the limited warranty.
All other components including regulators, casters, warming racks, hoses and connectors,
fasteners and accessories are covered and Napoleon Appliance Corporaon will provide
parts free of charge during the rst year of the limited warranty.
Napoleon Appliance Corporaon shall not be liable for any transportaon charges, labour
costs or export dues.
ULTRA CHEF® gas grills are manufactured under the strict Standard of the world recognized ISO 9001-2008
Quality Assurance Cercate.
ULTRA CHEF® products are designed with superior components and materials, and are assembled by trained
crasmen who take great pride in their work. The burner and valve assembly are leak tested and test-red
at a quality test staon, and thoroughly inspected by a qualied technician before packaging and shipping to
ensure that you, the customer, receive the quality product you expect from Napoleon Appliance Corporaon.
Condions And Limitaons
“Napoleon Appliance Corporaon” warrants its products against manufacturing defects to the original purchaser only, provided that the purchase was made
through an authorized ULTRA CHEF® dealer and is subject to the following condions and limitaons:”
This factory warranty is non-transferable and may not be extended what so ever by any of our representaves.
The gas grill must be installed by a licenced, authorized service technician or contractor. Installaon must be done in accordance with the installaon
instrucons included with the product and all local and naonal building and re codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, grease res, hosle environments, accident, alteraons, abuse or
neglect and parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, painted nishes, corrosion or discolouring by heat, abrasive and chemical cleaners, nor
chipping on porcelain enamel parts, nor any components used in the installaon of the gas grill.
Should deterioraon of parts occur to the degree of non-performance within the duraon of the warranted coverage, a replacement part will be provided.
In the rst year only, this warranty extends to the replacement of warranted parts, which are defecve in material or workmanship provided that the prod uct
has been operated in accordance with the operaon instrucons and under normal condions.
Aer the rst year, with respect to this President’s Limited Lifeme Warranty, Napoleon Appliance Corporaon may, at its discreon, fully discharge all obli gaons
with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defecve part(s).
Napoleon Appliance Corporaon will not be responsible for the installaon, labour or any other costs or expenses related to the re-installaon of a war ranted
part, and such expenses are not covered by this warranty.
Notwithstanding any provision contained in this President’s Limited Lifeme Warranty Napoleon Appliance Corporaon ‘s responsibility under this warranty
is dened as above and it shall not in any event extend to any incidental, consequenal, or indirect damages.
This warranty denes the obligaon and liability of Napoleon Appliance Corporaon with respect to the ULTRA CHEF® gas grill and any other warranes
expressed or implied with respect to this product, its components or accessories are excluded.
Napoleon Appliance Corporaon neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilies with respect to the sale of this
product. Napoleon Appliance Corporaon will not be responsible for: over ring, blow outs caused by environmental condions such as strong winds, or
inadequate venlaon.
Any damages to the gas grill due to weather damage, hail, rough handling, damaging chemicals or cleaners will not be the responsibility of Napoleon Appli ance
Corporaon.
The bill of sale or a copy will be required together with a serial number and a model number when making any warranty claims from Napoleon Appliance
Corporaon.
Napoleon Appliance Corporaon reserves the right to have its representave inspect any product or part prior to honouring any warranty claim.
Napoleon Appliance Corporaon shall not be liable for any transportaon charges, labour costs, or export dues.

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WARNING! Failure to follow these instrucons could result in property damage, personal injury or
death. Read and follow all warnings and instrucons in this manual prior to operang grill.
Safe Operang Pracces
• This gas grill must be assembled exactly according to the instrucons in the manual. If the grill was store
assembled, you must review the assembly instrucons to conrm correct assembly and perform the
required leak tests before operang the grill.
• Read the enre instrucon manual before operang the gas grill.
• This gas grill must be used only outdoors in a well-venlated space and must not be used inside a building,
garage, screened-in porch, gazebo or any other enclosed area.
• This gas grill must not be installed in or on recreaonal vehicles and/or boats.
• Do not locate unit in windy sengs. High winds adversely aect the cooking performance of the gas grill.
• Under no circumstances should this gas grill be modied.
• Do not operate unit under overhead combusble construcon.
• Maintain proper clearance to combusbles 20” (508 mm) to rear of unit, 6” (152 mm) to sides. Addion al
clearance of 24” (610mm) is recommended near vinyl siding or panes of glass.
• Gas must be turned o at the propane cylinder or at the natural gas supply valve when the gas grill is not
in use.
• Do not aempt to use a cylinder that is not equipped with a QCC1 type connecon.
• When the propane cylinder is connected to the appliance, the gas grill and cylinder must be stored out doors
in a well-venlated space.
• When the gas grill is to be stored indoors, the connecon between the propane cylinder and the gas grill
must be disconnected and the cylinder removed and stored outdoors in a well venlated space out of
reach of children. Disconnected cylinders must not be stored in a building, garage or any other enclosed
area. Natural gas units must be disconnected from the supply when being stored indoors.
• Inspect the fuel supply hose before each use. If there is evidence of excessive abrasion or wear or the hose
is cut, it must be replaced prior to using the gas grill with a replacement hose assembly specied by the
grill manufacturer.
• Do not route hose underneath drip pan - proper hose clearance to boom of unit must be maintained.
• Hose must not run behind the front leg. It must run around the front side of leg (if applicable).
• Leak test the unit before inial use, annually, and whenever any gas components are replaced.
• Follow lighng instrucons carefully when operang grill.
• Burner controls must be o when turning supply cylinder valve on.
• The lid is to be closed during the gas grill preheang period on all models except the BISZ300NFT/PFT and
the built-in side burner BISB245.
• The BISZ300NFT/PFT and the built-in side burner BISB245 are supplied with a at cover for storage and
protecon from the elements. Never place this cover on the grill while hot or operang. Allow grill to cool
completely before covering.
• Adults and especially children should be alerted to the hazards of high surface temperatures. Young chil dren
should be supervised near the gas grill.
• Do not leave grill unaended when operang.
• Do not light burners with lid closed.
• Do not operate rear burner with main burners operang.
• Do not move grill when hot or operang.
• Do not use condiment tray to store lighters, matches or any other combusbles.
• Keep any electrical supply cord and fuel supply hose away from any heated surfaces.
• Ensure sear plates are posioned properly according to sear plate installaon instrucons. The holes must
be towards the front of the gas grill (if applicable).
• Clean grease tray and sear plates regularly to avoid build-up, which could lead to grease res.
• Remove warming rack before lighng rear burner. The extreme heat will damage the warming rack.
• Inspect infrared burner venturi tube for spider webs and other obstrucons periodically. Clean the tubes
completely if you nd any such obstrucons.
• Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with heated unit. A large tempera ture
dierenal can cause chipping in the porcelain.
• Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with ceramic burners. A large tem perature
dierenal can cause cracking in the ceramic le.
• Do not use a pressure washer to clean any part of the unit.

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General Informaon
This Gas Barbecue Is Cered Under Canadian And American Naonal Standards, CAN/CGA-1.6b-2002 and
ANSI Z21.58b-2002 respecvely for Outdoor Gas Grills and should be installed to conform with local codes. In
absence of local codes, install to the current CAN/CSA-B149.1 Propane Installaon Code in Canada or to the
Naonal Fuel Gas Code, ANSIZ223.1/NFPA 54 in the United States.
If a rosserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of
local codes, with the current CSA C22.1Canadian Electrical Code in Canada or the Naonal Electrical Code,
ANSI/NFPA 70 in the United States.
California proposion 65: The burning of gas fuel creates by-products, some of which are on the list as
substances known by the State of California to cause cancer or reproducve harm. When cooking with gas,
always ensure adequate venlaon to the unit, to minimize exposure to such substances.
Propane Cylinder Specicaons
WARNING! If these instrucons are not followed exactly, a re causing death or serious injury may
occur.
A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a
cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance
with the specicaons for LP-gas cylinders of the Naonal Standard of Canada, CAN/CSA-b339, Cylinders,
Spheres and Tubes for Transportaon of Dangerous Goods; and Commission, as applicable or the Specica ons
for LP-Gas Cylinders of the U.S. Department of Transportaon (D.O.T.). This appliance has been designed for
use with a 20 lb. (9.1 kg) size propane cylinder only (not supplied).
The propane cylinder must be provided with a cylinder connecon device compable with the connecon
for outdoor cooking appliances. The propane cylinder must be provided with a shut-o valve terminang in
a propane cylinder valve type QCC1, and a safety relief device having direct communicaon with the vapor
space of the cylinder. The cylinder supply system must be arranged for vapor withdrawal and the cylinder
shall include a collar to protect the cylinder valve. The cylinder shall incorporate a listed OPD (overll protec on
device). Do not store a spare LP-gas cylinder under or near this appliance. Never ll the cylinder beyond 80
percent full.
Use only the pressure regulator and hose assembly provided with this barbecue. Replacement pressure
regu lators and hose assem blies must be specied by the manufacturer. Do not store a spare propane cylin der
on the shelf beneath the barbecue.
The regulator supplies a pressure of 11 inches. water column to the gas grill and has a QCC1 type ng.
Cyl inders to be used with this unit must be supplied with a QCC1 cylinder valve. A QCC1 cylinder has a
posive seang connecon, which will not allow gas ow unl a posive seal has been achieved. It is also
equipped with an excess ow device. In order to aain full ow to the grill, the valves must be in the o posi on
when the cylinder valve is turned on.
Gas Hook-Up Instrucons
WARNING! A re will result if the gas supply hose makes contact with the underside of the grill or drip
pan.
Propane Cylinder Installaon: Set cylinder into hole in boom shelf.
Cylinder Connecon: Ensure the gas regulator hose is kink free. Remove the cap or plug from the cylinder fuel
valve. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve. Hand ghten clockwise. Do not use
tools. Leak test all joints prior to using the grill. A leak test must be performed annually and each me a cylinder
is hooked up or if a part of the gas system is replaced.
If this grill is to be connected directly to a house propane gas supply line, follow the instrucons for the natural
gas hook-up. Oponal side burners must also follow the natural gas hook-up instrucons. Note: The propane
tank heat shield is not required when the grill is connected to a xed fuel supply, as its sole funcon is to shield
the propane tank normally used with the grill. Ensure that the supply pressure is 11 inches water column.
Natural Gas Hook-Up: These connecons must be made by a licensed gas er. This natural gas grill is supplied
with a gas supply hose (complete with a quick disconnect) designed for natural gas and cered for outdoor
use. The gas grill is designed to operate at an inlet pressure of 7 inches water column. Piping and valves
upstream of the quick disconnect are not supplied. The installaon must comply with CAN B149.1 Natural Gas
and Propane installaon code in Canada, or to the Naonal Fuel Gas Code, ANSI Z223.1 in the United States.

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The gas supply pipe must be suciently sized to supply the BTU/h specied on the rang plate, based on the
length of the piping run. The quick disconnect must not be installed in an upward direcon and a read ily accessible
manual shut-o valve must be installed upstream of, and as close to, the quick disconnect as is feasible. The
f lared end of the hose must be connected to the ng on the end of the manifold tube or ex tube (if appli cable)
as illustrated in the Natural Gas Hose Aachment diagram. Tighten using two wrenches. (Do not use thread
sealer/pipe dope.) Leak test all joints prior to using the gas grill.
WARNING!
• The installaon must be performed by a licensed gas er, and all connecons must be leak tested before
operang the grill.
• Do not route hose underneath the drip pan.
• Do not route hose between boom shelf space and back panel.
• Do not route hose over top of rear panel.
• Ensure all hose connecons are ghtened using two wrenches. Do not use Teon tape or pipe dope on
any hose connecon.
• Ensure the hose does not contact any high temperature surfaces or it may melt and leak causing a re.
• Leak test all the connecons using a soap and water soluon as per the leak tesng instrucons found in
the manual.
• The outdoor cooking gas appliance and its individual shuto valve must be disconnected from the gas supply
piping system during any pressure tesng of that system at test pressures in excess of 0.5 psi (3.5 kPa).
• The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual
manual shuto valve during any pressure tesng of the gas supply piping system at test pressures equal to or
less than 1/2 psi (3.5 kPa).
Leak Tesng Instrucons
WARNING! A leak test must be performed annually and each me a cylinder is hooked up or if a part
of the gas system is replaced.
WARNING! Never use an open ame to check for gas leaks. Be certain no sparks or open ames are
in the area while you check for leaks. Sparks or open ames will result in a re or explosion, damage to
property, serious bodily injury, or death.
Leak tesng: This must be done before inial use, annually, and whenever any gas components are replaced
or serviced. Do not smoke while performing this test, and remove all sources of ignion. See Leak Tesng
Dia gram for areas to check. Turn all burner controls to the o posion. Turn gas supply valve on.
Brush a half-and-half soluon of liquid soap and water onto all joints and connecons of the regulator, hose,
manifolds and valves.
Bubbles will indicate a gas leak. Either ghten the loose joint or have the part replaced with one recommended
by the Customer Care department and have the grill inspected by a cered gas installer.
If the leak cannot be stopped, immediately shut o the gas supply, disconnect it, and have the grill inspected
by a cered gas installer or dealer. Do not use the grill unl the leak has been corrected.