Burcam 506121SW User manual

FACTORY SET VOLTAGE 115 V
TO CHANGE THE VOLTAGE :
Before changing the
voltage connection:
A) Ensure the power to
the pump is disconnected.
B) Open motor junction box cover.
C) Please select the up knob
position for 115V or down
knob position for 230V.
D) Connect to appropriate voltage.
E) Close motor junction box.
Your pump has been carefully packaged at the
factory to prevent damage during shipping.
However, occasional damage may occur due
to rough handling. Carefully inspect your
pump for damages that could cause failures.
Report any damage to your carrier or your point
of purchase.
INSTALLATION
INSTRUCTIONS
JET PUMPS
MODELS
506121S
(VERSION W 2015)
ANDOTHERPRODUCTS
506127S, 506128S
506131S, etc.
Please read these
instructions
carefully. Failure
to comply to
instructions and
designed
operation of
this system,
may void
the warranty.
© 2018 BURCAM Printed in Canada 506662
Discharge connection
PRIMING PROCESS
Follow all these inside step by step instructions to install your pump. Use teon tape on
all threads. (1) Fill the suction line with water and connect it to the suction inlet.
(2) Remove the priming plug and ll the pump body with water. (3) Screw the plug to the
priming inlet. (4) Turn the power on. The pump should deliver water to the plumbing line
within 30 seconds. If not, unplug the pump and repeat the process at step 2.
2-3
4
Suction connection
1
2190 Dagenais Blvd. West
Laval (Quebec)
Canada
H7L 5X9
Tel. : [phone]
Fax : [phone]
[email protected]
see us at www.burcam.com

2
Safety Instructions:
This ne pump that you have just purchased is designed from the latest in material and workmanship.
Before installation and operation, we recommend the following procedures:
CHECK WITH YOUR LOCAL ELECTRICAL AND PLUMBING CODES TO ENSURE YOU COMPLY
WITH THE REGULATIONS. THESE CODES HAVE BEEN DESIGNED WITH YOUR SAFETY IN
MIND. BE SURE YOU COMPLY WITH THEM.
WE RECOMMEND THAT A SEPARATE CIRCUIT BE LEAD FROM THE HOME ELECTRICAL
DISTRIBUTION PANEL PROPERLY PROTECTED WITH A FUSE OR A CIRCUIT BREAKER. WE
ALSO RECOMMEND THAT A GROUND FAULT CIRCUIT BE USED. CONSULT A LICENSED
ELECTRICIAN FOR ALL WIRING.
THE GROUND TERMINAL ON THE THREE PRONG PLUGS SHOULD NEVER BE REMOVED.
THEY ARE SUPPLIED AND DESIGNED FOR YOUR PROTECTION.
NEVER MAKE ADJUSTMENTS TO ANY ELECTRICAL APPLIANCE OR PRODUCT WITH THE
POWER CONNECTED. DO NOT ONLY UNSCREW THE FUSE OR TRIP THE BREAKER, REMOVE
THE POWER PLUG FROM THE RECEPTACLE.
A
B
C
D
Material required for drilled well application (indoor use only)
Shallow well pump installation
• Desired length of polyethylene 1” pipe, 100 PSI, CSA or
UL approved, to link up from pumping level to pump.
• 1 1” foot valve (750756 or 750752P).
• 1 well seal, as per well casing diameter
(750929 6” x 1”).
• 1 1” well seal elbow (750860).
• 2 1” male adaptors (750865 or 750871).
• 8 1” stainless steel clamps (750885).
• Teon tape.
Tank installation
• Desired length of 1” braided hose (750919) to link up
from pump to tank. Keep tank as close as possible to
the pump.
• 1 tank T (650651).
• 1 drain valve (650659)
• 2 1” female adaptor.
• 1 1” male adaptor (750865 or 750871).
• 3 1” stainless steel clamps (750885).
• Teon tape.
Tools
Screwdrivers, hacksaw to cut pipe, knife to assist in pipe cutting, round le to smooth pipe ends, pipe wrench,
adjustable wrench to tighten ttings, propane torch and welding material.
Monthly Mandatory check-up:
1. Inspect the pump for any obvious condition that necessitates cleaning, correction, adjustment or repair.
2. Clear the surrounding of any paper, leaves or other debris.
3. Ensure that the pump is secure for proper operation.
4. Ensure that there is adequate clearance from any combustible materials or structure. Stored materials
must be kept away from the pump. Shelves or cabinet structures must not be in close proximity over
the pump.
5. Ensure that the motor is securely plugged into a proper GFCI electrical outlet.
6. Test the GFCI outlet by pressing its test switch. This should prove that the outlet is energized and will trip
o󰀨 to protect against a ground fault. Be sure to reset the GFCI by pressing its reset switch.
7. Observe that the plumbing can carry the water safely into the residence.

APPLICATION
• This pump is designed for shallow well
installation for water level up to 25 feet.
•CAPACITY:
5’ 850 1.5m 3200
10’ 730 3.0m 2760
15’ 620 4.5m 2350
20’ 540 6.0m 2050
25’ 450 7.5m 1700
FEATURES
• Easy to prime pump body.
• Totally enclosed, fan cooled motor,
bearing to bearing. Built for continuous use.
• Full time connected run capacitor, to eliminate
starting wear vs regular motor.
• Thermal and overload protection.
• Noryl impeller, built-in injector
• 1/2 HP, 115 / 230 VAC, 60 Hz, 8A (at start:17A).
FRICTION LOSS IN
PIPE NOT INCLUDED
USGPH LPH
INSTALLATION STEPS
We recommend that you install your pump in a clean and dry location where
there is adequate room for servicing at a later date. Protection from freezing
temperatures and good ventilation should be considered as well, to provide the
pump an environment for long life. Locating the pump as close as possible to the
water source will reduce friction losses encountered in the suction pipe.
Friction losses in the suction pipe must be taken into consideration when the
horizontal o󰀨set is greater than 50 feet. The suction pipes should be increased
from 1” to 1 1/4”. This will reduce friction losses and allow the pump to give
maximum performance.
A new well should be checked to determine that it is free from sand. Sand will
damage the seal and the impeller. Have your well driller clean the well before
your installation.
Never run the pump dry. Damage to the seal may occur. Fill pump body and
suction pipe with water before turning on the power.
THE RUN OF HORIZONTAL PIPE FROM THE TOP OF YOUR WELL
INTO THE HOUSE, WHERE YOUR PUMP WILL BE LOCATED,
MUST BE INSTALLED IN A TRENCH, BELOW THE FROST LEVEL
IN YOUR AREA.
STEP 1
3

SHALLOW WELL APPLICATION
SEE DIAGRAM ON PAGE 7
Cut the desired length of poly pipe to run from the top of the well to the pumping level.
Smooth the pipe cuttings with your round le. (Check that no cut-out parts are left inside
of the pipe. This may block the pump ejector or impeller). Tape male adaptor threads with
teon tape and thread adaptor into the foot valve. Slide 2 stainless steel clamps over one
end of pipe and use torch to soften pipe. Insert the male adaptor and foot valve into this pipe
end. Tighten clamps with screwdriver when cool. For security against leaks, we suggest
that you install 2 stainless steel clamps on each adaptor.
Insert the well seal elbow through the opening of the seal.
Slide 2 stainless steel clamps over the free end of the previously cut pipe and soften pipe
with your torch. Attach pipe to the well seal elbow (end protruding at bottom of well seal).
Tighten clamps with screwdriver when cool.
Install the well seal and piping assembly into your well casing. Tighten down the well seal
bolts using your adjustable wrench.
Install your pump in the house, on a sound foundation, as close as possible to the basement
wall. Locate the suction inlet in the front of the pump body. Thread an adaptor into inlet using
teon tape. Do not over tighten.
Cut the desired length of pipe from pump location to the well seal and connect both ends
using the previous way, with stainless steel clamps and torch. Do not ll in your trench to
the house until you have checked for any leaks in your connections or trouble in your
water system.
Sand or well points are limited to areas where water bearing sand or gravel lies below the
surface, and where there are no boulders or rocks to interfere with the driving into the ground
of the point.
The amount of water any “one” well point will supply is usually rather limited. Sometimes, it is
necessary to use more than one point to increase the supply of water, entering to the pump’s
suction.
IMPORTANT : IF USING WELL POINTS A CHECK VALVE MUST BE USED IN THE SUCTION
PIPE LEADING TO THE SUCTION INLET, AS CLOSE TO THE PUMP AS POSSIBLE, TO
KEEP THE SUCTION LINE AND PUMP WELL PRIMED.
To facilitate servicing at a later date, you may use a pitless adaptor and a sealed well cap
instead of an elbow and a well seal as described in steps 3 and 4.
CONTINUE ON PAGE 5 & 6 FOR TANKS AND ELECTRICAL INSTALLATION STEPS
STEP 2
STEP 3
STEP 4
STEP 5
STEP 6
STEP 7
for sand
or well
points
4

TANK INSTALLATION
SEE DIAGRAM ON PAGE 8
Packaged systems have the pump mounted directly to the tank. The pump to tank plumbing
ttings are pre-assembled at the factory. You only need to connect the discharge line of your
system to your home’s plumbing distribution line. When using a separate tank from your
pump, we recommend that you install a captive air tank as shown in our typical installation
diagram, that has been pre-charged with air pressure at the factory. This air, which is in
addition to atmospheric pressure, increases the ability of the tank to deliver more water
between on/o󰀨 cycles, thus increasing the e󰀩ciency of your water system. Connect the
pump discharge to the tank T, using adaptors and braided hose, then, connect the other side
of tank T to your home’s plumbing distribution line.
Make sure that the precharged air pressure (before connecting the tank) is 2 PSI less
than the starting pressure as per the setting on the pressure switch of your pump.
If you adjust the air pressure after the installation, follow these steps:
- Check the starting pressure of the pump on the pressure gauge;
- Disconnect the power to the pump;
- Open nearest faucet to the tank and relieve all pressure in tank, then close
the faucet;
- Adjust the air pressure of the tank (by pumping or removing air at the snifter valve)
2 PSI below pressure switch “ON” setting;
- Turn power back on to pump.
Your tank is now properly precharged. Run the pump through a few cycles to verify that it
works properly.
Other types of tanks may be used, including galvanized standard tanks, epoxy or glass lined
tanks. These products do not achieve the benets of the captive air tanks.
Epoxy or glass lined tanks with a oat have to be precharged by the installer. Assuming the
tank is plumbed to pump and all connections are checked for leaks, follow these steps:
- Run pump through one complete cycle, until pump shuts o󰀨;
- Disconnect the power to the pump;
- Open nearest faucet to the tank and relieve all pressure in the tank, then close
the faucet;
- Close service line gate valve;
- With a car tire pump, inject air into the snifter valve located in the tank. Watch the
pump pressure gauge and stop pumping air when the pressure reaches 2 PSI below
the pressure switch “ON” setting;
- Reconnect the power to the pump;
- Run the pump through one complete cycle;
- Open service line gate valve.
Your tank is now properly precharged. Run the pump through a few cycles to verify that it
works properly.
Galvanized standard tanks require an air volume control to be used with a jet pump. We do
not recommend the installation of this type of tank with your jet pump. This type of galvanized
tank is recommended for use with piston pumps.
STEP 8
for captive
air tanks
STEP 8
for epoxy or
glass lined
tanks
Not
recommended
for galvanized
tanks 5