Buyang FA-D300 User manual

FA-D300
WARNING: Read
this Manual, and
any Supplements
Carefully
Before Operating
Vehicle.
Assembly
Operation
Maintenance
THIS VEHICLE IS
NOT DESIGNED
FOR USE ON
RENTAL TRACKS
OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH
OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF
ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE
OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE
ENGINE AND ALL OTHER PORTIONS OF VEHICLE.
EPA 2x4
OWNER’S MANUAL
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CONTENTS
1. INTRODUCTION------------------------------------------------------ 2
2. UNDERSTANDING WARNING-------------------------------------7
3. SAFETY WARNING-------------------------------------------------- 9
4. DAILY PRE-RIDE INSPECTION---------------------------------- 15
5. OPERATION WARNINGS-------------------------------------------16
6. V.I.N--------------------------------------------------------------------- 32
7. CONTROLAND PARTS FUNCTIONS--------------------------- 33
8. STARTING THE ENGINE------------------------------------------- 46
9. VEHICLE BREAK-IN PERIOD------------------------------------ 47
10. RIDING GEAR------------------------------------------------------ 48
11. CARRYING LOADS----------------------------------------------- 49
12. RIDING--------------------------------------------------------------- 51
13. CVT SYSTEM------------------------------------------------------- 63
14. BATTERY------------------------------------------------------------- 66
15. EXHAUST SYSTEM------------------------------------------------ 69
16. MAINTENANCE-----------------------------------------------------70
17. TROUBLE SHOOTING---------------------------------------------97
18. TOOLS-----------------------------------------------------------------103
19. SPECIFICATION-----------------------------------------------------104
20. WIRING DIAGRAM------------------------------------------------ 106
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1. INTRODUCTION
Congratulations on the purchase of your ALL Terrain Vehicle (ATV). We take pride in
offering you this product engineered and manufactured to the highest performance
and quality standards. We are sure that you will enjoy superior levels of performance,
reliability, riding comfort, and safety.
This manual is provided to help the owner and operators of this ATV become familiar
with the operating characteristic, and the many features offered on the ATV. The
manual also covers information on the care and maintenance of your ATV.
Please read this manual carefully. The information contained in this Owner’s Manual,
the Warning Labels supplied with this product will help your ATV. Make sure that
you understand and follow all Warnings and Instructions in this material.
If you did not receive any of the material listed above, please call your dealer and
request to have them sent to you.
Important Safety Notice
Never make any modifications to the engine, drive system, mechanical or electrical
systems of your ATV. Never install after market parts or accessories intended to
increase the speed or power of your ATV.
Failure to follow these warnings increases the possibility of accidents leading to
DEATH or SERIOUS INJURY!
Additionally, failure to follow these requirements will void the Warranty on your
ATV.
NOTE
The addition and use of certain accessories including, (but not limited to) mowers,
blades, sprayers, winches and windshields will change the handling characteristics of
your ATV.
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Practice Responsible ATV Riding
Make sure that you understand and follow all local, state/province, and
federal/national riding laws and requirements.
Remember……Respect your vehicle, respect the environment and respect the
property of others. You are responsible for your safety and the safety of others around
you when you ride!
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AN ATV CAN BE HAZARDOUS TO OPERATE. An ATV handles differently
from other vehicles including motorcycles and cars. A collision rollover can occur
quickly, even during routine maneuvers such as turning and driving on hills or over
obstacles, if you fail to take proper precautions.
SERIOUS INJURY OR DEATH can result if you do not follow
these instructions.
Read this manual and all labels carefully and follow the operating procedures
described.
Never operate an ATV without proper instruction. Take a training course. Beginners
should receive training from a certified instructor. Contact an authorized ATV dealer
to find out about the training courses nearest you.
Never allow anyone who is not an adult to operate this ATV.
Never permit a guest to operate this ATV unless the guest has read this manual and
all product labels and has completed a certified training course.
Always avoid operating an ATV on any paved surfaces, including sidewalks,
driveways, parking lots and streets.
Never operate an ATV without wearing an approved helmet that fits properly. You
should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved
shirt or jacket, and long pants.
Never consume alcohol or drugs before or while operating this ATV.
Never operate at excessive speeds. Always travel at a speed which is proper for the
terrain, visibility and operating conditions, and your experience.
Never attempt wheelies, jumps or other stunts.
Always inspect your ATV each time you use it to make sure it is in safe operating
condition, always follow the inspection and maintenance procedures and schedules
described in this manual.
Always keep both hands on the handlebars and both feet on the footrests of theATV
during operation.
Always go slowly and be extra careful when operating on unfamiliar terrain. Always
be alert to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or loose terrain.
Always follow proper procedures for turning as described in this manual. Practice
turning at low speeds before attempting to turn at faster speeds. Do not turn at
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excessive speeds.
Always have the ATV checked by an authorized dealer if it has been involved in an
accident.
Never operate ATV on hills too steep for the ATV or for your abilities. Practice on
smaller hills before attempting larger hills.
Always follow proper procedures for climbing hills as described in this manual.
Check the terrain carefully before you start up any hill. Never climb hills with
excessively slippery or loose surfaces. Shift your weight forward. Never open the
throttle suddenly or make sudden gear changes. Never go over the top of any hill at
high speed.
Always follow proper procedures for going downhill and for braking on hills as
described in this manual. Check the terrain carefully before you start down any hill.
Shift your weight backward. Never go down a hill at high speed. Avoid going down a
hill at an angle, which would cause the vehicle to lean sharply to one side. Go straight
down the hill when possible.
Always follow proper procedures for crossing the side of a hill as described in this
manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to
the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you
have mastered the turning technique described in this manual on level ground. Avoid
crossing the side of a steep hill when possible.
Always use proper procedures if you stall or roll backwards when climbing a hill. To
avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for braking described in this manual.
Dismount on the uphill side, or to either side if pointed straight uphill. Turn the ATV
around and remount, following the procedure described in this manual.
Always check for obstacles before operating in a new area. Never attempt to operate
over large obstacles, such as large rocks or fallen trees. Always follow proper
procedures when operating over obstacles as described in this manual.
Always be careful of skidding or sliding. On slippery surfaces, such as ice, go
slowly and be very cautious in order to reduce the chance of skidding or sliding out of
control.
Avoid operating the ATV through deep or fast-flowing water. Avoid water which
exceeds the recommended maximum depth, go slowly, balance your weight carefully
avoiding sudden movements, and maintain a slow and steady forward motion. Do not
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make sudden turns or stops, and do not make sudden throttle changes.
Wet brakes may have reduced stopping ability. Test your brakes after leaving water.
If necessary, apply them lightly several times to let friction dry out the pads.
Always be sure there are no obstacles or people behind you when you operate in
reverse. When it is safe to proceed in reverse, go slowly. Avoid turning at sharp
angles in reverse.
Always use the size and type of tires specified in this manual. Always maintain
proper tire pressure as described in this manual.
Never modify an ATV through improper installation or use of accessories.
Never exceed the stated load capacity for an ATV. Cargo should be properly
distributed and securely attached. Reduce speed and follow instructions in this
manual for carrying cargo or pulling a trailer. Allow greater distance for braking.
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2. UNDERSTANDING WARNINGS
ATTENTION:
This is an ADULT VEHICLE ONLY: not a toy. READ AND UNDERSTAND
WARNINGS AND OWNER’S MANUAL BEFORE OPERATION.
ＫＮＯＷＹＯＵＲＶＥＨＩＣＬＥＢＥＦＯＲＥＹＯＵＢＥＧＩＮＲＩＤＩＮＧ！
Read this manual thoroughly referring to the various areas which are being discussed
on your machine. Operating this vehicle carries with its responsibilities for your
personal safety, the safety of others, and the protection of our environment.
NOTE: Illustrations used in this manual are for general representation only. Your
model may differ.
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SAFETY ALERT
WARNINGS identify special instructions or procedures which, if not correctly
followed, could result in personal injury, or loss of life. Read all WARNINGS in
this manual care fully. Follow their instructions to remain safe.
The following precautionary signal words are used throughout this manual to
convey the following messages:
This is the safety alert symbol. When you see this symbol on your
machine or in this manual, be alert to the potential for personal
injury. Your safety is involved!
WARNING
Indicates a potential hazard which could result in severe injury or death.
CAUTION
Indicates a potential hazard which may result in minor personal injury or
damage to the ATV.
CAUTION
Indicates a situation that can result in damage to the machine.
NOTE The word “NOTE” in this manual will alert you to key information or
instructions.
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3. SAFETY WARNING
NOTE：
Warning decals have been placed on the vehicle for your protection. Read and
follow the instructions on each decal carefully. In the event any decal becomes
illegible or comes off, contact your dealer for a replacement.
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1.
２．
３．
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４．
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５． ６．
７． ９．
８．
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１０．
１１．
１２．
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１３．
１４．
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4. DAILY PRE-RIDE INSPECTION
WARNING
You must inspect your ATV each time before riding to ensure it is in proper working
order. If proper inspection is not done, severe injury or death could result.
Use the following checklist to verify your machine is in proper working order each
time you ride.
Item/Inspection procedure
1. Tire-check condition and pressures.
2. Fuel tank-fill the fuel tank to its proper lever.
3. All brakes-check operation, adjustment and fluid level (includes auxiliary brake).
4. Throttle-check for free operation and closing.
5. Headlight/Taillight/Brakelight-check operation of all indicator lights and switches.
6. Engine stop switch-check for proper function.
7. Wheels-check for tightness of wheel nuts and axle nuts; check that axle nuts are
secured by cotter pins.
8. Air cleaner element-check for dirt; clean or replace.
9. Steering-check for free operation noting any unusual looseness in any area.
10. Loose parts-visually inspect vehicle for any damaged components or loose
nuts/bolts or fasteners.
11. Operators’helmets, goggles and clothing.
12. Engine coolant check for proper level at the recovery bottle.
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5. OPERATION WARNINGS
WARNING
POTENTIALHAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this ATV.
Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry a passenger.
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WARNING
POTENTIALHAZARD
Operating this ATV without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to
operate the ATV properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the certified training course.
They should then regularly learn techniques described in the Owner’s Manual.
For more information about the training course, contact an authorized ATV dealer.
WARNING
POTENTIALHAZARD
Operating this ATV without wearing an approved helmet, eye protection and
protective clothing.
WHAT CAN HAPPEN
Operating without an approved helmet increases your chances of a severe head injury
or death in the event of an accident.
Operating without eye protection can result in an accident and increases your chances
of a severe injury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet which fits properly.
You should also wear: eye protection (goggles or face shield), gloves, boots,
long-sleeved shirt or jacket, and long pants.
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WARNING
POTENTIALHAZARD
Operating this ATV on paved surfaces, including sidewalks, paths, parking lots, and
driveways.
WHAT CAN HAPPEN
Paved surfaces may seriously affect the handling and control of the ATV, and may
cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Avoid operating the ATV on pavement.
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WARNING
POTENTIALHAZARD
Operating this ATV after consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this ATV.
WARNING
POTENTIALHAZARD
Operating this ATV at excessive speeds.
WHAT CAN HAPPEN
Increases your chance of losing control of the ATV, which can result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and operating
conditions, and your experience.
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