C.L.BECKER HHPC 170/21 Manual

Operating and Maintenance
Instructions
High Pressure Cleaner
Type HHPC 170/21 60Hz
(Translation)
C.L. BECKER GmbH
Technischer Schiffs- und Industriebedarf
Süderstraße 129
D – 20357 Hamburg
Tel. [phone]
Fax [phone]
www.clbecker.de
[email protected]
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1 Contents
1.1Foreword Page3
1.2 Signs and symbols Page 4
2 General technical description Page 5
2.1Description Page5
2.2 Description of the device Page 6
3 Intended purpose Page 6
4 Important operation and safety indications Page 7-8
5Transport Page9
5.1 Loading and transportation Page 9
5.2Unpack Page9
5.3 Location of installation Page 9
5.4 Storing of the device Page 9
6 Commissioning Page 10
6.1 Preparation for commissioning Page 10
6.2 First commissioning Page 11-12
6.3Re-Start-Up Page12
6.4 Operating with chemicals (optional) Page 12-13
7 Decommissioning Page 13
8 Maintenance and care Page 14
9 Electrical Page 15
10 Spare Part lists Page 16-17
10.1 Technical data Page 18
11 Troubleshooting Page 19-20
12 Declaration of conformity Page 21
13 Appendix Page 22-23
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1.1 Foreword
Congratulations on purchasing your HANSEAT high pressure washer. You have purchased a
device that was developed with great care using the latest technology and the relevant
national and European safety standards.
To ensure safe and proper handling an instruction manual is attaches to the high pressure
washer, which is to make available to the operating personnel. It needs to be read carefully
and understood completely before using this device. We expressly point out that we cannot
accept any liability for damages or malfunctions resulting from failure to comply with the
instruction manual.
This manual has to be stored for later use.
Under the current guidelines for working with liquid emitters of the professional associations
(BGR 500 / Part 2, Chapter 2.36) this high pressure washer shall be subjected to an annual
audit to guarantee safe operation. The test results shall be recorded in writing.
C. L. Becker GmbH provides briefing / training courses that enable you to us this high
pressure washer as intended, to execute daily recurring maintenance and care an get rid of
small disturbances of the machine. Please call us for details.
Compared to the contents of this manual technical changes, that are necessary to improve the
device, are expressly reserved.
For any inquiries please contact your branch or services agent.
Name: ________________________________________
Address: ________________________________________
________________________________________
Telephone: ________________________________________
Fax: ________________________________________
E-mail: ________________________________________
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1.2 Signs and symbols
This command sign appears in this manual for the observance of the fol-
lowing operation and maintenance instructions.
This warning sign appears in this manual at all indications for obser-
vance of guidelines, regulations, the correct sequence of work and to
avoid damage and destruction of the machine.
This warning sign appears in this manual at all work safety informations,
which remind dangers for body and life of persons.
This warning sign appears in this manual at all work safety informations,
which remind dangers by electrical power.
This warning sign appears in this manual at all work safety informations,
which warn of rotating shafts.
This warning sign appears in this manual at all work safety informations,
which warn of hot surface.
This warning sign appears in this manual at all work safety informations,
which warn of cutting action by effluent fluids.
This warning sign appears in this manual at all work safety informations,
which warn of excess pressure.
This warning sign appears in this manual at all activities, in which you
have to take care on environmental protection.
This warning sign appears in this manual at all work safety informations,
which warn of the danger of an environment with explosion risks.
This sign appears in this manual at all activities, in which you have to
take care of frost protection.
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2
G
This ch
a
tion.
2.1
D
low pre
s
(chemic
a
High pr
e
double-
p
double-
p
gun
high pre
s
switch /
motor
pump
circulati
o
pressur
e
high pre
s
dirt trap
water in
l
chemic
a
carrier
lance h
o
G
eneral
a
pter describ
D
escrip
t
s
sure nozzle
a
l nozzle)
e
ssure nozzl
e
p
ipe
p
ipe valve
s
sure hose
motor prote
o
n valve
e
gauge
s
sure water
l
et
a
l hose with
s
o
lder
technic
a
es the com
p
t
ion
e
ction switch
outlet
s
uction filter
a
l descri
p
onents and
a
ption
a
ssemblies
o
o
f the high-pressure cle
a
a
ner and thei r func-
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2.2 Description of the device
The water passes through the water inlet and the behind mounted water filter, leading into the engine-
driven high-pressure pump.
By the circulation valve the water passed through the high-pressure hose and the gun, is leaded
through the ray pipe and resigns through the high pressure nozzle.
The motor is turned ON and OFF with the motor protection switch and is protected against overload.
The circulation valve is a safety valve preset by the work, that regulates the working pressure to the
adjusted value and protects the pump from unacceptably high pressure..
Changes and settings are to be carried out only by an expert.
Any changes on the safety valve (breaking the seal) will void the warranty and conformity.
By turning the hand wheel (+/-) the working pressure is adjustable from the minimum to the maximum.
If your high pressure washer has additional equipments, please note the attached supplementary
sheets.
Operation with chemicals (optional)
Would you like to operate your high pressure washer using chemicals, so attach the chemi-
stry hose with the suction filter in the fluid in the tank. Open the double-pipe valve at the
lance entirely. Approx. 10% of the chemical are added to the water, depending on nozzle
size and high pressure hose length.
3 Intended purpose
This device is suited exclusively for the cleaning with the help of pressure water nozzles and is only
determined for objects or surfaces which stand firm of the mechanical effect of pressure water nozzles
as well as the chemical effect of liquid cleaning agent additions.
The purpose of the device is to be followed absolutely. Any other use is to be looked as inexpedient.
The manufacturer does not stick for damages which are caused by an inexpedient use of the device.
The device may not be manipulated improperly. In case of such an improper manipulation the manu-
facturer refuses any liability for the function and safety of the device.
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4 Important operation and safety indications
Following indications have to be observed before, during and after operation:
Read and understand this manual before first start up.
In case of intended use hazards are not expected.
This device is to be used only by adult persons over 18 years, which are familiar with
the operation and which have been informed about the dangers. Adolescents over 16
years of age may operate the device only, if it is necessary to achieve its educational
objectives and their protection is assured by a supervisor.
By the National Federation of Industrial Trade Association issued regulations "Working
with liquid radiators" (BGR 500 / Part 2, Chapter 2.36) are to be observed.
Operate the machine not unattended and only as intended.
Always wear protective clothing!
1 Protective helmet
2 Ear protection
3 Protective goggles
4 Face protection visor
5 Protective suit
6 Protective gloves
7 Protective boots
The water jet may never be directed upon persons, animals, electric devices or the
device itself, because the high pressure jet exerts a dangerous cutting effect.
When opening the gun you have to observe, that the spray device acts as both a re-
coil and a torque. Pay attention to your own state security.
If you do not use the device, lock the trigger in the closed position so that the gun cannot be opened
accidentally .
Lock the lever position not in the open position or otherwise do not block it from closing.
Spray guns, which do not close the valve immediately when you release the lever (wear or contamina-
tion) should not be used anymore.
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The operation of oil-heated high pressure cleaners in enclosed spaces is prohibited
without aeration and proper exhaust system! Exhaust gases are harmful to health, in-
creased concentrations of carbon monoxide can be deadly!
The operation of by combustion engines driven high pressure cleaners in enclosed
spaces is prohibited without aeration and proper exhaust system! Exhaust gases are
harmful to health, increased concentrations of carbon monoxide can be deadly!
Inadequate and faulty high-pressure hoses are often a cause of accidents in the oper-
ation of high pressure cleaners. Be sure to check the hoses before each start-up for
external damage. Replace damaged high pressure hoses in principle immediately
against HANSEAT original high-pressure hoses. If you use other high-pressure hoses
than the original delivered by C. L. Becker GmbH the liability expires. Product liability
and warranty claims are voided.
Used, damaged high pressure hoses must not be repaired or used again after DIN EN
982/5.3.4.3. Replace them with original HANSEAT high pressure hoses.
High-pressure cleaners must not be put up in fire-threatened and explosion-
threatened rooms.
When dealing with fuels use the necessary care. Observe safety rules and technical
hazards, and environmental regulations.
Please also note that the resulting effluent during the washing process can be made
environmentally acceptable, e.g. via an oil separator, from the extraction system, the
collection, filtering and disposal of contaminated water.
Electricity can cause serious injuries! Remove all references to faulty electrical
equipment seriously and eliminate possible causes for accidents immediately. Let the
troubleshooting run exclusively by professionals. Unplug the unit for all repair and
maintenance work from the power. Do not take the device in operation when power
cord, plugs, switches, etc. are defective.
The area of the exhaust system gets very hot! You can get burned - do not touch!
Make sure before starting that hoses, guns and other accessories are suitable for the
required operating pressures and operating temperatures.
The pressure washer must be operated in a vertical position standing on a horizontal
flat surface and is set up that it is absolutely safe and secured against rolling away
and slipping.
Let not the unit run longer than 3 minutes if the gun is closed. If it runs long time, the temperature of
the circulating water rises to fast. This can damage the pump.
Be careful when using hard water to a sufficient decalcification.
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5 Transport
5.1 Loading and transportation
The device has to be loaded only upright. Protect the high pressure cleaner against rolling, slipping
and falling upon the transport vehicle.
5.2 Unpack
Keep the device and the packaging material beyond the reach of children.
Dispose the packaging material according to environmental regulations to prevent
pollution of the environment
5.3 Location of installation
Check the proposed location carefully and reject the installation site, if there are safety
concerns.
The device only has to be mounted vertically based on a horizontal flat surface and
operated in such a position that it is absolutely safe and secured against rolling and
slipping.
The installation and operation of the high pressure cleaner might be restricted by local regulations.
5.4 Storing of the device
The pressure washer has to be stored in a dry, frost-free place. In case of frost-freeze
protection has to be carried out (as described in point 7 Decommissioning).
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6 Commissioning
Read, understand and consider this manual before starting up.
6.1 Preparation for commissioning
Unpack the unit and make sure that it is complete and undamaged. If it is not complete and unda-
maged, do not use the device. Consult your dealer in this case.
In order to simplify packaging and transportation, certain accessories may be shipped separately. In
this case, they must be installed by following these instructions, as shown in chapter 2.1.
Make sure that all packing materials (bags, boxes, mounting hardware) are kept out of reach of child-
ren.
Make sure before using the device that it has a nameplate and the information thereon comply with
the technical data in accordance with Chapter 10.1. If this sign is missing, do not use the device. Con-
sult your dealer immediately in this case.
Before connecting the appliance to the water supply to the grid you need to become familiar with the
function of its controls. These are explained in the manual with reference to the relevant displays and
illustrations.
Make sure that clean water flows to the device. If the device is operated without water, with contami-
nated, sandy water or with water with aggressive chemicals, instruction manual, this can cause dam-
age to the pump.
The HANSEAT high pressure cleaners HHPC-200/18 are allowed according to DIN 1988 only indirect-
ly to be connected to the public water supply, e.g. via a receiving tank or a pipe cutting. A receiving
tank with self-closing valve float or a pipe cutting system can be purchased through your dealer.
Make sure that the mains voltage matches the voltage on the nameplate.
The plug must comply with applicable local codes and be grounded.
The socket must be equipped with a magnetic breaker with a differential response sensi-
tivity to provide a maximum of 30mA.
Do not connect other devices to the same outlet.
Do not cover the device.
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6.2 First commissioning
Check the oil level through the sight glass at the pump or the oil dipstick.
Check the water filter cartridge. It must be free of contamination.
Connect one end of the high-pressure hose to the gun and the other at the outlet of the pressure
washer on.
Run the connector only when power is off (0) in the socket.
If you need an extension cord, make sure that the connection is waterproof. Insert the
connecting components not on the ground to avoid possible contact with water. Use an
extension cord with sufficient capacity / dimensions.
Connect a reinforced hose (at least 15 bar/200psi) with an inside diameter of at least 19 mm (3 / 4'') to
the water supply and the water input. (water line pressure / water pressure 2 bar + quantity)
Please note that the water pressure decreases with the length of the hose. Make sure that the amount
of water that arrives at the device, corresponds at least to the respective feed rate of your pressure
washer.
Open the water supply..
Evacuate the air in high pressure pump, high pressure hose and gun by the trigger lever pressing the
gun without the nozzle until a uniform water jet emerges. Then close the gun and replace the nozzle.
Press the black button (ON) on the switch to start the engine.
Now the machine is ready and can be used as intended.
It is important to note that the exiting water jet generated when opening the gun a recoil and a torque
occurs.
The spray gun is opened by pressing the trigger and closed by releasing.
Close the double-pipe valve. Only with completely closed double-pipe valve the maximum pressure
will be reached.
The desired working pressure can be continuously adjusted up to maximum with the hand wheel of
the double-pipe valve. The spraying volume doesn’t change.
The desired working pressure can be adjusted continuously up to maximum with the hand wheel of
the circulation valve. Proportional to the regulation of the working pressure the spraying volume
changes in opposite direction.
The machine is preset to the maximum pressure.
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Closing the gun causes the hydraulic shutdown of the exiting water jet. After the end of the delay time
the motor-pump unit will turn into stand-by.
Don’t let the machine run longer than 3 minutes with gun closed. If it is running for some time, the
temperature of the circulating water rises rapidly. This can damage the pump.
After finishing the work press the red button (OFF) to stop the engine. Disconnect the water supply.
Open the gun. This makes the whole system is depressurized.
Turn off the machine under malfunctioning / malfunctions immediately. Raise prob-
lems in accordance with "Troubleshooting" or call the CLENA service center.
6.3 Re-Start-Up
To receive the application readiness of the high-pressure cleaner and to guarantee work free of dis-
turbance, carry out -before every Start Up- the following controls:
•Check the general situation of the machine (screw connections, sealings, etc.).
•Check accessories, high-pressure hoses and other hoses for damages and replace if neces-
sary.
•Grease the quick couplings when required with usual lubricating oil or grease.
•Check whether enough oil exists in the pump.
•Control the water filter insert. It must be free from soiling.
•Run the machine only with absolutely clean water. Rinse the water hose before connecting
with the machine. Run the machine only vertically at a horizontal level standing.
Connect the machine now, like in point 6.2 First Commissioning described, for the designated use.
6.4 Operating with chemicals (optional)
Use only biodegradable cleaning products with a pH of 7 to 12. Such cleaners must comply with the
laws and regulations that apply in the country of use.
The liquid detergent additives have to be selected according to the chemical compatibility of the sur-
face to be cleaned.
After using detergents and other chemicals the entire system has to be rinsed with clean water.
Detergents and disinfectants can be harmful. Please refer to the details of the manufacturer.
Regarding the concentration and chemical compatibility the instructions of the manufacturer have to
be observed.
Mix the chemicals in accordance with the manufacturer in a separate container. Attach the suction
hose to the chemistry of the liquid in the container. Open the double-pipe valve completely. Approx.
10% of the chemical are added to the water, depending on nozzle size and high pressure hose length.
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If the use of chemicals / soap is finished, the hose and the valve have to be cleaned with pure water.
To do this you lay the suction hose into a container with pure water and let the high pressure washer
suck in water for several minutes.
Never allow chemicals to flow into the ground. Always dispose them in environmentally
manner.
7 Decommissioning
Before a prolonged shutdown, the system pressure of the pressure washer has to rinsed with clear
water.
Make sure the frost protection of the machine also with little risk of freezing during sto-
rage and transportation by appropriate frost protection measures. Otherwise, serious
damage to the entire water system operation and considerable dangers are to be feared.
Run by the frost protection as follows:
Fill a mixed according to the manufacturer antifreeze solution (15 l) into a clean container. Attach a
short 3 / 4 "hose attachment at the water inlet. Place the other end of the hose into the container of
antifreeze solution. Turn the switch 0/1/2 to position 1. Press the black push button and open the high
pressure gun to start the pump without pressure. Hold down the push button until a uniform water jet
emerges from the gun. Direct the water jet through the gun without beam back into the container.
Close and reopen the gun several times to get all the safety devices and pressure gauges of the high-
pressure unit filled with anti-freeze solution.
Turn the unit off.
The device is now protected against frost down to a temperature according to the manufacturer's anti-
freeze.
Ignoring the instructions can cause severe frost damage to all water-carrying components. Frost dam-
age is not covered by the warranty.
Never leave antifreeze to flow into the ground, but catch it for the purpose of reuse or run
it to the most environmentally responsible manner.
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8 Maintenance and care
In this chapter you get informations about maintenance, which is necessary for a secure and effective
operation with the machine.
Service and maintenance should be performed only by trained personnel.
We expressly point out that you must complete all required checks, inspections and preventive
maintenance work conscientiously. Otherwise, we disclaim any liability or obligation. In cases of doubt,
please contact our customer service at your disposal.
The following table lists the various maintenance intervals
Activity Every day After 25
hours of
work
After 200
hours of
work
Once in
the year
As
needed
Sight control X
Check oil level X
Change oil X
(1.
change)
X
(all
following)
X
Regrease the quick
couplings
X X
Check the water filter
cartridge
X X
Control of spray guns and
high pressure hoses
X X X
Control valve operation X X
Control of the circulation
pressure
X X
Test according to BGR 500
Part 2, Chapter 2.36
X
Test according to
VDE 0701/0702
X
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9 Electrical
9.1 Wiring diagram
Gloss:
L1 phase 1
L2 phase 2
L3 phase 3
PE protective conductor
Q1 motor protection switch
M motor
1 connection cable
2 motor connection cable
Setting of motor protection switch:
16A
Fuse:
16A träge / gl
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10.
10.0.
1
Spare
1
Spare
part list
s
part list
s
access
o
o
ries
Gun co
m
CLZS23
0
Seal kit
r
CLZVS5
Double
p
CLZS33
6
Seal kit
d
CLZVS3
3
High pre
s
CLZ415
0
High pre
s
CLZS11
0
Seal kit
h
CLZVS1
m
plete
0
0
r
otating cou
p
p
ling
1
01
p
ipe complet
e
e
without hi
g
g
h pressure
n
n
ozzle
6
0
d
ouble pipe
v
3
60
v
alve
s
sure nozzl
e
e
0
70E
s
sure hose
1
1
0m
0
0100
h
igh pressur
e
e
hose
1
00001
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10.0.2 Spare part list pump
Item no. Quantity Description Details
153007 1 High pressure pump complete
CLVS1002 1 Spare part kit 1 consisting
valve kit complete 6x item no. 4, 9, 11
CLVS2004 1 Spare part kit 2 consisting
seal kit for 3 pistons 3x item no. 42, 44, 45, 47, 56
CLVS3004 3 Spare part kit 3 consisting
seal kit for 1 piston 1x item no. 42, 43, 44, 45, 46, 47, 56
CLVS4002 1 Spare part kit 4 consisting
oil seal kit small 3x item no. 16
CLVS5001 1 Spare part kit 5 consisting
oil seal kit big 1x item no. 20, 31, 41
2x item no. 14,
3x item no. 16
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10.1 Technical Data
Modell HHPC-170/21 60Hz
Operating pressure bar 170
H.P. nozzle meg 15 / 25 070
bar 170
L.P. nozzle meg 25 400
bar 30
Flow rate L/min. 21
Max. temperature
Water inlet °C 60
Pump pistons 3
E-Motor kW / PS / A 6,5 / 9,0 / 16
Degree of protection IP55
Power supply Volt / Hz 3x460 / 60
Length mm 620
Width mm 520
Height mm 420
Weight kg 64
When using the recommended nozzles, the recoil is less than 20N.
The vibration emission values are lower than 2.5 m / s ².
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11 Troubleshooting
Problem Cause Corrective action
Device doesn`t start
•defective fuse
•defective plug
•motor protection triggered
•change
•change
•press red button firmly, than start
again
Motor protection
switch turns off
•consumption in the engine is too high •check electrical system
•reduce pump pressure to maximum
During start of pump
is no audible noise
•The pump does not fill up and runs empty
•in the suction line isn’t any water
•The valves are blocked
•The pressure pipe is closed, thereby pre-
venting the escape of air located in the pump
•check booster pump, if necessary
refill
•check and clean
•open pressure pipe
*)
Irregular pulsations of
the pipes
•air intake or insufficient suction of liquid
•elbows and fittings reduce the suction flow
•The suction filter is dirty or too small
•pressure or flow rate of the (optionally
installed) Booster pumps are inadequate
•The pressure of the water column is
insufficient, the pump is not filled with water,
the pressure pipe is closed during intake and
/ or a valve is stuck
•valves or pressure seals are worn and / or
there are problems when driving
•The pressure regulator valve does not work
properly
•check and repair
The output of the
pump does not match
the specifications on
the nameplate, the
pump is very noisy
•suction capacity insufficient or lower speeds
than on the nameplate
•worn out valves
•cavity formation due to small suction pipes
and / or filters, insufficient capacity, high
water temperature, clogged
•check
•check and change
Insufficient pump
pressure
•The nozzle is larger than needed or worn.
•The pressure-control valves do not function
properly and / or the valves are worn out
•change
•change
Overheating of the
pump
•Excessive pump pressure and / or engine
speed exceeds the specifications on the
nameplate
•Oil level in the pump housing or used oils do
not comply with requirements
•Excessive belt tension, clutch or drive are not
aligned
•check
•check and replace if necessary
•check
Bypass switches
during operation,
pressure increases
•wrong nozzle mounted
•dirt in the injector
•check and replace
•remove and clean
*)
Injector doesn’t suck
chemicals
•ball stuck (soap residue)
•high pressure hose is too long
•low pressure nozzle at double-pipe is locked /
blocked (wrong nozzle)
•injector nozzle worn out
•disconnect chemical hose, solve
ball with a pointed object
•use a shorter high pressure hose
•open, clean, replace if necessary
•replace
*) Let repairs and settings be carried out from your C. L. Becker GmbH customer service.
If your actions do not resolve the problem, contact your C. L. Becker GmbH customer service.
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Use only original HANSEAT spare parts, otherwise the safety is
compromised.
Unplug the unit from all electrical power before starting repair or
maintenance. Electricity can cause severe injuries. Remove all
references to faulty electrical equipment seriously and eliminate
possible causes for accidents immediately.
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