CaddyStar XT User manual

Table of Contents
MAINTENANCE SERVICE MANUAL 3
1. foreword 3
2. important 3
3. warranty registration 4
4. warranty service problem 4
5. warranty policy 5
6. warranty exclusions 5
7. parts installed during warranty 6
8. preventative maintenance program 7
9. cleaning your motorised buggy [see maintenance
schedule] 7
10. rear wheel axles [see maintenance schedule] 8
11. clutches [see maintenance schedule] 8
12. upper & lower bag straps [see maintenance
schedule] 9
13. correcting the alignment of your motorised buggy
9
14. service schedule 10

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15. service inspection 13
INSTRUCTION MANUAL 14
1. most Important points to read prior to using your
buggy 14
2. charging and care of the battery 14
2.1 led light indicator - charger 15
3. fitting the battery 16
4. battery lead fuse 17
5. fail safe connection 18
6. attaching / removing wheels 18
7. free wheeling 19
8. folding/unfolding your buggy 20
9. fitting your golf bag 22
11. operating the digital top box 23
11.1 On/off and speed control button 23
11.2 Top Box LED lights 23

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12. frequently asked questions and answers: 24
13. further information 25
MAINTENANCE SERVICE MANUAL
1. FOREWORD
Congratulations on the purchase of your
Caddystar XT buggy.
To ensure continued efficiency of your motorised
buggy, regular maintenance at periodic intervals is
essential. For guidance, this booklet contains a
schedule applicable to the maintenance required
at the appropriate times and a service record.
2. IMPORTANT
If operating in conditions such as those mentioned
below, speed controls, clutches, frame alignment,
adjustment, tightening and axle alignment should
be serviced at more frequent intervals than
specified in this booklet:

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playing more than twice a week
damp or wet conditions
rough, dusty or sandy conditions
hilly conditions
3. WARRANTY REGISTRATION
Warranty registration must be made online at
www.caddy-star.com
Important: To locate your serial number, look
underneath the top control box or underneath the
battery tray. It will begin with the letters TC.
Example: TCSXTB124605862
4. WARRANTY SERVICE PROBLEM
Purchase date of the motorised buggy must be
given before warranty is accepted for processing.
In the event of a need for warranty service, either
refer to the list of authorised service centres on our
website or email [e-mail]

5
5. WARRANTY POLICY
Caddystar XT is covered for a period of 12 months
from date of the purchase, Caddystar or an
authorised service centre or person will repair or
replace free of charge any parts found to be
defective in materials or workmanship under
normal use provided that:
The Caddystar XT has been properly
used, maintained and regularly serviced
The replacement or repair is performed by
an authorised Caddystar service centre or
the owner with Caddystar approval.
*SLA Battery and Charger are covered by 12
months warranty
6. WARRANTY EXCLUSIONS
Any alteration performed by non
authorised people or companies.
Fitting of parts or accessories not
recommended by Caddystar.

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Any damage caused by continued
operation of the motorised buggy after it is
known to be defective.
All implied warranties [save those
preserved by statute] are excluded.
Liability for consequential damages under
any and all warranties are excluded to the
extent exclusion is permitted by law.
7. PARTS INSTALLED DURING WARRANTY
Warranty coverage for components installed
during a motorised buggy’s warranty period shall
consist of the duration of the buggy’s warranty
period, provided the warranty installation is
performed by Caddystar, an authorised service
centre or the buggy owner on approval.
Replacement of parts under warranty will not
extend the warranty of the buggy or parts.

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8. PREVENTATIVE MAINTENANCE PROGRAM
To properly provide for the continued operation of
your motorised buggy, Caddystar has introduced
its Preventative Maintenance Program [PMP]. The
PMP consists of work to be carried out by both the
owner and authorised service centres. To properly
maintain the warranty of your Caddystar buggy, it
is essential that this work is carried out. If the work
carried out by the authorised service centre is to
replace parts that are part of the maintenance
schedule, the owner will be charged for the parts
and labour. If the work to be carried out is part of
warranty, Caddystar will bear the cost.
9. CLEANING YOUR MOTORISED BUGGY [SEE
MAINTENANCE SCHEDULE]
For years of good operation, your buggy requires
care and attention. Keep your buggy clean by
using a cloth with warm water and a mild
detergent. Do not hose down your buggy under
any circumstance, as your buggy has electronic
components.

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10. REAR WHEEL AXLES [SEE MAINTENANCE
SCHEDULE]
The rear wheel stub axles need to be lubricated
regularly. Remove the rear wheels by depressing
the spring clip and at the same time pull off the
wheel. Apply Petroleum Jelly or light grease to the
stub axles. Use a very small amount as the grease
can attract sand. If you play in sandy conditions
you should clean your axle and regrease
fortnightly. To refit the rear wheels you will need to
align the wheel’s four sided slot to its equivalent on
the buggy to ensure the wheels are properly
engaged. Ensure that the wheels are put on the
correct side ‘L’ and ‘R’.
11. CLUTCHES [SEE MAINTENANCE SCHEDULE]
The rear wheel clutches located in the wheel, need
to be checked to confirm they function correctly.
Try and turn the Right Hand clutch/wheel in an anti
clock wise direction –if you cannot it is functioning
correctly. Try and turn the Left Hand clutch/wheel

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in a clock wise direction –if you cannot it is
functioning correctly.
12. UPPER &LOWER BAG STRAPS [SEE
MAINTENANCE SCHEDULE]
The bag straps should be replaced as per the
Service Schedule.
13. CORRECTING THE ALIGNMENT OF YOUR
MOTORISED BUGGY
If during use, you find that the buggy veers to the
right or left, please follow the instructions below to
correct this problem:
1. If the buggy veers to the left, face the front
wheel of the buggy and use the Allen key provided
to screw the right bolt clockwise or the left bolt
anti-clockwise.
2. If the buggy veers to the right, face the front
wheel of the buggy and use the Allen key provided
to screw the left bolt clockwise or the right bolt anti

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clockwise. Test run the buggy and repeat the
process until the buggy runs straight.
14. SERVICE SCHEDULE
It is the owner’s responsibility to ensure that all
periodical checks, necessary adjustments and
services are carried out. If in doubt please contact
a Caddystar service centre, 1300 644 523. Any
work performed on your buggy should be recorded
on your service record (see page 6) regardless of
the work.
Caddystar XT
Monthly
6 Monthly
Yearly
3 Yearly
Wipe down the
buggy with a
warm cloth after
each use
BO
Lubricate rear
wheel stub
axles
BO
Check & tighten
nuts & bolts
BO/SC