CAI SG-60-PCY User manual

1
Installation Instructions/Operation and Maintenance Manual
Patent Pending
Table of Contents:
Safety Precautions ............................................................. 2
Product Information ........................................................... 2
Installation Instructions..................................................... 4
Disassembling of Gate.....................................................12
Operation..........................................................................13
Replacement Parts List ...................................................14
Size Reference Drawing...................................................15
Inspection and Maintenance........................................... 16
Warranty Certicate .........................................................19
Models:
SG-60-PCY
*Refer to page 15 for required size dimensions.
Contact Information
IMPORTANT! Read entire Instruction and Operations Manual to become familiar with the product.
NOTICE This product is a fall protection product. The effectiveness of the product is directly related to the proper
installation and operation of this product. Failure to properly maintain this product will affect performance.
Publication Notice
This manual has been compiled and published covering the latest product descriptions and specications.
The contents of this manual and the specications of this product are subject to change without notice.
PS Safety Access™ reserves the right to make changes without notice in the specications and materials contained
herein and shall not be responsible for any damages (including consequential) caused by reliance on the materials
presented, including but not limited to typographical and other errors relating to the publication.
PS Safety Access and/or its respective suppliers may make improvements and/or changes in the product(s)/
service(s) offered and/or the program(s) at any time without notice.
Retain this manual for future reference.
If you would like to download a copy of this manual, please go to pssafetyaccess.com
Product registration is an essential step to protecting your product, register Online at
psindustries.com/contact/register-your-product/
Cantilever Gate System
Single Opening Cantilever Gate
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]
CAI Safety Systems
555 Monica Circle, Corona CA 92880
Phone Main: [phone]
Fax: [phone]
Website: https://caisafety.com
E-mail: [email protected]
Hours of Operation: 8am to 5pm (Pacific) Mon - Fri

2
Rev022520
Safety Precautions
Product Information
The following icons are used throughout this Manual.
DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTIONCAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderated injury.
NOTICE Indicates manufacturer’s statement of additional information.
IMPORTANT! Indicates a required action.
CRITICAL Indicates a vital component to product performance.
NOTICE Unauthorized modication of or to the Product voids this Limited Warranty. Authorized modications,
received in writing from PS Industries® Incorporated, as long as the modication is accomplished in strict
accordance with PS Industries’ instructions, does not void warranty. If this product is modied or altered
without manufactures permission, manufacturer is no longer responsible for the product design, engineering,
or performance and owner assumes all responsibility. To request product modications contact PS Industries
Incorporated, 1150 S. 48th Street, Grand Forks, ND 58201, phone [phone], email: 4psinf[email protected]
I. General Information
A. This manual contains information regarding installation, operation, and maintenance of the PS Safety Access’
Smart Gate.
B. PS Safety Access recommends that the owner implement a regular preventative maintenance program to
inspect and maintain the Smart Gate at a minimum, in accordance with the recommendations in this manual.
II. Operation Guidelines
A. The Smart Gate is designed to meet OSHA Railing Standard 1910.29(b).
B. Operation in a manner other than intended could result in damage or less than acceptable performance at time
of need, for which the manufacturer will not be held responsible.
C. The SG-60-PCY is adjustable from a minimum of 48” to a maximum 78” clear opening. The Gate will t 48”,
54”, 60”, 66”, 72” and 78” doors.
III. Safety Precautions
A. Ensure opening is clear of all obstructions through the entire proposed travel of the Smart Gate during
operation.
B. Comply with all OSHA and ANSI Safety Regulations and/or company safety policies when installing.
DANGER Ensure area below installation is blocked off from personnel during installation, and mounting surface
is capable of supporting all loading. Structural analysis of mounting surface is the responsibility of the owner.
IMPORTANT! Verication of the structural sufciency of supplied anchors based on site specic conditions and the
existing structure is the responsibility of the installer/customer. Refer to the anchor manufacturer's installation
instructions for installation requirements.
IV. Storage Prior to Installation of Product
A. Store materials in a dry, ventilated location. If outdoor storage is required, block materials and tarp in a tent-like
arrangement, elevated above the product with open sides to allow airow.
V. Installation Site Preparation
NOTICE Before starting site preparation and installation of the Smart Gate, read the entire Operation and
Maintenance Manual and review all installation instructions thoroughly.
A. Clear work area of any debris.
B. Ensure you have the necessary tools available.
C. Obtain all required permits.
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]

3
Product Information
8
5
6
4
3
2
1
D. Personnel: Determine the appropriate number of personnel required to perform installation and have them
readily available at the project site. (1-2 people recommended)
E. Ensure all installation personnel utilize appropriate fall protection equipment and procedures during
installation.
NOTE: Review inventory to ensure all parts are present for assembly/installation. Refer to part list below.
Smart Gate Part List
(As shipped)
ITEM # DESCRIPTION QTY
1 LDSG;GATE POST 1
2 LDSG;GATE CATCH 1
3 LDSG;ADJ CLEVIS PCY 1
4 LDSG;2" LIFT ARM 5FT 2
5 LDSG;1.75" LIFT ARM 5FT 2
6 LDSG;GATE END 1
7 PLUG;SQ TUBE 2" O.D. 2
8 LDSG;DAMPENER 5 W/ ENDS 1
9 SG;HARDWARE BAG 60 1
Recommended Tools:
1. Two (2) 9 /
16” Socket and Ratchets
2. Two (2) 1 /
2” Socket and Ratchets
3. Two (2) 7 /
16” Socket and Ratchets
4. One (1) Rubber Mallet
5. One (1) Tape Measure
6. One (1) 3 /
16” Allen Wrench
7
HARDWARE BAG
9
x1
x8
x4
x8 x2
x11
x1
x6
x2
x1
x2
x2
x2 x1
x1
x2
x2
x1
5
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]

4
Rev022520
Installation
Clearance opening measured
from inside edge of baseplate
to baseplate
CONCRETE FLOOR ANCHOR INFO:
MIN. 3000 PSI CONCRETE
4" MIN. CONCRETE THICKNESS
3" MIN. EDGE DISTANCE (ALL SIDES)
Step 1
Illustration
VI. Smart Gate Installation
NOTICE Refer to parts list on Page 3 for part item numbers and descriptions.
NOTICE Base plates are slotted to allow adjustment for alignment.
STEP 1. Mark holes for the Gate Post and anchor with concrete oor anchors. Measure and mark the center of the
wall opening, using the Gate Size Reference Table to assist in centering the gate on the wall opening. (Gate
Size Reference Drawing on Page 15).
Door Opening
this side of
Gate Post
SG SIZE REFERENCE TABLE
CLEAR OPENING WIDTHS CLEARANCE HEIGHT
SG-60-PCY* 48”, 54” 60”, 66”, 72”, OR 78” 94 1/4” - 124 1/4”
Red
Decal
1
9.5
*SG-60-PCY:
a. Adjustable from a minimum of 48” to a maximum 78” clear opening.
b. Gate will t 48”, 54”, 60”, 66”, 72” and 78” doors.
IMPORTANT! Follow Anchor Manufacturer's technical data manual/installation instructions for installation
requirements and proper installation procedures.
Field concrete foundation design and complete consolidation of concrete surrounding embedded
item(s) anchorage points NOT by PS Safety Access.
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]

5
Installation
STEP 3. Use rubber mallet to gently hammer ange bearings into both sides of 2” Lift Arm.
a. Slide 2” Lift Arm (red decal) into Adjustable Clevis (red decal).
b. Insert 3/8” x 3” hex bolt and tighten 3/8” nylock nut.
Step 3
Illustration A
Step 3
Illustration B
STEP 2. Attach Adjustable Clevis (red decal) with (2) 3/8” x 4” hex bolts, (2) 3/8” nylock nuts, and (4) 3/8” at
washers.
a. Tighten bolts, bracket height will be adjusted later in installation steps.
Step 2
Illustration
1
39.10
9.3 9.2 9.2
9.1
4
9.11
9.3
Red
Decal
Red
Decal
Red
Decals
Red
Decal
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]

6
Rev022520
Installation
Desired Gate Width:
48”
54” 66”
60”
78”
72”
Step 5
Illustration A
Step 5
Illustration B
Both fasteners are required
to secure tubes together.
Step 4
Illustration A
Step 4
Illustration B
NOTICE The 1 3/4” Lift Arms have a series of pre-drilled holes to allow for adjustable gate width. See Size Reference
Table (page 4) to determine available width adjustment.
NOTICE To protect the Powder Coat nish, do not slide beyond desired length.
STEP 4. Slide 1 3/4” Lower Lift Arm (green decal) into 2” Lift Arm (red decal) to the desired gate width.
a. Insert 3/8” x 2 1/4” hex bolts aligning with pre-drilled holes and tighten 3/8” nylock nuts.
54
9.4
Green
Decal
9.6
STEP 5. Use rubber mallet to gently hammer ange bearings into both sides of 1 3/4” Lower Lift Arm.
a. Slide the Gate End (green decal) over the 1 3/4” Lower Lift Arm (green decal).
b. Insert 3/8” x 2 3/4” hex bolt and tighten 3/8” nylock nut.
5
9.1
9.3
9.8
6
Green
Decal
Green
Decals
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]

7
Installation
Step 7
Illustration A
Step 7
Illustration B
Step 6
Illustration A
Step 6
Illustration B
STEP 6. Use rubber mallet to gently hammer ange bearings into both sides of 2” Upper Lift Arm.
a. Slide 2” Upper Lift Arm (red decal) into Adjustable Clevis (red decal) on Gate Post.
b. Insert 3/8” x 3” hex bolt and tighten 3/8” nylock nut.
4
9.1
9.11
9.3
Red
Decal
Red
Decals
STEP 7. Slide 1 3/4” Upper Lift Arm (blue decal) into 2” Lift Arm (red decal).
a. Insert 3/8” x 2 1/4” hex bolts and 3/8” nylock nuts at pre-drilled holes.
NOTICE To protect the Powder Coat nish, do not slide beyond desired length.
9.3
9.6
45
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]

8
Rev022520
Installation
Step 9
Illustration Leave 1/4”of space between Gate End and inside of Gate Catch.
TOP VIEW
Step 8
Illustration A
Step 8
Illustration B
NOTICE Base plates are slotted to allow adjustment for alignment.
STEP 9. Mark out holes for the Gate Catch and anchor with concrete oor anchors.
STEP 8. Use rubber mallet to gently hammer ange bearings into both sides of 1 3/4” Upper Lift Arm.
a. Slide the Gate End (blue decal) over the 1 3/4” Upper Lift Arm (blue decal).
b. Insert 3/8” x 2 3/4” hex bolt and tighten 3/8” nylock nut.
9.1
9.8
9.3
Blue
Decals
2
9.5
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]

9
Installation
Location for sizes
48”, 54”, or 60”
Move here for sizes
66”, 72”, or 78”
Step 10
Illustration A
Step 10
Illustration B
Step 11
Illustration A
STEP 11. Slide Dampener Mount Link into slot in 1 3/4” Lift Arm.
a. Insert 3/8” x 2 1/4” hex bolt and tighten 3/8” nylock nut.
Step 11
Illustration B
STEP 10. Add bumpers to Lower Lift Arms at both locations and snug with 1/4” bolts and 1/4” nylock capped nuts.
NOTICE Do not over-tighten, bumper should be snug but not compressed.
9.9 9.9
9.12
9.17
9.17
9.12
9.18
9.13
59.13
9.3
9.6
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]

10
Rev022520
Installation
Step 13
Illustration A
Step 13
Illustration B
Smart Gate Weights
SG-60-PCY 65 LBS
Step 12
Illustration
WARNING The Smart Gates are heavy, verify weights, and use appropriate lifting procedures and equipment.
STEP 12. Rotate gate to the open position (gate arms vertical). Remove Gate Post from concrete oor anchors
to free up the assembly, and lay on the ground in the extended position for improved access during
dampener installation.
NOTICE To protect the Powder Coat nish, lay on cardboard.
Shoulder Bolt
9.7
STEP 13. Install dampener rst into the Gate End with 3/8” shoulder bolt (Illustration A).
a. Insert 5/16” x 1” hex bolt and tighten 5/16” nylock nut into the Dampener Mount Link (Illustration B).
9.4
8
9.16
9.7
9.14
9.15
© CAI Safety Systems | [phone] | https://caisafety.com | [email protected]