Alvarado CSG User manual

Alvarado Manufacturing Company, Inc.
12660 Colony Street, Chino, CA 91710
Telephone: [phone]
Fax: [phone]
[email protected]
www.alvaradomfg.com
PUD3570R2-0
Installation and Maintenance Instructions
CSG/SSG/CFG
BI-DIRECTIONAL WAIST HIGH SECURITY GATE
CSG/SSG CFG

CSG/SSG/CFG Installation and Maintenance Instructions
Page 2 For Assistance: [email protected] [phone] Created on: 10/7/2013
PUD3570R2-0 ©Alvarado Mfg. Co., Inc.
WARNING
• Use only skilled individuals to install and service the gate. Read these instructions carefully before beginning.
• The gate is not a toy. Do not allow children to play on or near the gate.
• Pedestrian trafc patterns must be considered when determining installation location. Do not install this product
in a location where cross trafc could bring pedestrians within the gate swing path.
• Follow a proper maintenance schedule using skilled individuals.
• Do not operate the gate if it has been damaged or is functioning incorrectly. Have the gate repaired by a skilled
service person before placing back in use.
• Do not modify or alter the gate.
• Only use Alvarado parts when repairing or maintaining the gate.
SAVE THESE INSTRUCTIONS
After installation and adjustment, the installer is responsible for providing the owner or
site manager with these instructions.
Safety Precautions
Contents
The following symbols are used throughout the manual to highlight important information and potential risks when
installing, servicing or using the gates covered in this manual.
WARNING This symbol is used in this manual to warn installers and operators of potential harm.
Please read these instructions very carefully.
CAUTION This symbol is used in this manual to designate potential conditions that may pose a risk to
pedestrians, personnel, property and equipment. Please read these instructions very carefully.
NOTE This symbol is used in this manual to designate useful information for the installer and operator.
Please read these instructions.
Safety Icons
For questions, please contact Alvarado at [phone], Monday – Friday 6:30am to 4:30 PST.
Please read this manual completely before installing or operating the product.
Safety Icons..................................................................................................................................................................... 2
Safety Precautions. ......................................................................................................................................................... 2
Installation Tools. ............................................................................................................................................................. 3
Parts List.......................................................................................................................................................................... 3
Before You Begin............................................................................................................................................................. 3
Site Preparation............................................................................................................................................................... 4
Slab Requirements. .................................................................................................................................................. 4
Space Requirements. ............................................................................................................................................... 4
Gate Swing Conguration. ........................................................................................................................................ 4
Installation Instructions.................................................................................................................................................... 5
Anchoring the Hinge Post. ........................................................................................................................................ 5
Installing the Directional Adapter Bracket. ................................................................................................................ 6
Adjusting the Swing Limit.......................................................................................................................................... 6
Installing the Protective Pads (CFG Only). ............................................................................................................... 7
Functions Check.............................................................................................................................................................. 7
Cleaning and Maintenance.............................................................................................................................................. 7
Exterior Cleaning. ..................................................................................................................................................... 7
Maintenance. ............................................................................................................................................................ 8
Appendix A - Signage. ..................................................................................................................................................... 8

CSG/SSG/CFG Installation and Maintenance Instructions
Created on: 10/7/2013 For Assistance: [email protected] [phone] Page 3
©Alvarado Mfg. Co., Inc. PUD3570R2-0
• Hammer Drill
• 5/8" Concrete Drill Bit
• Socket Wrench
• 9/16" Socket
• Torque Wrench (ft-lbs.)
• 1/8" Allen Wrench
• 3/16" Allen Wrench
• #2 Phillips Head Screwdriver
• Shop Vac
• Tape Measure
• Level
• Chalk Line
• Rubber Mallet
• Pencil
• Washer Shims
Installation Tools
This product is shipped with the required installation hardware. Make sure that none of these parts are missing
and/or damaged before beginning installation. If there are parts missing and/or damaged, please stop the installation
and contact Alvarado. If additional copies of installation instructions are required, please visit www.alvaradomfg.com.
Parts List
Also Included:
• 1/4"-28 x 1" Socket Cap Head Screws
(Qty 2)
• 1/4"-28 x 3/8" Flat Point Set Screws
(Qty 4)
Anchor Package (Optional)
• 3/8" Anchors (Qty 4)
• 3/8"-16 x 2 1/2" Hex Head Cap Screws
(Qty 4)
• 3/8" Flat Washers
(Qty 4)
Gate & Hinge Post
CSG (Chrome Steel Gate)
SSG (Stainless Steel Gate) CFG (Chrome Floor Gate)
This installation manual is applicable to the following gate models: CSG, SSG, CFG. This manual focuses on the
CSG/SSG for the basis of instruction; however, most steps are identical across models. Any differences will be called
out as applicable.
Before You Begin
Directional Adapter
Bracket
Base Cover
Protective Pads (CFG Model Only)
(Qty 2)
(CSG/SSG Shown)

CSG/SSG/CFG Installation and Maintenance Instructions
Page 4 For Assistance: [email protected] [phone] Created on: 10/7/2013
PUD3570R2-0 ©Alvarado Mfg. Co., Inc.
SSG/CSG Elevation View CFG Elevation View
CFG Plan View
SSG/CSG Plan View
Fig. 1AFig. 1A Fig. 2AFig. 2A
Fig. 2BFig. 2B
Fig. 1BFig. 1B
All dimensions are approximate.
NOTE
Site Preparation
Slab Requirements
Space Requirements
• Install gate on a solid, level concrete slab with a minimum thickness of 4".
• Do not install the gate on asphalt.
Use only skilled technicians for site preparation and installation of the gate using Alvarado’s instructions.
The following must be taken into consideration when determining space requirements:
• Refer to the Plan and Elevation drawings below for gate dimensions.
• Provide a minimum of 2" of space between the gate arm and adjacent barrier to prevent pinch points.
Gate Swing Conguration
The gate can be congured for right-hand, left-hand, or bi-directional swing [Figure 3].
• Ensure the gate swing path does not open into a pedestrian walkway.
Right-Hand Left-Hand Bi-Directional
Gate Swing Directions
Fig. 3Fig. 3
35.50[ 901.6 ]35.50[ 901.6 ]
16.75[ 425.5 ]16.75[ 425.5 ]
36.85[ 935.9 ]36.85[ 935.9 ]
39.76[ 1009.9 ]39.76[ 1009.9 ]

CSG/SSG/CFG Installation and Maintenance Instructions
Created on: 10/7/2013 For Assistance: [email protected] [phone] Page 5
©Alvarado Mfg. Co., Inc. PUD3570R2-0
1. Once the installation location has been determined,
snap a chalk line on the oor to mark the gate
centerline [Figure 4].
2. Mark the hinge post center and end-of-gate locations
(approximately 41.5") along the centerline. Snap a
chalk line to mark the hinge post centerline
[Figure 4].
3. Center the hinge post where the centerlines meet.
Starting with the ange hole directly under the gate
arm, mark every other hole for a total of (4) anchor
holes [Figure 5]. Set hinge post aside.
4. Using a hammer drill tted with a 5/8" concrete drill
bit, drill each anchor hole to a depth of 3".
5. Using a shop vac, remove all debris from the anchor
holes before installing the anchors. If the holes
are not clear of debris, the anchors may not seat
properly.
6. Insert anchors into the drilled holes with the threaded
ends down. If needed, use a rubber mallet to tap the
anchor into place. Ensure that the anchors are ush
with the concrete oor [Figure 6].
7. Reposition the hinge post and align the ange holes
with the anchors.
8. Insert a 3/8” anchor bolt and washer though the
ange into each of the anchors.
9. Using a socket wrench and 9/16" socket, tighten
the (4) 3/8” bolts.
10. Use a torque wrench to torque the bolts to 20 ft-lbs.
11. Using a level, verify that the hinge post is straight
and level. If necessary, use washer shims and re-
level.
12. Locate the base cover. Using a #2 Phillips head
screwdriver, remove the (2) screws fastening the (2)
halves together.
13. Position the (2) halves of the base cover around the
hinge post ange and secure with the (2) screws
[Figure 7].
Installation Instructions
Anchoring the Hinge Post
Marking Centerlines
Marking Anchor Holes
Inserting Anchors
Base Cover
Threaded Side
Down
Flush with
Concrete
Flange
Fig. 4Fig. 4
Fig. 5Fig. 5
Fig. 6Fig. 6
Fig. 7Fig. 7
For terrazzo, ceramic tile, or brick veneer
installations, add the thickness of the nished oor
material to the anchor hole depth. Longer anchor
bolts and spacers may be required.
In some situations, you may not be able to use every
other ange hole (e.g. hitting rebar). In this case use
adjacent ange holes as necessary.
It is important that the hinge post is horizontally and
vertically level with the oor. If not, the gate arm may
not self-close and center properly.
NOTE
NOTE
NOTE
FIGURE 7.1.2
Locating the hinge post centerline.
GATE
CENTERLINE
41.5”*
PERPENDICULAR
HINGE POST
CETNERLINE
41.5”
Post with Anchor
Hole Alignment

CSG/SSG/CFG Installation and Maintenance Instructions
Page 6 For Assistance: [email protected] [phone] Created on: 10/7/2013
PUD3570R2-0 ©Alvarado Mfg. Co., Inc.
Installing the Directional Adapter Bracket
Adjusting the Swing Limit
Alvarado's default conguration for the CFG, CSG, and SSG gates is bi-directional (without the directional adapter
bracket installed). To congure a left- or right-hand only swing, install the directional adapter bracket per the
instructions below:
14. Swing the gate to the open position.
15. Using a 3/16” Allen wrench and (2) socket head cap screws, secure the directional adapter bracket to the lower
hinge post according to the desired swing direction [Figure 8].
16. Insert the rst 1/4” at point set screw and tighten it with an 1/8" Allen wrench until the at point of the set screw
protrudes out of the opposite side of the adapter bracket. Swing the gate into the ‘closed’ position and adjust the
set screw until the gate is in proper visual alignment. Once the ‘closed’ position is properly aligned, insert the
second set screw and tighten it until it’s stopped by the rst set screw [Figure 8].
The swing limit set screw can be used to limit the gate
arm's degree of travel and/or prevent overtravel.
Use an 1/8" Allen wrench to adjust the set screw
[Figure 10]:
• Turn the set screw counter-clockwise to decrease
the gate arm's degree of travel.
• Turn the set screw clockwise to increase the
degree of travel (to maximum).
Left-Hand /Right-Hand Swing Congurations
Adjusting the Swing Limit
Fig. 8Fig. 8
Fig. 10Fig. 10
Swing Limit Set Screw
1. Directional Adapter Bracket
2. Flat Point Set Screws
3. Socket Head Cap Screws

CSG/SSG/CFG Installation and Maintenance Instructions
Created on: 10/7/2013 For Assistance: [email protected] [phone] Page 7
©Alvarado Mfg. Co., Inc. PUD3570R2-0
Installing the Protective Pads (CFG Only)
1. Walk through the gate. The gate should move smoothly and return to the closed position.
2. Verify the hinge post and gate arm are horizontally and vertically level.
3. Ensure the gate arm and hinge post form a 90° angle.
17. Using a mild soap and water solution, clean the crash
plate surface of any dirt, oil or debris. Be sure to
thoroughly wipe dry the surface after cleaning.
18. Peel the backing off a protective pad and apply it to
the desired location on the crash plate using even
pressure [Figure 9].
19. Repeat steps 1 and 2 using the other protective pad
and the other side of the crash plate.
Cleaning and Maintenance
Functions Check
Setting up a cleaning and maintenance schedule along with proper maintenance will ensure maximum performance
and long service life of the gate. In addition, proper cleaning is required to achieve maximum corrosion resistance and
aesthetic appeal.
The frequency of exterior cleaning will depend on the environment in which the gate is installed. Alvarado
recommends cleaning every (60) days for gates installed indoors or in temperate climates. If a stainless steel gate
(SSG) is installed outdoors, clean the gate on a more frequent basis. A best practice for preventing build-up of
contaminants is to wipe down the gate with a damp cloth on a daily basis. Due to the different types of exterior
nishes available, different types of care must be taken to keep the gate looking clean.
• Stainless Steel - Regular cleaning is the best way to maintain any stainless steel nish. Regular cleaning can
be accomplished by wiping down the gate with a damp cloth. For stubborn stains and heavy spotting, our #1
recommendation is MAAS Metal Polish (in the liquid form). Follow the manufacturer’s directions, but in brief: (1)
wipe down excess dirt from the gate, (2) apply polish to the metal, (3) polish in the direction of the grain with a
super ne (0000) or ne (000) synthetic steel wool (never use standard steel wool), (4) wipe clean, (5) repeat
steps 2 - 4 until clean.
• Chrome - Periodic cleaning with a mild glass or all-purpose cleaner is the best way to prevent build-up of
contaminants on chrome surfaces. For stubborn stains, heavy spotting and rust, our #1 recommendation is MAAS
Metal Polish (in the liquid form). Follow the manufacturer’s directions. Do not install chrome gates (CSG/CFG)
outside.
• Powder Coat Finishes – To clean the powder coat nish, use a neutral detergent, such as a car shampoo, and
rinse with clean water. In the event that the powder coat nish is chipped, and bare metal is showing, seal the
area as soon as possible. If the area is not sealed, the underlying metal will rust, which could eat away the
powder coat and cause aking.
Exterior Cleaning
CFG Protective Pads
Crash
Plate
Protective Pad
Fig. 9Fig. 9
Use the supplied protective pads to dampen metal on
metal noise, and minimize wear and tear to the crash plate.
Both pads can applied to the entry
side of the crash plate for left- or right-
swing congurations.
NOTE

CSG/SSG/CFG Installation and Maintenance Instructions
Page 8 For Assistance: [email protected] [phone] Created on: 10/7/2013
PUD3570R2-0 ©Alvarado Mfg. Co., Inc.
Appendix A - Signage
The CSG,SSG, and CFG gates are equipped with two inll bars for mounting signage.
The CFG model comes with a clear acrylic sign
with a handicapped logo.
SSG with Custom Sign CFG with 8" x 12" Handicapped Sign
Fig. A1Fig. A1 Fig. A2Fig. A2
Alvarado recommends performing the maintenance steps below every (60) days. Maintenance should be performed
more frequently in high use applications and/or in dusty or humid environments.
1. Anchoring: Check that the anchors are tensioned to 20 ft-lbs. Tighten if necessary. Clean any accumulated dust
and dirt from the anchors and ange.
2. Leveling: Verify the hinge post and gate arm are horizontally and vertically level. Shim as necessary. Ensure the
gate arm and hinge post form a 90° angle.
3. Overtravel: Check the gate for overtravel. Overtravel is dened as the gate swinging in excess of 90° from the
closed position. Overtravel can lead to the gate arm colliding with adjacent xtures, potentially causing damage to
the xture and/or the gate. If the gate overtravels, refer to the Adjusting Swing Limit section on page 6.
Maintenance
A custom sign can be mounted to the CSG/SSG.
(Custom sign not included)

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Alvarado Manufacturing Company, Inc.
12660 Colony Street, Chino, CA 91710
Telephone: [phone]
Fax: [phone]
[email protected]
www.alvaradomfg.com
© 2013 Alvarado Manufacturing Company, Inc.
This work may not be reproduced, published or redistributed, in whole or in part, without the express prior written permission of Alvarado.