Calex CME20G User manual

MICROWAVE OVEN
CME20G
SERVICE
Manual
MICROWAVE OVEN CONTENTS
1. Precaution
2. Specifications
3. Operating Instructions
4. Disassembly and Reassembly
5. Alignment and Adjustments
6. Troubleshooting
7. Exploded Views and Parts List
8. PCB Diagrams
9. Schematic Diagrams
CALEX

(a) Do not operate or allow the oven to be
operated with the door open.
(b) Make the following safety checks on
all ovens to be serviced before
activating the magnetron or other
microwave source, and make repairs as
necessary:
(1) Interlock operation,
(2) proper door closing,
(3) seal and sealing surfaces (arcing,
wear, and other damage),
(4) damage to or loosening of hinges
and latches,
(5) evidence of dropping or abuse.
(c) Before turning on microwave power
for any service test or inspection
within the microwave generating
compartments, check the magnetron,
wave guide or transmission line, and
cavity for proper alignment, integrity,
and connections.
(d) Any defective or misadjusted
components in the interlock, monitor,
door seal, and microwave generation
and transmission systems shall be
repaired, replaced, or adjusted by
procedures described in this manual
before the oven is released to the
owner.
(e) A Microwave leakage check to verify
compliance with the Federal
performance standard should be
performed on each oven prior to
release to the owner.
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING
SERVICING TOAVOID POSSIBLE EXPOSURE TO EXCESSIVE
MICROWAVE ENERGY

1. Precaution
1-1 Safety precautions ( )
1-1
Follow these special safety precautions. Although the microwave oven is completely safe during ordinary
use, repair work can be extremely hazardous due to possible exposure to microwave radiation, as well as
potentially lethal high voltages and currents.
1. All repairs should be done in accordance
with the procedures described in this
manual. This product complies with
Federal Performance Standard 21 CFR
Subchapter J (DHHS).
2. Microwave emission check should be
performed to prior to servicing if the oven is
operative.
3. If the oven operates with the door open :
Instruct the user not to operate the oven and
contact the manufacturer and the center for
devices and radiological health immediatly.
4. Notify the Central Service Center if the
microwave leakage exceeds 5 mW/cm2
5. Check all grounds.
6. Do not power the MWO from a "2-prong"
AC cord. Be sure that all of the built-in
protective devices are replaced. Restore any
missing protective shields.
7. When reinstalling the chassis and its
assemblies, be sure to restore all protective
devices, including: nonmetallic control
knobs and compartment covers.
8. Make sure that there are no cabinet openings
through which people--particularly
children--might insert objects and contact
dangerous voltages. Examples: Lamp hole,
ventilation slots.
9. Inform the manufacturer of any oven found
to have emmission in excess of 5 mW/cm2,
Make repairs to bring the unit into
compliance at no cost to owner and try to
determine cause.
Instruct owner not to use oven until it has
been brought into compliance.
CENTRAL SERVICE CENTER
10. Service technicians should remove their
watches while repairing an MWO.
11. To avoid any possible radiation hazard,
replace parts in accordance with the wiring
diagram. Also, use only the exact
replacements for the following parts:
Primary and secondary interlock switches,
interlock monitor switch.
12. If the fuse is blown by the Interlock Monitor
Switch: Replace all of the following at the
same time: Primary, door sensing switch
and power relay, as well as the Interlock
Monitor Switch. The correct adjustment of
these switches is described elsewhere in this
manual. Make sure that the fuse has the
correct rating for the particular model being
repaired.
13. Design Alteration Warning:
Use exact replacement parts only, i.e.,
only those that are specified in the
drawings and parts lists of this manual.
This is especially important for the
Interlock switches, described above.
Never alter or add to the mechanical or
electrical design of the MWO. Any design
changes or additions will void the
manufacturer's warranty.10.Always unplug
the unit's AC power cord from the AC
power source before attempting to
remove or reinstall any component or
assembly.
14. Never defeat any of the B+ voltage
interlocks. Do not apply AC power to the
unit (or any of its assemblies) unless all
solid-state heat sinks are correctly installed.
15. Some semiconductor ("solid state") devices
are easily damaged by static electricity. Such
components are called Electrostatically
Sensitive Devices (ESDs). Examples include
integrated circuits and field-effect
transistors.
Immediately before handling any
semiconductor components or assemblies,
drain the electrostatic charge from your
body by touching a known earth ground.
16. Always connect a test instrument's ground
lead to the instrument chassis ground before
connecting the positive lead; always remove
the instrument's ground lead last.

17. When checking the continuity of the
switches or transformer, always make sure
that the power is OFF, and one of the lead
wires is disconnected.
18. Components that are critical for safety are
indicated in the circuit diagram by
shading, or .
19. Use replacement components that have the
same ratings, especially for flame resistance
and dielectric strength specifications. A
replacement part that does not have the
same safety characteristics as the original
might create shock, fire or other hazards.
1. High Voltage Warning
Do not attempt to measureany of the high
voltages--this includes the filament voltage
of the magnetron. High voltage is present
during any cook cycle.
Before touching any components or wiring,
always unplug the oven and discharge the
high voltage capacitor (See Figure 1-1)
2. The high-voltage capacitor remains charged
about 30 seconds after disconnection. Short
the negative terminal of the high-voltage
capacitor to the oven chassis. (Use a
screwdriver.)
3. High voltage is maintained within specified
limits by close-tolerance, safety-related
components and adjustments. If the high
voltage exceeds the specified limits, check
each of the special components.
1-2
Pretaution
1-2 Special Servicing Precautions (Continued)
1-3 Special High Voltage Precautions
PRECAUTION
Servicemen should remove their watches whenever
working close to or replacing the magnetron.
PRECAUTION
There exists HIGH VOLTAGE ELECTRICITY with high
current capabilities in the circuits of the HIGH VOLTAGE
TRANSFORMER secondary and filament terminals. It is
extremely dangerous to work on or near these circuits
with the oven energized.
DO NOT measure the voltage in the high voltage circuit
including filament voltage of magnetron.
PRECAUTION
Never touch any circuit wiring with your hand nor with
uninsulated tool during operation.
H. V. Diode
Short
H. V. Capacitor
Touch chassis ground first then short to the high
voltage capacitor terminal by using screwdriver or
jumper wire.

2. Specifications
2-1 Table of Specifications
2-1
MODEL CME20G
ITEM
TIMER 99 MINUTES 90 SECONDS
POWER SOURCE 230V/50HZ, AC
POWER CONSUMPTION MICROWAVE : 1,400W, GRILL : 1,100W
OUTPUT POWER FROM100 TO850W (6 LEVEL POWER)
(IEC-705 TEST PROCEDURE)
OPERATING FREQUENCY 2,450MHz
MAGNETRON OM75PH(31)
COOLING METHOD COOLING FAN MOTOR
OUTSIDE DIMENSIONS 489(W) x 275(H) x 368(D)
NET WEIGHT 15.5 Kg
SHIPPING WEIGHT 17 Kg

3-1
CLOCK SETTING
WEIGHT SELECTION
TIME SETTING
STOP/CANCEL BUTTON
MICROWAVE MODE
SELECTION
GRILL MODE SELECTION
COMBI MODE SELECTION
STANDING TIME SETTING
START BUTTON
INSTANTREHEAT/
COOK SELECTION
1-2-3
h
10 min min
1 min
10 s
Kg g
Auto
1
23
4
+ 30 s
AUTO DEFROST
SELECTION
3. Operating Instructions
3-1 Control Panel
3-2 Features & External Views
VENTILATION HOLES
GRILL
LIGHT DISPLAY
COUPLER
DOOR
DOOR LATCHES
OPEN DOOR
PUSH BUTTON
METAL RACK
SAFETY
INTERLOCK HOLES
ROLLER RING
CONTROL PANEL
TURNTABLE
489mm
306mm
275mm
193mm
368mm

4. Disassembly and Reassembly
4-1 Replacement of Magnetron, Motor Assembly and Lamp
4-1
Remove the magnetron including the shield case,
permanent magnet, choke coils and capacitors (all
of which are contained in one assembly).
1. Disconnect all lead wires from the magnetron
and lamp.
2. Remove the bracket mounting.
3.Remove the magnetron supporter
4. Remove the air cover.
5. Remove screws securing the magnetron to the
wave guide.
6. Take out the magnetron very carefully.
7. Remove screws from the back panel.
8.Remove the assy noise filter.
9. Take out the fan motor.
10. Remove the oven lamp by pulling out from
hole of air cover carefully.
. NOTE1: When removing the magnetron, make
sure that its antenna does not hit any
adjacent parts, or it may be damaged.
NOTE2: When replacing the magnetron, be sure
to remount the magnetron gasket in
the correct position and make sure the
gasket is in good condition.
1. Discharge the high voltage capacitor.
2. Disconnect all the leads.
3. Remove the mounting bolts.
4. Reconnect the leads correctly and firmly.
4-2 Replacement of High Voltage Transformer
PRECAUTION
Servicemen should remov their watches whenever
working close to or replacing the magnetron.
PRECAUTION
There exists HIGH VOLTAGE ELECTRICITY with high
current capabilities in the circuits of the HIGH
VOLTAGE TRANSFORMER secondary and filament
terminals. It is extremely dangerous to work on or
near these circuits with the oven energized.
DO NOT measure the voltage in the high voltage
circuit including filament voltage of magnetron.
Lamp Cover Air
Magnetron
H. V. Trans
H. V. Capacitor
Thermo S/W
Fan Motor
Screw

4-3 Replacement of Door Assembly
4-2
Disassembly and Reassembly
Insert flat screwdriver into the gap between Door
"A" and Door "C" to remove Door "C". Be careful
when handling Door "C" because it is fragile.
Then remove the door assembly.
Following the procedure as shown in the figure,
insert and bend a thin metal plate between Door
"E" and Door "A" until you hear the 'tick' sound.
1. Insertion depth of the thin metal plate should be
0.5mm or less.
4-3-3 Removal of Key Door & Spring
Remove pin hinge from Door "E"
Detach spring from Door "E" and key door.
4-3-1 Removal of Door "C"
4-3-2 Removal of Door "E"
Door "E"
Key Door Spring
Door "E"
Door "C"
Door "A"

4-3
1. Take out the glass tray and guide roller from the
cavity.
2. Turn the oven upside down to replace the drive motor.
3. Remove a screw securing the drive motor cover.
4. Disconnect all the lead wires from the drive motor.
5. Remove screws securing the drive motor to the
cavity.
6. Remove the drive motor and coupler.
7. When replacing the drive motor, be sure to
remount it in the correct position with the
coupler.
8. Connect all the leads to the drive motor.
9. Screw the drive motor cover to the base plate
with a screw driver.
1. Disconnect the oven from the power source.
2. When 15A fuse blows out by the operation of interlock monitor switch failure, replace the primary
interlock switch, door sensing switch, monitor switch and power relay.
3. When the above three switches operate properly, check if any other part such as the control circuit board,
blower motor or high voltage transformer is defective.
4-4 Replacement of Fuse
4-5 Replacement of Drive Motor
Disassembly and Reassembly
Screw
Drive Motor Cover Base Plate
Thermo
Switch
Drive Motor
4-3-5 Reassembly Test
After replacement of the defective component parts of the door, reassemble it and follow the instructions below for proper
installation and adjustment so as to prevent an excessive microwave leakage.
1. When mounting the door to the oven, be sure to adjust the door parallel to the bottom line of the oven
face plate by moving the upper hinge and lower hinge in the direction necessary for proper alignment.
2. Adjust so that the door has no play between the inner door surface and oven front surface. If the door
assembly is not mounted properly, microwave energy may leak from the space between the door and
oven.
3. Do the microwave leakage test.

4-6 Replacement of Control Circuit Board
4-6-1 Removal of Control Box Assembly
4-4
1. Be sure to ground any static electric charge in
your body and never touch the control circuit.
2. Disconnect the connectors from the control
circuit board.
3. Remove screws securing the control box
assembly.
4. Remove the screw securing the ground tail of the
keyboard.
1. Pull the lever end of the plastic fastener and
remove the Flexible Printed Circuit(FPC) of
membrane panel.
2. Remove screws securing the control circuit
board.
3. Lift up the control circuit board from the Ass'y
control box.
4. When reconnecting the FPC connector, make
sure that the holes on the connector are properly
engaged with the hooks on the Plastic Fastener.
1. Window display should not be disassembled as
its mounting tabs will be broken. If repair work
is difficult, replace with Ass'y control panel.
2. The membrane key board is attached to the
escutcheon base with doublefaced adhesive
tape. Therefore, applying hot air such as using of
hair dryer is recommended for smoother
removal.
3. When installing new membrane key board, make
sure that the surface of escutcheon base is
cleaned sufficiently so that any problems
(shorted contacts or uneven surface) can be
avoided.
4-6-2 Removal of P.C.B Assembly
4-6-3 Removal of Window Display & Membrane Panel
Disassembly and Reassembly
Control Box
FPC Connector Screw
Screw
Membrane
Panel
Window
Display

5. Alignment and Adjustments
5-1 High Voltage Transformer
5-2 Low Voltage Transformer
5-3 Magnetron
5-1
1. Remove connectors from the transformer terminals
and check continuity.
2. Normal resistance readings are as follows:
(Room temperature = 20˚C)
1. Continuity checks can indicate only an open
filament or a shorted magnetron. To diagnose an
open filament or shorted magnetron :
2. Isolate the magnetron from the circuit by
disconnecting its leads.
3. A continuity check across the magnetron filament
terminals should indicate one ohm or less.
4. A continuity check between each filament terminal
and magnetron case should read open.
1. The low voltage transformer is located on the
control circuit board.
2. Remove the low voltage transformer from the
PCB Ass'y and check continuity.
3. Normal resistor reading is shown in the table.
PRECAUTION
1. High voltage is present at the high voltage terminals during any cook cycle.
2. It is neither necessary nor advisable to attempt measurement of the high voltage.
3. Before touching any oven components or wiring, always unplug the oven from its power source and discharge the high voltage
capacitor.
Filament Terminals
Primary
Terminals
MODEL SHV-273EG
Secondary 104Ω ±10%
Filament Shows Continuity
Primary 1.38Ω ±10%
Terminals Resistance
1~2(Input) 1,201Ω
3~4(Output 7V) 4.348Ω
5~6(Output17V) 21.72Ω
Cooling Fins
Gasket Plate
Magnetron Antenna

5-4 High Voltage Capacitor
5-5 High Voltage Diode
5-6 Main Relay and Power Control Relay
5-7 Adjustment of Primary Switch, Door Sensing Switch and Monitor Switch
5-2
1. Check continuity of the capacitor with the meter set at the highest resistance scale.
2. Once the capacitor is charged, a normal capacitor shows continuity for a short time, and then indicates 9MΩ.
3. A shorted capacitor will show continuous continuity.
4. An open capacitor will show constant 9MΩ.
5. Resistance between each terminal and chassis should read infinite.
1. Isolate the diode from the circuit by disconnecting its leads.
2. With the ohm-meter set at the highest resistance scale, measure across the diode terminals. Reverse the
meter leads and read the resistance. A meter with 6V, 9V or higher voltage batteries should be used to
check the front-to back resistance of the diode (otherwise an infinite resistance may be read in both
directions). The resistance of a normal diode will be infinite in one direction and several hundred KΩin
the other direction.
1. When mounting Primary switch and Interlock
Monitor switch to Latch Body, consult the
figure.
2. No specific adjustment during installation of
Primary switch and Monitor switch to the latch
body is necessary.
3. When mounting the Latch Body to the oven
assembly, adjust the Latch Body by moving it so
that the oven door will not have any play in it.
Check for play in the door by pulling the door
assembly. Make sure that the latch keys move
smoothly after adjustment is completed.
Completely tighten the screws holding the Latch
Body to the oven assembly.
4. Reconnect to Monitor switch and check the
continuity of the monitor circuit and all latch
switches again by following the components test
procedures.
5. Confirm that the gap between the switch
housing and the switch actuator is no more than
0.5mm when door is closed.
1. The relays are located on the PCB Ass'y. Isolate them from the main circuit by disconnecting the leads.
2. Operate the microwave oven with a water load in the oven. Set the power level set to high.
3. Check continuity between terminals of the relays after the start pad is pressed.
Precaution
For continued protection against radiation hazard, replace parts in accordance with the wiring diagram and be sure to use the
correct part number for the following switches: Primary and door sensing switches, and the interlock monitor switch (replace all
together). Then follow the adjustment procedures below. After repair and adjustment, be sure to check the continuity of all
interlock switches and the interlock monitor switch.
Alignment and Adjustments
Door Open Door Closed
Primary switch ∞0
Monitor switch (COM-NC) 0 ∞
Door Sensing S/W ∞0
Primary Interlock Switch
Lever Switch
Body Latch Door Sensing
Switch
Interlock Monitor
Switch

5-3
7. Normal temperature rise for this model is 9˚C to 11˚C at 'HIGH'.
NOTE 1: Variations or errors in the test procedure will cause a variance in the temperature rise.
Additional power test should be made if temperature rise is marginal.
NOTE 2: Output power in watts is computed by multiplying the temperature rise (step 5) by a factor of 90
times the of centigrade temperature.
4.187 x 1000 x ∆T+0.88xMcx(T2-T0)
Output Power = 46.5
46.5: Heating Time (sec)
4.187 : Coefficient for Water
1000 : Water (cc)
∆T : Temperature Rise (T2-T1)
Mc : Cylindrical borosilicate glass weight
To : Room temperature.
5-8 Output Power of Magnetron
Alignment and Adjustments
CAUTION
MICROWAVE RADIATION
PERSONNEL SHOULD NOT ALLOW EXPOSURE TO MICROWAVE RADIATION FROM MICROWAVE GENERATOR OR OTHER PARTS
CONDUCTING MICROWAVE ENERGY.
The output power of the magnetron can be measured by performing a water temperature rise test.
Equipment needed :
* Two 1-liter cylindrical borosilicate glass vessel (Outside diameter 190 mm)
* One glass thermometer with mercury column
NOTE: Check line voltage under load. Low voltage will lower the magnetron output. Make all temperature
and time tests with accurate equipment.
1. Fill the one liter glass vessel with water.
2. Stir water in glass vessel with thermometer, and record glass vessel's temperature ("T1", 10±1˚C).
3. After moving the water into another glass vessel, place it in the center of the cooking tray. Set the oven to high
power and operate for 48seconds exactly. (1.5 seconds included as a holding time of magnetron oscillation:)
4. When heating is finished, stir the water again with the thermometer and measure the temperature ("T2").
5. Subtract T1 from T2. This will give you the water temperature rise. (∆T)
6. The output power is obtained by the following formula;
The microwave heat distribution can be checked indirectly by measuring the water temperature rise at
certain positions in the oven:
1. Prepare five beakers made of 'Pyrex', having 100 milliliters capacity each.
2. Measure exactly 100milliliters off water load with a measuring cylinder, and pour into each beaker.
3. Measure the temperature of each water load. (Readings shall be taken to the first place of decimals.)
4. Put each beaker in place on the cooking tray as illustrated in figure below. Start heating.
5. After heating for 2 minutes, measure the water temperature in each beaker.
6. Microwave heat distribution rate can be calculated as follows:
Minimum
Temperature Rise
Heat Distribution = X 100(%)
Maximum
Temperature Rise
The result should exceed 65%.
5-9 Microwave Heat Distribution - Heat Evenness
D
D
D/4
D/4
D/4
D/4
Cooking Tray
Beaker

5-4
Alignment and Adjustments
1) Pour 275±15cc of 20±5˚C(68±9˚F) water in a
beaker which is graduated to 600cc, and place
the beaker in the center of the oven.
2) Start to operate the oven and measure the
leakage by using a microwave energy survey
meter.
3) Set survey meter with dual ranges to 2,450MHz.
4) When measuring the leakage, always use the 2
inch spacer cone with the probe. Hold the probe
perpendicular to the cabinet door. Place the
spacer cone of the probe on the door and/or
cabinet door seam and move along the seam, the
door viewing window and the exhaust openings
moving the probe in a clockwise direction at a rate of 1 inch/sec. If the leakage testing of the cabinet door
seam is taken near a corner of the door, keep the probe perpendicular to the areas making sure that the
probe end at the base of the cone does not get closer than 5cm to any metal. If it gets closer than 5cm,
erroneous readings may result.
5) Measured leakage must be less than 4mW/cm2, after repair or adjustment.
5-13 Leakage Measuring Procedure
5-10 Procedure for Measurement of Microwave Energy Leakage
5-12 Note on Measurement
5-11 Check for Microwave Leakage
5-13-1 Record keeping and notification after measurement
1) After adjustment and repair of a radiarion preventing device, make a repair record for the measured
values, and keep the data.
2) If the radiation leakage is more than 4 mW/cm2 after determining that all parts are in good condition,
functioning properly and the identical parts are replaced as listed in this manual notift that fact to ;
CENTRAL SERVICE CENTER
5-13-2 At least once a year have the microwave energy survey meter checked for accuracy by its
manufacturer.
1. Remove the outer panel.
2. Pour 275±15cc of 20±5˚C(68±9˚F) water in a
beaker which is graduated to 600cc, and
place the beaker in the center of the oven.
3. Start the oven at the highest power level.
4. Set survey meter dual ranges to 2,450MHz.
5. Using the survey meter and spacer cone as
described above, measure arnear the
opening of magnetron, the surface of the air
guide and the surface of the wave guide as
shown in the following photo.( but avoid the
high voltage components.) The neading
should be less than 4mW/cm2.
1) Do not exceed the limited scale.
2) The test probe must be held on the grip of the handle, otherwise a false reading may result when the
operator's hand is between the handle and the probe.
3) When high leakage is suspected, do not move the probe horizontally along the oven surface; this may
cause damage to the probe.
4) Follow the recommendation of the manufacturer of the microwave energy survey meter.
Maximum allowable leakage is 5mW/cm2.
4mW/cm2is used to allow for measurement and meter accuracy

6. Troubleshooting
6-1
PRECAUTION
1. CHECK GROUNDING BEFORE CHECKING FOR TROUBLE.
2. BE CAREFUL OF THE HIGH VOLTAGE CIRCUIT.
3. DISCHARGE THE HIGH VOLTAGE CAPACITOR.
4. WHEN CHECKING THE CONTINUITY OF THE SWITCHES OR TRANSFORMER, DISCONNECT ONE LEAD WIRE FROM THESE
PARTS AND THEN CHECK CONTINUITY WITHOUT THE POWER SOURCE ON. TO DO OTHERWISE MAY RESULT IN A FALSE
READING OR DAMAGE TO YOUR METER.
5. DO NOT TOUCH ANY PART OF THE CIRCUIT OR THE CONTROL CIRCUIT BOARD, SINCE STATIC DISCHARGE MAY DAMAGE IT.
ALWAYS TOUCH GROUND WHILE WORKING ON IT TO DISCHARGE ANY STATIC CHARGE BUILT UP.
6-1 Electrical Malfunction
SYMPTOM CAUSE CORRECTIONS
Oven is dead. 1. Open or loose lead wire harness Check fan motor when thermal cutout is defective.
Fuse is OK. 2. Open thermal cutout (Magnetron)
No display and no operation at all. 3. Open low voltage transformer Check Ass'y PCB when LVT is defective.
4. Defective Ass'y PCB
No display and no operation at all. 1. Shorted lead wire harness Check adjustment of primary, interlock monitor,
Fuse is blown. 2. Defective primary latch switch (NOTE 1) door sensing switch.
3. Defective monitor switch (NOTE1)
4. Shorted HVCapacitor
5. Shorted HVTransformer (NOTE2)
NOTE 1: All of these switches must be replaced at the same time.
(refer to adjustment instructions)
Check continuity of power relay contacts and if it has continuity, replace power
relay also.
NOTE 2: When HVTransformer is replaced, check diode and magnetron also.
Oven does not accept 1. Key input is not in-Sequence Refer to operation procedure.
key input (Program) 2. Open or loose connection of membrane
key pad to Ass'y PCB
3. Shorted or open membrane panel
4. Defective Ass'y PCB Replace PCB main.
1. Off-alignment of latch switches Adjust door and latch switches.
2. Open or loose connection of high voltage
circuit especially magnetron filament
circuit
NOTE: Large contact resistance will bring
lower magnetron filament voltage and
Timer starts countdown but no cause magnetron to lower output and/or
microwave oscillation. intermittent oscillation.
(No heat while oven lamp and 3. Defective high voltage components Check high voltage component according to
fan motor turn on.) H.V.Transformer component test procedure and replace if it is
H.V.Capacitor defective.
H.V.Diode,H.V.Fuse
Magnetron
4. Open or loose wiring of power relay
5. Defective primary latch switch
6. Defective power relay or Ass'y PCB Replace PCB main.

6-2
Troubleshooting
SYMPTOM CAUSE CORRECTIONS
Oven lamp and fan motor turn on 1. Misadjustment or loose wiring Adjust door and latch switches.
of primary latch switch
2. Defective primary latch switch
Oven can program but timer 1. Open or loose wiring of secondary Adjust door and interlock switches.
does not start. interlock switch
2. Off-alignment of primary interlock
3. Defective secondary interlock S/W
Microwave output is low;. 1. Decrease in power source voltage. Consult electrician.
Oven takes longer time to 2. Open or loose wiring of magnetron
cook food. filament circuit. (Intermittent oscillation))
3. Aging of magnetron
Fan motor turns on when plugged in Loose wiring of door sensing switch Check wire of door sensing switch.
Oven does not operate and return Defective Ass'y PCB Replace PCB main.
to the plugged in mode.
Loud buzzing noise can be heard. 1. Loose fan and fan motor Tighten screws of fan motor.
2. Loose screws on H.V.Transformer Tighten screws of H.V.Transformer.
3. Shorted H.V.Diode Replace H.V.Diode.
Turntable motor does not rotate. 1. Open or loose wiring of turntable motor. Check the wire of turntable motor
2. Defective turntable motor. Replace turntable motor.
Oven stops operation during cooking 1. Open or loose wiring of primary Adjust door and latch switches.
interlock switch
2. Operation of thermal cutout(Magnetron)
Sparks 1. Metallic ware or cooking dishes Inform the customer.
touching on the oven wall.
2. Ceramic ware trimmed with gold or Do not use any type of cookware with
silver powder also causes sparks. metallic trimming.
Uneven cooking Uneven intensity of microwave due to Wrap thinner parts of the food with
its characteristics. aluminum foil.
Use plastic wrap or cover with a lid.
Stir once or twice while cooking
foods such as soup, cocoa, or milk.
Noise from the turntable motor Noise may result from the motor. Replace turntable motor.
when it starts to operate.
6-1 Electrical Malfunction(continued)

7. Exploded Views and Parts List
7-1 Exploded Views
7-1
M1
M4
M5
M27
M25
M36
C1
C2
C3
C4
C5 C6
C7
M30 M31
M33
M29
M32
M28
M3
M2
M18
M26
M17
M6
M7
M9
M8
M20
M21
M22
M23
B1
B2
B4
B3
M11
M44
M12
M14
C8
M13
M37
M38
M39
M40
M15
M34
M19
M35
M10
D6
D1 D2
D3
D5
D4
D7
M24
M41
M42
M16
M43
D8
D9

7-2 Main Parts List
7-2
Exploded Views and Parts List
Ref. No. Parts No. Description Specification Q'ty Remarks
M 1 DE70-30116W PANEL-OUTER SECC,T0.5,W351.7,L1014.7,WHT,M 1
M 2 DE63-90035M CUSHION-RUBBER DFA20,T1.5,W100,L190,-,CE2733,BLK 1
M 3 DE61-50323A BRACKET-UPPER SECC,T0.6,W385,L205,M6245G 1
M 4 DE61-30008A SUPPORTER-HEATER ALUMINA,T12,CE745G 1
M 5 DE61-70060A SPRING-PLATE SK-5,T0.5 1
M 6 DE47-00004A HEATER-GRILL SHG-2733E,-,-,-,-,-,-,-,230V1080W 1
M 7 DE60-40009B WASHER-TEFLON SLOT,ID22.2,OD28,T1.2,TEFLON 1
M 8 DE63-20017A GASKET-HEATER BRASS,T1.5,OD30.5,ID22.5 1
M 9 DE61-50576A BRACKET-HEATER STS430,T0.5,W70,L70,-,3RD-W 1
M10 DE74-80062A STOPPER-HEATER SECC,T0.8xW70xL70,-,-,-,3RD-W 1
M11 DE39-20058C ASSY POWER CORD KKP-4819D/B232,250V16A,L1700,G 1
M12 DE27-10020A COIL-MC CHOKE TC,101 1
M13 DE39-40409A WIRE HARNESS-E 230V50HZ,M9G45,CTW 1 H/EART
M14 DE97-00107A ASSY-COVER BACK CE2733 1
M15 DE39-00036A WIRE HARNESS-A 230V50HZ,-,-,CE2733(INRUSH),AMFO 1
M16 DE96-00007A ASSY NOISE FILTER SN-3WEA,250V10A,3W INRUSH TC 1
M17 DE71-60467A COVER-BLOWER PP,-,-,-,-,3RD-0.7 1
M18 DE96-00031A ASSY MOTOR-FAN SMF-3RDEA,230V50HZ,2400RPM,M1733 1
M19 4713-001031 LAMP-INCANDESCENT 230V,173mA,40W,ORG,-,-,25x69mm 1 CV/AIR
M20 DE47-20009A THERMOSTAT PW2N-520PB,160/60,250V/7.5A,H 1 MG-TCO
M21 OM75PH(31)ESS ASSY-MAGNETRON OM75PH(31)ESS 1
M22 DE71-60457A COVER-AIR PP,T1.7,W115.5,L150,WHT,3RD-W0 1
M23 DE93-20101A ASSY BODY LATCH 3RD-0.7,P/BUTTON,PP 1
M24 DE66-90113A LEVER-DOOR PP(TB53-GH10),T2.5,W31X100.5,-,12G,NTR,3RD-W 1
M25 DE71-60462A COVER-CEILING MICA-SHEET,T0.3,W109.2,L114.2 1
M26 DE47-20010A THERMOSTAT PW-2N(120/60)187Y,250V7.5A,120 1 CAV-TCO
M27 DE31-10154A MOTOR-DRIVE M2HJ49ZR02,ST-16,50/60HZ 1
M28 DE80-10003D BASE-PLATE SGCC1-Z,T0.8,-,-,CE2713/33/CE2714/74,3RD-W 1
M29 DE26-00010A TRANS-H.V SHV-273EG,230V50HZ,2215V/3.40V,-,KE 1
M30 2501-001104 C-OIL 1uF,2.1KV,BK,54x35x80,20 1
M31 DE61-50106A BRACKET-HVC SECC,T0.8,W31,L125.8 1
M32 DE61-40017A FOOT PP(A353),BLK,MW5630T 2
M33 DE59-00002A DIODE-H.V ESJC13-12B,12KV,MWO ALL,RING&FLAT TERMIN 1
M34 DE91-70061B ASSY-H.V.FUSE THV060T-0750-H,5KV0.75A,RED 1
M35 DE94-00089S ASSY DOOR CME20G(CE2733),PURE-WHT,CALEX 1
M36 DE94-00088E ASSY CONTROL-BOX CME20G(CE2733),PURE-WHT,CALEX 1
M37 DE74-20102B TRAY-COOKING GLASS,T5.0,PI288,780G,M745 1
M38 DE92-90436C ASSY-GUIDE ROLLER MW4370W,D16.5,XAREX 1
M39 DE67-60075A COUPLER PPS,7G,BRN,M97G45 1
M40 DE74-70071B RACK-WIRE MSWR3,PI3,PI230,HI80,SNC2 1
M41 DE47-20032A THERMOSTAT PW-2N,85/75 1 GRL-TCO
M42 DE63-00004A CUSHION-HVT EPDM,T2,W30,L50,-,BLK,CE2733 1
M43 3601-000448 FUSE-FERRULE 250V,10A,SB,CERAMIC,6.35X31.8MM 1
M44 DE65-20014A CABLE CLAMP DA-6N,NY-66 1 P-CORD
: Option Parts : Warning : Electrostatically Sensitive Devices

7-3
7-3 Door Parts List
Ref. No. Parts No. Description Specification Q'ty Remarks
D 1 DE64-40322S DOOR-A ABS,-,-,-,PURE-WHT,CME20G(CE2733),CALEX 1
D 2 DE67-20186A SCREEN-DOOR SAN,T2.2,W354,L224,SMOG,3RD-0.7CU.FT 1
D 3 DE92-50133F ASSY DOOR-E CE2733(3RD-0.7),BLK-CAOTING,-,2ND-HINGE 1
D 4 DE64-40008B DOOR-C PP,T1.5,BLK,CE745G 1
D 5 DE64-40006F DOOR-KEY POM(F20-02),-,-,12G,BLK,MW7897G,NO-TALK 1
D 6 DE61-70033A SPRING-KEY ES,HSWR10,PI0.6,D6.0,L22.3,BLU 1
D 7 DE61-80004A HINGE-LOWER SCP1,T2.3,ZN-COATING,M745 1
D 8 DE61-80005A HINGE-UPPER SCP1,T2.3,ZN-COATIN,M745 1
D 9 DE94-00204S ASSY DOOR-A CME20G(CE2733),PURE-WHT,CALEX 1
7-4 Control Parts List
Ref. No. Parts No. Description Specification Q'ty Remarks
C 1 DE66-20281A BUTTON-PUSH ABS,15g,T2x37x86,WHT,3RD-W B D 1
C 2 DE61-70076A SPRING-BUTTON HSWR,PI0.6 1
C 3 DE34-00018B SWITCH-MEMBRANE PET,CME20G(CE2733),-,-,-,-,-,CALEX 1
C 4 DE72-70210A CONTROL-PANEL ABS,WHT,100g,-,MW779BW(3RD-0.7 1
C 5 DE97-00099A ASSY-WINDOW SUB CE2733,3RD-S2 1
C 6 RC-W3LCD3-00 ASSY PCB PARTS CE2974T,230V50Hz 1
C 7 DE94-00127A ASSY CONTROL-PANEL 230V50HZ,3RD S2,WHT 1
C 8 DE64-00039A WINDOW-COVER HIDDEN ABS,BLK,CE2733,24.6X66.1 1
7-5 Body Latch Parts List
Ref. No. Parts No. Description Specification Q'ty Remarks
B 1 DE66-40001C LATCH-BODY PP(FB53WH),-,39.2G,NTR,-,3RD-W MW5592W 1
B 2 3405-000178 SWITCH-MICRO 250V,15A,200gf,SPST-NO 2
B 3 3405-000175 SWITCH-MICRO 250V,15A,200gf,SPST-NO 1
B 4 DE66-90114A LEVER-S/W PP(FB53WH),-,-,-,3.5G,NTR,3RD-W MW5592W 1
Exploded Views and Parts List

Parts No. Description Specification Q'ty Remarks
DE60-10012A SCREW-TAP TITE TH,+,3,M4,L10,SWR10,ZPC2,TOOTH 1 P-CORD
DE60-10012A SCREW-TAP TITE TH,+,3,M4,L10,SWR10,ZPC2,TOOTH 1 PCB-GND
DE60-10018A SCREW-ASSY MACHINE PH,M4X0.7P,8,MSWR10,SN1,WS 2 BKT-HEATER
DE60-10045A SCREW-TAP PH PH,M3,L6,FEFZY 1 GRL-TCO
DE60-10080A SCREW-WASHER M5,L12,2S 4 HVT
DE60-10080A SCREW-WASHER M5,L12,2S 4 MGT
DE60-10082H SCREW-A 2S-4X12,TOOTHED 2 B-LATCH
DE60-10082H SCREW-A 2S-4X12,TOOTHED 3 B-PLATE
DE60-10082H SCREW-A 2S-4X12,TOOTHED 3 BKT-UPPER
DE60-10082H SCREW-A 2S-4X12,TOOTHED 1 C-BLOWER
DE60-10082H SCREW-A 2S-4X12,TOOTHED 1 C-CLAMP
DE60-10082H SCREW-A 2S-4X12,TOOTHED 1 CON-BOX
DE60-10082H SCREW-A 2S-4X12,TOOTHED 1 COVER-AIR
DE60-10082H SCREW-A 2S-4X12,TOOTHED 4 OUT-PANEL
DE60-10098A SCREW-ASSY TAP TITE PH,TC,M4X8,SWRCH18A,ZPC2,GLD,W 1 CVT-TCO
DE60-10098A SCREW-ASSY TAP TITE PH,TC,M4X8,SWRCH18A,ZPC2,GLD,W 2 D-MOTOR
DE60-10098A SCREW-ASSY TAP TITE PH,TC,M4X8,SWRCH18A,ZPC2,GLD,W 2 MGT-TCO
DE60-10122A SCREW-TAP TH TAP,TH,2-4X8,FE,FN 1 CV-CEILING
DE60-10122A SCREW-TAP TH TAP,TH,2-4X8,FE,FN 1 P-OUTER
DE60-10195A SCREW-STAR POLE TH,*,2,4,12,SWCH18A,ZNC 2 C-BACK
DE60-20063A BOLT-FLANGE M4,10,ZPC3,YEL,MSWR 2 H/LOWER
DE60-20063A BOLT-FLANGE M4,10,ZPC3,YEL,MSWR 2 H/UPPER
DE60-30016A NUT-FLANGE M4,MSWR10 2 F-MOTOR
DE60-10098A SCREW-ASSY TAP TITE PH,TC,M4X8,SWRCH18A,ZPC2,GLD,W 1 -
DE60-10012A SCREW-TAP TITE TH,+,3,M4,L10,SWR10,ZPC2,TOOTH 1 -
DE60-10088A SCREW-TAP PH PH,M3,L8,FEFZY,PLAIN 2 PCB
7-4
7-6 Standard Parts List
Exploded Views and Parts List