Caliber Crossflame Silver Series Installation guide
Models:
35” 2 BURNER GRILLS:
CGA35-2GR-L/N; (2) grill burners, (1) rotisserie burner w/ stainless steel nish
CGA35-2G-L/N; (2) grill burners, no rotisserie burner w/ stainless steel nish
Add sux “-C” for cart mounted units
41” 3 BURNER GRILLS:
CGA41-2G-1SR-L/N; (2) grill burners, (1) sear burner w/ rotis w/ stainless steel nish
CGA41-2G-1S-L/N; (2) grill burners, (1) sear burner no rotis w/ stainless steel nish
Add sux “-C” for cart mounted units
Installation + Use/Care Instructions
Caliber Crossame™ Silver Series Outdoor Grills
Appliances
Table of Contents
Pages 1-5
Pages 6-11
Pages 12-13
Pages 14-15
Page 16
Pages 17-18
Page 19
Page 20
Page 21-22
Pages 23-24
Care and Safety Precautions
Grill Placement and Installation
Pressure Testing and Hookups
Leak Testing
Air Shuer Adjustments
Lighting, Match Lighting Instructions
Using the Rotisserie
Care and Maintenance
Warranty
Avertissement - Aention - Francais
1
DANGER:
IMPORTANT SAFETY NOTICE:
Certain Liquid Propane dealers may ll liquid propane cylinders for use in the grill beyond cylinder lling capacity.
is “Overlling” may create a dangerous condition.
“Overlled” tanks can build up excess pressure. As a safety device, the tank pressure relief valve will vent propane gas
vapor to relieve this excess pressure. is vapor is combustible and therefore can be ignited. To reduce this danger, you
should take the following safety precautions:
When you have your tank lled, be sure you tell the supplier to ll it to no more than 3/4 (75%) of its total capacity.
Do not store a full tank in direct sunlight.
WARNING!
Push and turn the selected burner knob om “OFF” to “HI”. If burner does not light in 4 to 5 seconds turn knob “OFF” and wait
5 minutes before trying again for any accumulated gas to dissipate. Repeat until the burner has lit.
Begin by insuring proper installation and servicing. Follow the installation instructions within this manual. Have your
grill installed by a qualied installer. Have the installer show you where the gas supply shut-o valve is located so that you
know where and how to shut o the gas to the grill. If you smell gas, your installer has not done a proper job of checking
for leaks. If the connections are not perfectly sealed, you can have a small leak and therefore a faint gas smell. Finding a
leak is not a “do-it-yourself ” procedure. Some leaks can only be found with the burner control in the “ON” position and
this must be done by a qualied technician.
»Never aach or disconnect an LP cylinder, or move or alter gas ings when the grill is in operation or is hot.
»Clean and perform general maintenance on the grill twice a year. Watch for corrosion, cracks, or insect activity.
»Check the regulator, hoses, burner ports, air shuer, and venturi/valve section carefully. Always turn o gas at the
source (tank or supply line) prior to inspecting parts.
If you smell gas:
1. Shut o gas to the grill.
2. Extinguish any open ame.
3. Open Lid.
4. If odor continues, keep away from the grill
and immediately call your gas supplier or local
re department.
AVERTISSEMENT
S’IL Y A UNE ODEUR DE GAZ:
1. Coupez l’admission de gaz de l’appariel.
2. Éteindre toute amme nue.
3. Ouvrir le couvercle.
4. Si l’odeur persiste, appeler immédiatement votre compagnie
de gaz ou votre département des incendies.
WARNING:
1. Do not store or use gasoline or other am-
mable liquids or vapors in the vicinity of this
grill or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this grill or any
other appliance.
AVERTISSEMENT
1. Ne pas entreposer ni utiliser de l’essence ni
d’autres vapeurs ou liquides inammables dans le
voisinage de l’appareil, ni de tout autre appareil.
2. Une bouteille de propane qui n’est pas raccordée
en vue de son utilisation, ne doit pas être entrepo-
sée dans le voisinage de cet appareil ou de tout
autre appareil.
2
CARE AND SAFETY PRECAUTIONS
WARNING! DO NOT aempt to light grill without reading the lighting instructions section of this manual.
THIS GRILL IS FOR OUTDOOR USE ONLY!
FOR YOUR SAFETY
DO NOT store or use gasoline or other ammable vapors and liquids in the vicinity of this or any appliance.
Tested in accordance with ANSI Z21.58b-2000 CGA 1.6b-M02 for LP and Natural Gas Standard for Outdoor Use Only.
Check your local building codes for the proper method of installation. In the absence of local codes, this unit should be
installed in accordance with the National Fuel Gas Code No. Z223.1-1988 and the National Electrical Coe ANSI/NFPA No.
70-1990.
CALIFORNIA PROPOSITION 65 WARNING!
e burning of gas cooking fuel generates some by-products that are on the list of substances that are known by the State
of California to cause cancer or reproductive harm. California Law requires businesses to warn customers of potential
exposure to these substances. Always operate this unit according to the use and care manual, ensuring you provide good
ventilation when cooking with gas.
WARNING! Children and pets should not be le alone or unaended in an area where the grill is being used.
SAFETY PCTICES TO AVOID PERSONAL INJURY!
When properly cared for, your Caliber grill will give safe and reliable service for many years. However, extreme care must
be used since the grill produces intense heat and can increase accident potential. When using your grill, basic safety prac-
tices must be followed, including but not restricted to the following:
FIRST
»Read entire Use and Care Manual carefully and completely BEFORE using your grill for the rst time to reduce the risk
of re, hazard, or other injury.
REPAIR
»Do not repair or replace any part of your grill unless specically recommended in this manual. All other services should
be referred to a qualied service technician.
CHILDREN
»Do not store items of interest to children around or below the grill.
»Never allow children or pets to crawl inside an island enclosure where a grill is placed.
FLAMMABLE MATERIALS
»Never let clothing, potholders, or other ammable materials come into contact with or close to any hot surface of the
grill until it has cooled. Fabric may ignite and result in personal injury.
»For personal safety, never lean over the grill while in use.
»Wear proper apparel. Loose ing garments or sleeves should never be worn while using this grill. Some synthetic
fabrics are highly ammable and should not be worn while cooking.
COOKWARE
»Only certain types of glasses, heat-proof glass, ceramic, earthenware, or other glazed utensils are suitable for grill use.
Use of these types of materials may break with sudden temperature changes. Use only on low or medium heat seings
according to the manufacturer’s instructions.
»Do not heat unopened food containers as a build up of pressure may cause the container to burst.
PROTECTIVE GEAR
»Protect hands with oven mis when opening and closing the grill lid.
»When using the grill, never touch the grill rack, ame spreader, radiant tray, or immediate surrounding area as these
areas become extremely hot and could cause burns.
3
POTHOLDERS
»Use only dry potholders: moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel
or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill rack.
GREASE
»Grease is ammable. Let hot grease cool before aempting to handle it. Avoid leing grease deposits collect at the
boom of the grill. Clean grill aer each use to avoid grease build-up.
AIRFLOW
»Do not use aluminum foil to line the grill racks or grill boom. is can severely upset combustion airow or trap excessive
heat in the control area. e result of this can be melted knobs, melted igniters and wiring, and increase the chance of per-
sonal injury.
»For proper lighting and performance of the burners, keep the burner ports clean. It is necessary to clean them periodi-
cally for optimum performance. e burners will only operate in one position and must be mounted correctly for safe
operation.
CLEANING
»Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is not. Some
cleaners produce noxious fumes or can ignite if applied to a hot surface.
»Be sure all grill controls are turned o and the grill is cool before using a type of aerosol cleaner on or around the grill.
e chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.
EXCESSIVE FAT
»Do not use the grill to cook excessively fay meats or products that promote are-ups.
COMBUSTIBLES AND LOCATION
»Do not operate the grill under unprotected combustible construction. Use only in well ventilated area.
»Do not use the grill on boats, recreation vehicles, or in buildings, garages, sheds, breezeways, or other such enclosed
areas.
»Keep the area surrounding the grill free from combustible materials, trash, or combustible uids.
»Do not obstruct the ow of combustions and ventilation.
»Always adhere to the specied clearances. Combustible locations (rear, 18” and side 20”).
STOGE
»If storing the unit indoors, ensure that it is cool. If an LP tank is used, the cylinder must be unhooked and stored out-
side in a well-ventilated area, out of the reach of children.
SAFETY
»Keep all electrical cords and fuel supply hoses away from the heated areas of the grill.
»Never use a dented or rusty LP tank.
»e Natural Gas pressure regulator or LP Regulator hose assembly supplied with this unit must be used. Contact Cali-
ber Appliances for replacement parts.
4
WARNING!
Spiders and insects can nest in the grill burners , causing gas not to ow through the burner. e gas will ow from
the front of the burner into the control panel. is is a very dangerous condition which can cause a re to occur
behind the valve panel, thereby damaging the grill components and making it unsafe to operate. If this occurs, call for
service immediately.
WARNING!
Keep the area surrounding the grill free from combustible materials, trash, or combustible uids and vapors such as
gasoline or charcoal lighter uid. Do not obstruct the ow of combustion and ventilation air.
WARNING!
Never use the grill in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind
break will be required. Always adhere to the specied clearances listed.
»Aer a period of storage or non-use (such as over the winter), the gas grill should be checked for gas leaks, deteriora-
tion, proper assembly, and burner obstructions before using.
»Never lean over an open grill. When lighting a burner, always pay close aention to what you are doing. Be certain you
are pushing the ignition buon when you aempt to light the grill.
»Aer lighting burners, make sure burners are operating normally.
»When using the grill, do not touch the grill burner, grate, or immediate surrounding area as these areas become ex-
tremely hot and could cause burns.
»When using the side burners always use at boomed pans which are large enough to cover the side burner. Adjust the
ame so that it heats only the boom of the pan to avoid ignition of clothing. Position handles inward away from open
edges of the unit to avoid burns associated with unintentional spillovers. Hold the handle of the pan to prevent move-
ment of it when turning or stirring food. For proper lighting and performance of the burners keep the ports clean. It is
necessary to clean periodically for optimum performance.
»Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill while it is hot. Some
cleaners produce noxious fumes or can ignite if applied to a hot surface.
»Be sure all grill controls are turned o and the grill is cool before using any type of aerosol cleaner on or around the
grill. e chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to cor-
rode.
»Do not use the grill for cooking excessively fay meats or products which promote are-ups.
»Never grill without the drip pan and grease tray in place and pushed all the way to the back of the grill. Without it hot
grease could leak downward and produce a re or explosion hazard.
»Do not operate the grill under unprotected combustible construction. Use only in well ventilated areas. Do not use in
buildings, garages, sheds, breezeway, covered structure or other such enclosed areas. is unit is for outdoor use only.
»If a cart unit is stored indoors, ensure that it is cool, fold the side shelf down, then push, never pull, the grill and never
push or pull on the side shelves. If LP, the cylinder must be unhooked and the LP cylinder stored outside in a well
ventilated area, out of reach of children.
»Never use the grill in a windy area.
»Do not use charcoal or lighter uid in the outdoor grill.
»Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill and water
(pools, fountains, puddles).
»Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free and clear from de-
bris.
»Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam. Do not use a towel
or bulky cloth in place of potholders. Do not let potholders touch hot portions of the grill or burner grate.
»Have an ABC rated Fire Extinguisher accessible – never aempt to extinguish a grease re with water or other liquids.
5
»To avoid burns when cooking, use long handled BBQ tools.
»Do not move the appliance during its use.
»is unit is for outdoor use only! Do not operate in enclosed areas. is could result in carbon monoxide build-up
which would result in injury or death.
»When using a grill, be sure that all parts of the unit are rmly in place and that the grill is stable (can’t be tipped over).
»To put out are-ups, adjust the controls to lower the temperature
»CALIFORNIA PROPOSITION 65-WARNING: e Burning of gas cooking fuel generates some by-products which
are
on the list of substances which are known by the State of California to cause cancer or reproductive harm. California
law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these
substances, always operate this unit according to the Use and Care Guide, ensuring you provide good ventilation when
cooking with gas.
»is outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles, trailers and/or boats.
Note:
is product must be installed by a licensed plumber or gas er when installed within the Commonwealth of Massachuses.
GRILL PLACEMENT
PREFERRED
AIR FLOW
EXHAUST
GRILL EXHAUST EXHAUST VENT FLOW
WIND
Wind hiing the
grill while in use,
especially winds
blowing into or
across this hood
rear gap may cause
poor burner perfor-
mance, and in some
cases may cause the
control panel to get
excessively hot
NOTE: If wind against the rear of the unit is an issue, a wind screen
should be added behind the grill to block rear wind. e non-com-
bustible wind screen should be built taller than the top of the ue
opening at the back of the grill (15” min) and have a clearance of a
minimum of 3 1/2 ” from the rear of the grill as shown above.
WIND SCREEN
3 1/2 ”
MINIMUM
15”
MINIMUM
6
GRILL PLACEMENT AND INSTALLATION
Clearance to non-combustible construction*:
A minimum of 3” clearance from the back of the grill to non-combustible
construction is required for the lid to open freely. It is desirable to allow at least 6” rear and side clearance to non-
combustible construction above the cooking surface for counter space. If you’ll be using the rotisserie option, the space is
essential for motor and skewer clearance. e grill can be placed directly adjacent to non-combustible construction be-
low the cooking surface. (Fig.03)
Important! Gas ings, regulator, and installer supplied shut-o valves must be easily accessible.
WARNING!
DO NOT install the grill in combustible enclosures. e Grill must be installed into a NON-Com-
bustible enclosure
LOCATION
»When selecting a suitable location, take into account concerns such as exposure to wind, proximity to trac paths, and
keeping gas supply lines as short as possible.
»When determining a suitable location take into account concerns such as exposure to wind, proximity to trac paths
and keeping any gas or electrical supply lines as short as possible and away from heat sources. Locate the grill only in
a well ventilated area. Do not build the grill under overhead unprotected combustible construction. Never locate the
grill in a building, garage, breezeway, shed or other such enclosed areas. During heavy use, the grill will produce a lot of
heat and smoke. Ensure there is adequate area for it to dissipate.
»If locating the grill in a windy area, try to locate the grill so the prevailing wind will blow air at the front of the grill.
is will assist the grill in venting hot air thru the back of the grill. In addition, this will help keep any smoke from
blowing at someone who is cooking on the grill. If you have to locate the grill in a windy area where the prevailing
wind is at the rear of the grill, a windbreak must be installed. e windbreak should be made such that it will block
wind from entering the exhaust vent in the rear of the unit.
»As high-performance gas appliance, your grill requires signicant amounts of air to support the combustion process.
Your grill is designed to take air in through the valve panel area, and send the exhaust products out through the exhaust
gap at the rear of the hood. Using your grill in windy conditions can disrupt the proper ow of air though your grill,
leading to reduced performance, or in certain severe cases, causing heat buildup in the valve panel area. is can lead to
problems such as having the knobs melt, or burn hazards when the valve panel surfaces become too hot to touch.
»During high wind conditions, it is best if you don’t use your grill. If you live in an area that is subject to frequent high
winds, or a steady directional wind, then the installation of a suitable windbreak may be advised. If you have a grilling
cart, it is best to position the unit so the prevailing wind blows into the valve panel, thus supporting the proper airow.
Winds hiing the back of the grill directly are the most likely to cause problems, although wind blowing along the
exhaust gap in the rear can also be problematic.
Please note that damage to your grill resulting from use in windy conditions, such as melted knobs or igniter wires, or
valve panel discoloration from heat build-up, are excluded from warranty coverage.
Clearances to Non-Combustible Construction*
rotisserie
motor
3 1/2 ”MINIMUM
to non-combustible
construction/minimum
lid open clearance
grill exhaust
CGA41 models = 41”
CGA35 models = 34 1/2”
(without rotisserie motor mounted
CGA41 models = 44”
CGA35 models = 37 3/4” 25”
19 1/4”
3 1/4 ”
22 1/2 ”
21 1/4 ”
8 3/4”8 1/4”
3 1/2 ”
7
During heavy use, the grill will produce considerable smoke. therefore, locate the grill in a well-ventilated area.
Never locate the grill in a building, garage, breezeway, shed or other such enclosed areas without an approved
ventilation system for outdoor use.
If installing grill in an island in an open area, without suitable protection om windy conditions, a windbreak MUST be created
to ensure proper performance of the grill. If installation does not conform with manufacturer’s guidelines, your warranty will be
voided.
WARNING!
Failure to maintain required clearances creates a re hazard that may result in property damage or
serious personal injury.
WARNING!
Grill is designed to function in an open area. Recommended minimum clearances should be maintained to all surfaces
(combustible and noncombustible) for optimum performance. Noncombustible material within the minimum clearance area
could result in discoloration or deterioration.
WARNING!
If a noncombustible material such as stucco is covering a combustible material such as wood, the minimum clearance
distance needs to be held to the wood. e presence of a noncombustible material inside the clearance zone does not
eliminate the minimum clearance zone to combustible material.
* DEFINITION OF NONCOMBUSTIBLE MATERIAL - Material which is not capable of being ignited and burned,
such as materials consisting entirely of, or a combination of, steel, iron, brick tile, concrete, slate, and plaster.
Clearances to Combustible Construction**:
Minimum of 12” from the sides and rear of grill must be maintained to adjacent vertical combustible construction, above
the counter top level. You should take in account that there is a large volume of heat, and smoke will exhaust from the rear
of the grill. is may discolor or damage unprotected areas (Fig. below). Do not install under unprotected combustible
construction without using a re safe ventilation system. A 6” minimum clearance must be maintained under the counter
top to combustible construction. e clearance can be modied by a use of an insulated jacket.
** DEFINITION OF COMBUSTIBLE MATERIAL
Any materials of a building structure or decorative structure made of wood, compressed paper, plant bers, vinyl/plastic
or other materials that are capable of transferring heat or being ignited and burned. Such material shall be considered
combustible even though ame-proofed, re-retardant treated, or painted surface or plastered.
12”MINIMUM
to combustible
construction
6”MINIMUM
to combustible
construction below
countertop surface
6”MINIMUM
to combustible
construction below
countertop surface
12”MINIMUM
to combustible
construction
12”MINIMUM
to combustible
construction
grill exhaust
8
GENEL
e grill is designed for easy placement into built-in masonry enclosures. For non-combustible applications the grill drops
into the opening shown below and hangs from its side anges. A deck is not required to support it from the boom.
A carpenter’s “spirit level” should be used to assure that the unit is level both front-to-back and side-to-side. If it
is not level, burner combustion may be erratic or the unit may not function eciently for grease ow. If the oor
is uneven or has a decided slope, re-leveling may be required aer each moving of a freestanding unit.
Important!
It is required that a minimum of (3) 10 sq. inches of ventilation opening be provided for both the le and right sides, as well
as the back of enclosure (Figs. below), in order to safely dissipate unburned gas vapors in the event of a gas supply leak.
WARNING!
Note specic built-in enclosure ventilation requirements. See text and illustrations below.
Standard layout for non-combustible enclosure
10 square inches Minimum
ventilation required for each
side of the enclosure
6”x 6” Minimum opening for
gas supply and electrical supply
lines.
10 square inches
Minimum ventilation
required for each side
of the enclosure
Locate 110V electrical
side beneath grill. (2GR and 1SR
models only)
CGA35 models = 30 5/8”
CGA41 models = 37”
191/2
”
351/2 ”
Max
1” Minimum
ground to vent
81/2”
3 1/2 ”MINIMUM
to non-combustible construction/
minimum (lid open clearance)
12”(to combustible construction)
grill exhaust
25”
19 1/4 ”
3¼”
22 1/2 ”
12½”
8 ¼”
see note 3.
above right for
electrical placement
for rotisserie
2¼"
countertop
product
cutout
Island front
see note 2.
above right for
countertop notch
cutout
9
GAS REQUIREMENTS
Verify the type of gas supply to be used, either natural or LP, and make sure the marking on the appliance rating plate
agrees with that of the supply. e rating plate is located underneath the unit boom. Never connect an unregulated gas
line to the appliance. You must use the gas regulator provided with the unit, even if the supply is controlled.
An installer-supplied gas shut-o valve must be installed in an easily accessible location. All installer supplied parts must
conform to local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 or the Ca-
nadian Electrical Code, CSA C22.1, and the National Fuel Gas Code, ANSI Z223.1 or CAN/CGA-B149.1 Natural Gas
Installation Code or CAN/CGA-B149.2 Propane Installation Code.
All pipe sealants must be an ap proved type and resistant to the actions of LP gases. Never use pipe sealant on are
ings. All gas connections should be made by a qualied technician and in accordance with local codes and ordinances.
In the absence of local codes, the installation must comply with the National Fuel Gas Code ANSI Z223.1. Gas conver-
sion kits are available from the factory. When ordering gas conversion kits, have the model number, and the type of gas
(natural or LP) from your grill.
TOTAL GAS CONSUMPTION OF THE GRILL WITH ALL BURNERS ON HI:
{ C41 - 90,000 Btu/hr, C35 - 65,000 Btu/hr }
e appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pres-
sure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.) e appliance must be isolated from the gas
supply piping system by closing its individual manual shut-o valve during any pressure testing of the gas supply piping
system at test pressures equal to or less than 1/2 PSIG (3.5 kPa.). e installation of this appliance must conform with
local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1. Installation in Canada must
be in accordance with the Standard Can1-b149.1 and/or .2 (installation code for gas burning appliances and equipment)
and local codes.
NATUL GAS HOOK UP: (THIS TYPE OF CONNECTION
SHOULD BE PERFORMED BY A CERTIFIED OR
LICENSED TECHNICIAN ONLY.)
Connection: 1/2” NPT male with 3/8” are adapter. Operating
pressure: 4.0” W.C. Supply pressure: 5” to 14” water
column. If in excess of 14” W.C., a step down regulator
is required. Check with your local gas utility company or
local codes for instructions on installing gas supply lines.
Be sure to check on type and size of run, and how deep to
bury the line. If the gas line is too small, the grill will not
function properly. Any joint sealant used must be an approved
type and be resistive to the actions of LP gases.
TO HOOK-UP THE FIINGS SUPPLIED
WITH THE GRILL:
Assemble as shown in the illustration to the right.
Use threading compoundon male threads only. Do not use
threading compoundon the male end of the 1/2 NPT to
3/8 are adapter. Use a second pipe wrench to hold the grill
inlet pipe to avoid shiing any internal gas lines of the grill.
Ensure that the regulator arrow points in the direction of gas
ow towards the unit, away from the supply. Do not forget to place the
installer-supplied gas valve in an accessible location.
LP GAS HOOK UP (TYPE 1 OR QCC1 REGULATOR):
Grills oriced for use with LP gas come equipped with a
high capacity hose/regulator assem bly for connection to
a standard 20 lb. LP cylinder (Type 1).
e LP tank is not included.
Coupling
1/2” NPT x 2.0”
Nipple
Regulator 4.0” W.C.
1/2”NPT x 5.0” Nipple
Adapter 1/2”NPT to t 3/8” are
ing
Do not put threading
compound on these
threads
reading compound must be
resistant to LP gas
*Installation must conform with local codes or with
the National Fuel Gas Code ANSI Z223.1 or the
CAN/CGA Propane Installation Code
10
LP GAS HOOK UP (TYPE 1 OR QCC1 REGULATOR):
Grills oriced for use with LP gas come equipped with a high capacity hose/regulator assem bly for connection to
a standard 20 lb. LP cylinder (Type 1). e LP tank is not included.
Connection:
1/2” NPT male with a 3/8” Flare adapter (included). LP Hose with a quick disconnect and ings are
included. Operating pressure: 11.0” W.C.
CAUTION!
Before connecting LP tank to regulator, check that all grill burners and side burners, smokers, and rotisserie valves
are in the OFF position and open grill lid.
To connect the LP regulator/hose assembly to the tank/valve assembly, rst make sure the main valve on the tank is
completely closed. Although the ow of gas is stopped when the Type 1 system is disconnected as part of of its safety
feature, you should always turn o the LP tank main valve aer each use and during transport of the tank or unit. Insert
the regulator inlet into the tank valve and turn to the black coupler clockwise until the coupler tightens up. Do not over-
tighten the coupler. Turn the main tank valve on and turn the burner control valves on the unit to the “HI” position for
about 20 seconds to allow the air in the system to purge, turn valves o and wait 5 minutes before aempting to light the
burners.
To disconnect the coupler, rst make sure the main tank valve is turned o. Grasp the coupler and turn counter clock-
wise. e inlet will then disengage. Remove the inlet from the tank valve opening if it has not already done so when it
disengaged. Your local LP lling station should be equipped with the proper equipment to ll your tank.
LP TANK REQUIREMENTS:
A dented or rusty LP tank may be hazardous and should be checked by your LP supplier. e cylinder that is used must
have a collar to protect the cylinder valve. Never use a cylinder with a damaged valve. Always check for leaks aer ev-
ery LP tank change. e LP gas cylinder must be constructed and marked in accordance with the specications for LP
gas cylinders of the U.S. Department of Transportation (DOT or CAN/CSA-B339) and designed for use with a Type
1 system only. Do not change the regulator/hose assembly from that supplied with the unit or aempt to use a Type 1
equipped regulator/hose assembly with a standard 510 POL tank/valve assembly. e cylinder must be provided with
a shut-o valve terminating in an LP gas supply cylinder valve outlet specied, as applicable, for connection Type 1. If
the appliance is stored indoors, the cylinder must be disconnected and removed from the appliance. Cylinders must be
stored outdoors in a well-ventilated area out of the reach of children.
Note:
When an LP unit is being directly connected to an LP house
system, you must follow the natural gas hook up guidelines.
e installer must provide the proper gas regulator to reduce
the gas ow to 11” W.C.
Note:
e Grill comes with the LP Regulator/Hose assembly installed
at the factory. e assembly, along with the entire Grill system,
is leak tested. Do not remove the Regulator/Hose assembly
from the Grill during installation.
WARNING
:
»Do not remove the Grill from the pallet until you are
ready to install.
»Do not place the Grill directly on the ground or any other
at surface without support. is will prevent damaging
the regulator/hose assembly by the weight of the grill.
»Check the hose, regulator and connectors for damage.
Look for cracks, abrasions, brileness, holes, dents and nicks.
»Do not aempt to remove, repair, or replace the Regulator/
Hose assembly by yourself. It must be done by a
qualied licensed technician only.
*Installation must conform with local codes or with
the National Fuel Gas Code ANSi Z223.1 or the
CAN/CGA-B149.2 Propane Installation Code
Type 1 Regulator
LP Regulator hose
assembly 11” W.C.
20 lb LP Tank
Main Tank Valve
1/2” female NPT from unit
connection to 3/8” male
are of L.P. hose assy
Boom of unit
11
LP TANK RESTINT FOR BUILT-IN INSTALLATION
If the grill is to be installed in a Built-in application, then the grill must be installed in accordance with the Built–in instal-
lation guidelines. If you intend to operate your Built-in grill on LP gas utilizing a 20 lb Type 1 cylinder, then the Built-in
LP tank restraint must be installed prior to initial use of the grill.
e following steps will illustrate how to properly locate and install the LP tank restraint within the Built-in enclosure.
NOTE:
e grill comes with the LP Regulator/Hose assembly installed at the factory. e assembly, along with the entire grill
system, is leak tested. Do not remove the Regulator/Hose assembly from the grill during installation.
Fold down LP Tank restraint harness
over top of the LP tank as shown
Once the LP Tank Harness of ed over the
LP cylinder collar as shown, screw the in-
cluded LP regulator hose assembly to the LP
tank, open LP cylinder top valve and check
for system leaks before lighting the grill
12
PRESSURE TESTING AND HOOKUPS
CAUTION! Use grill only in NON-COMBUSTIBLE enclosures. DO NOT build grill into a combustible enclosure.
PRESSURE TESTING
»e appliance and its individual shut o valve must be disconnected from the gas supply piping system during any
pressure testing of that system, at test pressures in excess of 1/2 PSIG (3.5 kPa).
»e appliance must be isolated from the gas supply piping system by closing its individual manual shut-o valve during
any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa).
LOCAL CODES
»e installation of this appliance must conform to local codes. In the absence of local codes refer to the National Fuel
gas Code, ANSI Z223.1a-1998.
»Installation in Canada must be in accordance with the Standard Can1-b149.1 and/or .2 (installation for gas burning
appliance and equipment) and local codes.
NATUL GAS HOOK-UP
»Natural gas: manifold connection 1/2” NPT male with 1/2” coupling.
»Operating Pressure: 4.0 WC Supply pressure 5” to 14” W.C.
»If in excess of 14” WC, a step down regulator is required.
»Check with your local gas utility or with local codes for instructions or for installing gas supply lines.
FIINGS SUPPLIED WITH GRILL
»To hook up the ings supplied with grill, use threading compound on male thread only. Do not use threading com-
pound on the male end of 1/2” NPT to 3/8” are adaptor. Use second pipe wrench to hold the grill inlet pipe to avoid
shiing any internal gas lines of the grill. Ensure that the regulator arrow points in the direction of the gas ow towards
the unit. AWAY from the supply. Do not forget to place the installer supplied gas shut-o valve in an accessible loca-
tion.
PARTS SUPPLIED WITH UNIT
»(1) Nat Gas Regulator
»(2) 1/2” NPT Nipple
»not used with natural gas 1/2 coupler should be supplied also a 82108
LP GAS HOOK-UP
»Never connect an unregulated gas line to the grill. LP unit grills come equipped with a high capacity hose/regulator
assembly (Type 1 QCC1) for connection to a standard 20LB LP cylinder (type 1). e LP tank is NOT included. Do
not place the tank directly beneath grill. If the unit is to be hard-piped to an external LP supply, contact your local gas
utility company for instructions in installing this appliance.
»Operating pressure: 10” WC
»To avoid heat degradation (loss of heat) keep the supply as short as possible
LP TANKS
»A dented or rusty LP tank may be hazardous and should be checked by your LP cylinder supplier. Never use a cylinder
with a damaged valve.
»e LP gas cylinder must be constructed and marked in accordance with the specications for LP gas Cylinders of the
US department of Transportation (DOT).
»e cylinder must be provided with a shut-o valve terminating in an LP gas supply cylinder valve outlet specied, as
13
applicable, for connection type QCC-1 in the standard for compressed gas cylinder valve outlet and inlet connec-
tion ANSI/CGA-V-1.
NOTE: e LP Tank is NOT INCLUDED with the grill and must be purchased separately from your local LP cylinder
supplier.
14
LEAK TESTING
GENEL
»Although all gas connections to the grill are leak tested at the factory prior to shipment, a complete gas tightness check
must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly
applied to the unit. Periodically check the whole system for leaks, or immediately check if the smell of gas is detected.
BEFORE TESTING
»Make sure all packaging has been removed
»Do Not smoke while testing
»Never leak test with an open ame
e outdoor gas appliance (grill, side burners, wok) and its individual shut-o valve must be disconnected from the gas
supply piping system during any pressure testing of that system in excess of 1/2” PSI (3.5 kPa).
e outdoor gas appliance (grill, side burners, wok) must be isolated from the gas supply piping system by closing its
individual manual shut-o valve during any pressure testing of the gas supply piping system at pressures equal to or less
than 1/2 PSI (3.5 kPa).
Make a soap and water solution of one part liquid detergent and one part water. You will need a spray bole, brush or rag,
to apply solution to the ings. For LP units, check with a full cylinder. Leak check the regulator to tank connections with
a soap and water solution before operating.
TO TEST
WARNING: Do not use the grill until all connections have been checked and DO NOT leak.
Make sure all control valves are in the “OFF” position. Turn the gas supply “ON”. Check all connections from the supply
line, or LP cylinder up to and including the manifold pipe assembly. Apply the solution around the connection, valve, and
tubing. Soap bubbles will appear where a leak is present. If a leak is detected, immediately turn “OFF” the gas supply, and
tighten any leaking ings. Turn gas “ON” and recheck.
If a gas leak is present, and you cannot stop the leak, immediately turn “OFF” the gas supply and call your local gas sup-
plier or installer who installed the appliance. Only authorized factory parts, or parts recommended by the manufacturer
should be used on the grill.
NOTE: Substitution of Parts Will Void e Warranty!
NOTE: Always check for leaks aer EVERY LP tank change.
IMPORTANT
»Check all gas supply ings for leaks before each use. It is handy to keep a spray bole of soapy water near the shut-o
valve of the gas supply line. Spray all the ings. Bubbles will indicate where leaks are located.
»e disconnected LP cylinders must have threaded valve plugs tightly installed, and must not be stored in a building,
garage, or any other enclosed area. e gas must be turned o at the supply cylinder when the unit is not in use.
»If the grill is stored indoors, the cylinder MUST BE disconnected and removed from the grill. Cylinders must be
stored outdoors in well ventilated areas, out of the reach of children and pets.
15
Leak test points
LP Gas:
Nat. Gas:
Check all gas supply ings for leaks before each use:
Leak test point
LP tank
NG safety shut
o valve
Leak test points
Leak test points
Leak test points
Leak test point
16
AIR SHUER ADJUSTMENTS
BURNER AIR SHUER ADJUSTMENT
»Each burner air shuer is tested at the factory prior to shipment; however, variations in the local gas supply may make
it necessary to adjust the air shuers. e ames of the burners should be visibly checked.
»Flames should be BLUE and stable with no yellow tips, free of excessive noise or liing. If any of these conditions
exist, check if the air shuer or burner ports are blocked by dirt, debris, spider webs, leaves, etc. and proceed with air
shuer adjustment.
»e amount of air that is pulled through a burner is governed by a sheet-metal cup at the inlet of the burner, called an
air shuer. It is locked in place by a set screw which must be loosened prior to lighting the burner for adjustment.
»e air shuer adjustment screws are accessible with a screwdriver.
»Remove the burner by loosening the bracket and nut that holds it securely towards the back of the burner.
»Loosen the lock screw of the air shuer. Make certain that the burners are siing properly around the orices and then
light the burners.
WARNING!
If the burner is not siing around the orice, you will experience a FLASHBACK where ames will shoot out into the
rebox. is is a VERY dangerous situation that could lead to serious injury and damage your appliance.
To adjust grill burner ame, be advised to adjust according to the following directions. Be careful as the burner may be
very hot. Always use protective gloves or oven mis to protect hands from hot burners.
PROBLEM
YELLOW FLAMES: indicates insucient air.
SOLUTION
Turn the air shuer counter clockwise to allow for MORE air to the burner.
PROBLEM
NOISY FLAME: indicates too much air.
SOLUTION
Turn the air shuer clockwise, until stable blue ame is obtained. Note: you will need to do this repeatedly to ensure
proper ame color and height.
PROBLEM
LIFTING FLAMES: indicates too much air
SOLUTION
Turn the air shuer clockwise, until stable blue ame is obtained. Note: you will need to do this repeatedly to ensure
proper ame color and height.
17
LIGHTING INSTRUCTIONS
BEFORE TURNING ON THE BURNERS
»Ensure that all packaging material has been removed
»Ensure that the grill has been leak tested and is properly located
»Check that the radiant trays and grill racks are properly seated
»Light one burner at a time by turning the desired burner to HI and you will hear a single click and the burner should
immediately light. (for detailed lighting instructions refer to “LIGHTING THE GRILL” section below).
»When all burners are on, preheat the grill for 5 minutes
»Keep the lid closed during the preheat time
»Place the food on the grill and cook to desired length of time
»Adjust the heat seing if necessary
»DO NOT LEAVE THE GRILL UNAENDED WHILE COOKING!
»For are-ups, keep a spray bole of water nearby and douse are-ups with water.
LIGHTING THE GRILL
Each burner is rated at 25,000 BTUs. e grill burners encompass the entire cooking area and are top ported to maximize
heat eciency while the stainless steel radiant covers assure burner protection from falling grease and debris. ese stain-
less steel radiants are seated above the burners. TO LIGHT THE GRILL: Push in and turn the desired burner control
knob to the le (HI) position. As you turn the knob you will hear a click of the igniter. If you do not see the burner ignite
when turning the knob to the HI position, tun the knob OFF and then turn to HI again until the burner has ignited.
NOTE that on rst use or when an LP tank has been replaced that there may be air in the gas line that needs to be purged,
so the push and turn to HI may need to be repeated several time to purge the line of air.
PRE-LIGHTING CHECKLIST
»Ensure that all internal packaging has been removed.
»Make sure the burners have been leak tested and are properly located and held down via the bracket at the back of the
burner.
»Check that the radiant trays and grill racks are properly seated on their front and rear mounting pins.
»Inspect the gas supply piping or hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it
must be replaced prior to use.
»DO NOT use the grill if the odor of gas is present. e pressure regulator supplied with the grill must be used.
Substitutions will void the warranty and may make the grill dangerous to use, causing serious injury.
»If a replacement regulator is required, please contact the dealer, or factory for replacement.
»Screw the regulator (type QCC1) into the tank cylinder valve. Leak test the hose and regulator connections with a
soap and water based solution prior to operating the grill.
LIGHTING THE MAIN BURNERS
Turn all knobs to “OFF” position. Turn the gas supply ON. Always keep your face and body away from the grill when
lighting. Open the lid, push and turn the control knob from “OFF” to the “HI” position. You will hear a single “click”
sound that indicates the igniter is ring. At the same time the electrode will send a small ame over the burner. It may be
necessary to turn the knob from “OFF” to “HI” several times. If it does not light in 4 seconds, turn all knobs to the “OFF”
and wait 5 minutes to allow any accumulated gas to dissipate.
18
TO MATCH LIGHT THE GRILL
If the burners do not light aer several aempts, then the burners and rotisserie burner may be match lit using a long
stem match and the provided match holder arm.
Aach the match to the lighter arm which is aached to the drip pan handle and light it.
Pass the lit match through the notch in the front of the grill rack, keeping your hand and face away fron the grill area
while pushing and turning the grill knob 90 degrees to the HI position.
You should hear and see the burner light.
If the burner does not light within 4 seconds, turn the knob to the OFF position and wait 5 minutes before aempting to
light the burner again.
Below:
To match Light the rear Rotisserie burner (on equipped models)
NOTE: e rear rotisserie burner may be dicult to light in windy conditions.
USING THE GRILL
Grilling requires high heat for searing and proper browning. Most foods are cooked at the “medium” seing for the entire
cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to a lower
seing aer the initial browning. is cooks the food thoroughly without burning the outside. Foods cooked for a long
time or basted with a sugary marinade may need a lower seing near the end of the cooking time.
This manual suits for next models
6
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