CanyCom S25A User manual

Original Instructions (in English)
Off-road Rubber Track Dumper
S25A
Operator's Manual
3670 5601 004
Read this manual completely before operating or maintaining this machine.
Failure to follow safety precautions could result in serious injury or death.
Keep this manual for future reference by you and by all those who operate
and maintain this machine.

All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Authorized Dealer
http://www.canycom.co.jp/
90-1 Fukumasu, Yoshii-machi,
Ukiha-shi, Fukuoka, Japan 839-1396
Sales Headquarters (International) TEL [phone]
FAX [phone]

Notice to Users and Maintenance Personnel
• This machine can be very dangerous if the safety precautions in this manual
and on the labels attached to this machine are not followed. Read and
understand this manual and the safety labels on the machine thoroughly before
using this machine. Always follow the instructions and safety precautions, or
serious injury or death could result.
• This machine should only be used for its intended purpose: hauling and
dumping. Any other use could be dangerous.
• This machine may not be operated on public road or what is considered to
be public road. It is the sole responsibility of the operator to consult the local
regulations.
• Do not modify this machine, or do not operate this machine with the safety
covers removed or open. A serious accident could result.
Thank you for purchasing this machine.
This manual provides information needed for safe and effective use of this machine to
those who operate or maintain the machine. Make sure to read and understand the manual
thoroughly before operating this product. Also make sure to read the separate operator's
manual for the engine.
• Store this manual in a safe, accessible place for easy reference.

Warning Term Definition
Indicates an imminently hazardous situation which will result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in death or serious injury if the user does not follow the
procedures or the instructions.
Indicates a potentially hazardous situation which could result
in minor to moderate injury or damage to the machine if the
user does not follow the procedures or the instructions.
Indicates important information which needs particular
attention.
In this manual, the following four warning terms are used to signal the four levels of hazard
(or seriousness of possible accidents). Read and understand what they mean and always
follow the instructions in this manual.
Warning Terms Used in this Manual
NOTE
Notice to Owner
• Be sure that everyone who uses this machine, including those who rent or
lease this machine, receives a copy of this Operator's Manual and understands
the importance of reading and following the information in this manual.

Warranty and After-Sales Service
Warranty
Consult your local CANYCOM dealer or our company’s sales department regarding service
orders or any questions or problems that may arise when using this machine. Please
make sure to have the product name, serial number, and the make and type of the engine
handy at the time of contact. The model and serial number can be found on the model
label as shown below, and the make and type of the engine can be found in Chapter3
"Specifications" of this manual (Page17).
After-Sales Service
Location of Model Label Model Label
The replacement or repair parts for this product shall remain available for seven years after
the production of this type of machine is discontinued.
Availability of Spare Parts
3670M-0005-023E
3670M-0005-013E
Location of Model Label
CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A
copy of this warranty is reproduced in the back of this manual.

Contents
1. Safety 1
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2. Controls and Components 14
Name and Function of Controls . . . . . . . . . . . . . . . . . . . 14
3. Specifications 17
Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Contents of the Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . 18
4. Operation 19
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pre-start up Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Checking and Filling Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Adjusting Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Using Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Stopping with Fuel Cutoff Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Parking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Working . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Dumping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dumping and Turning Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Using Safety Prop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5. Maintenance 33
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 33
List of Fluids and Lubricants . . . . . . . . . . . . . . . . . . . . . 38
List of Consumables and Spares . . . . . . . . . . . . . . . . . . 39
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Drive Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
HST (Hydrostatic Transmission) Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Steering Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Travel Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Greasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6. Troubleshooting 64
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7. Transporting 68
Hauling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Hoisting and Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Hoisting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Warranty
Warranty Certificate is attached at the end of this manual.
* Have the warranty certificate signed and sealed after you have received and fully
understood the instructions for handling this machine and received the receipt.
Appendix
• Operator's Manual for the Engine
* Be sure to read and understand it together with this manual .

Safety 1
-1-
Safety Labels
The safety labels shown on the next page are attached to the machine. See the illustration
below for the location and the illustration on the next page for the content of each label on
the machine.
• Locate all the warning labels attached to this machine. Read and follow the
instructions and precautions in them. Failure to do so could result in serious injury
or death to the operator or bystanders.
• Keep the labels clean and legible. Do not use solvents or gasoline to clean the
labels.
• Replace these labels immediately if they have been removed, have fallen off or
become illegible. Use the part number, on the label or shown in this manual, to
order a replacement label from your CANYCOM representative.
3670M-0101-013E
(Left and right)
<Both Models>

Safety
-2-
1
(Back of load-deck)(Back of load-deck)
<One-side-dump> <Turn & Dump>
3670M-0101-023E
3670M-0101-033E
1
52295124000 36675068000 36675065000 52295119000
2 3 4

Safety 1
-3-
11
8
5 6 7
36675063000
52295116000
52345067000
52295107000
36675064000
36675066000 52295104000
9
10
3670M-0101-043E

Safety
-4-
1
12 13
14 16
52295138000
52295111000
36705114000
52295112000
3670M-0101-053E
ATTENTION
Ne surchargez jamais la benne.
Ne dépassez pas la vitesse limite
décrite sur la graphe ci-dessous
lorsque vous vous déplacez sur
une pente raide.
Si vous allez trop vite, vous risquez
de ne pas pouvoir freiner la machine
avec le frein.
Si vous decendez une pente avec une
charge, ralentissez si la pente
devient plus raide.
La plage de sécurité
en charge maximum
est représentée avec
la coloration
Pente
Vitesse de déplacement
0
1 2 3 4 5 6 7 8 9 10
2
4
6
8
10
12
14
16
(Degrés)
17
36705111000

Safety 1
-5-
15
36775063000
3670M-0101-063E
AVERTISSEMENT
Ne faites pas d marrer
le moteur dans un local
clos. Les gaz d' chappement
peuvent provoquer un
empoisonnement gazeux.
La machine doit tre charg e et d charg e
lentement,sur un terrain ferme et bien horizontal.
Le v hicule doit tre vide, les op rations se
faire lentement et on doit utiliser des planches
de roulage. Le v hicule doit monter en marche Avant
et descendre en marche Arri re. Le chargement et le
d chargement de la machine doit se faire prudemment,
parce que le centre de gravit peut bouger brusquement.
Si vous changez brusquement la direction alors que
vous tes sur les planches de roulage, cela risque
de faire tomber la machine. Ceci est donc ˆ viter.
Si une charge est pos e sur la
machine avec un quilibre mal
r parti, ceci peut faire renverser
la machine. Assurez vous que la
charge est bien r partie.
Barre de soutien
pour emp cher la
benne de descendre
Levier de
benne
Plaque de
blocage
du levier
Ne laissez pas la machine avec la benne relev e tel quel. En effet,si quelqu' un
venait ˆ toucher au levier de benne par erreur, celle-ci pourrait descendre et
causer un accident.
Lorsque des v rifications sont en cours avec la benne relev e, vous riquez de
vous laisser prendre par la benne. Il faut donc tendre le v rin au maximum
de sa course,arr ter le moteur, puis verrouiller le levier de benne et soutenir
celle-ci fermement au moyen de la tige anti-chute de benne.
Les op rations avec le levier de benne doivent se faire autant que possible
sur des terrains plats et fermes. Sur des zones en pente ou de plan in gal, le
centre de gravit se d place et la machine risque de se renverser.
Avant d' actionner le levier de benne, assurez vous qu' il n' y a personne autour.
Ne pas conduire la machine avec la benne relev e. Cesi rend non seulement la
visibilit mauvaise, mais le centre de gravit devient plus haut, ce qui peut
provoquer le renversement de la machine.
AVERTISSEMENT AVERTISSEMENT
AVERTISSEMENT
Avant d' actionner le levier de benne, retirez la tige anti-chute qui est sous la
benne. Si la benne est actionn e alors que la tige anti-chute n ' est pas enlev e,
le cadre ainsi que la tige anti-chute risquent d' tre ab”m s.
18
19
36705103000
36705105000

Safety
-6-
1
ACHTUNG
Kipper niemals überladen.
Bei Fahrten im Gefälle keinesfalls
die unten angegebene
Höchstgeschwindigkeit überschreiten.
Bei Überschreiten der
Höchstgeschwindigkeit besteht
Gefahr dass Bremsen das Fahrzeug
nicht zum Stehen bringen können.
Bei Gefällefahrten unter Last,
Fahrgeschwindigkeit zurücknehmen
wenn Gefälle zunimmt.
Zulässiger
Arbeitsbereich unter
Höchstzuladung
Gefälle
Fahrgeschwindigkeit
0
1 2 3 4 5 6 7 8 9 10
2
4
6
8
10
12
14
16
(Grad)
Motor nicht in
geschlossenen RŠumen
laufen lassen.
Vergiftungsgefahr durch
Motorabgase.
Be-und Entladen des Kippers nur auf ebenen,
festem Untergrund vornehmen.
Langsam beladen,und eine Rampe verwenden.
Wenn Rampe verwendet wird , auf
Schwerpunktverlagerung achten.
Rasche Verlagerung des Schwerpunktes kann
zum Umschlagen der Maschine fŸhren.
BergwŠrts im VorwŠrtsgang,
TalwŠrts im RŸckwŠrtsgang fahren.
Kipper nur gleichmŠssig beladen.
Bei einseitiger Beladung besteht
Gefahr dass Maschine sich
ŸberschlŠgt.
Sicherungsblock
Kipphebel
Kulissensicherung
Kippvorgang mšglichst nur auf ebenem, festem Grund durchfŸhren.
Im GefŠlle und auf unebenem Boden besteht Gefahr dass die Maschine
aufgrund der Schwerpunktverlagerung umschlŠgt.
Niemals zwischen ungesicherten Kipper und Maschine aufhalten.
MŸssen Wartungen durchgefŸhrt werden erst Hubzylinder bis zum Anschlag
ausfahren, dann Kipphebel mit Kulissensicherung blockieren.
Danach Kipper mit Sicherungsblock abstŸtzen. Erst danach Wartung durchfŸhren.
Sicherungsblock vor Einfahren des Kippers abrŸsten. Einfahren des
Kippers gegen Sicherungsblock fŸhrt zu BeschŠdigung von
Kipper, Sicherungsblock und Hydraulikzylinder.
Maschine nicht mit aufgestelltem Kipper fahren. Der erhobene Kipper engt das
Sichtfeld ein, und fŸhrt zu hoher Schwerpunktlage.
Dies kann zum Umschlagen der Maschine fŸhren.
Vor Einfahren des Kippers sicherstellen dass sich niemand im
Gefahrenbereich des Kippers aufhŠlt.
WARNUNG
Maschine niemals mit erhobenem Kipper abstellen. Andere Personen kšnnten
irrtŸmlich den Kipphebel betŠtigen und zwischen Maschine und einfahrenden
Kipper geraten.
WARNUNG
WARNUNG
WARNUNG
20 21
22
36705112000
36705104000
36705106000
3670M-0101-073E

Safety 1
-7-
This section contains safety precautions to follow when operating and maintaining the
machine. Read and understand the precautions in this section as well as throughout this
manual and follow them when operating or maintaining the machine. Failure to follow safety
precautions could result in property damage, serious injury or death to the operator or
bystanders.
Safety Precautions
All operators and mechanics should receive practical instructions from their employer or
renter. Such instructions should cover the following issues:
• It is essential to familiarize yourself with the controls, safety labels and the proper
use of the machine.
• Never allow people unfamiliar with these instructions to operate or service the
machine. Do not let anyone under 18 years of age to operate this machine. Local
regulations may restrict the minimum age for operating the machine. Consult your
local authority.
• The operator is responsible for the accidents or hazards caused to other people or
their property.
• This machine has a riding capacity for one person only. Do not carry passengers
other than the operator.
• Always keep in mind that care and concentration is required when working with
ride-on machines.
• Loss of control on a slope cannot be regained by the application of the brake. The
main reasons for loss of control are:
→ insufficient grip of tracks.
→ excessive speed.
→ misjudging of the ground conditions, especially slopes.
→ excessive load.
→ incorrect distribution of load.
Training

Safety
-8-
1
Operation
• Fuel is highly flammable. See Checking and Filling Fuel, page 19, for important
safety information on handling fuel.
• Do not operate the engine in a confined space where dangerous carbon monoxide
fumes can accumulate.
• Do not touch the engine, muffler or exhaust pipe while the engine is running or soon
after it has stopped. These areas will be very hot and can cause burns.
This machine is intended for carrying sand and dirt. Carrying other materials may damage
the machine. Avoid carrying liquid concrete. That will damage the machine.
The stability of the machine is affected by the speed, rate of steering, terrain and the load.
Always pay close attention to these factors or a loss of control or tip over could occur,
resulting in property damage, serious injury or death.
General Driving
• Always wear protective footwear, long trousers, hardhat, safety glasses and ear
protection when operating or servicing the machine. Proper clothing will minimize
the chance of injury. Do not operate the equipment if you have long hair, loose
clothing, or jewelry; all of which may get tangled in moving parts. Do not operate
the machine barefoot or with open sandals.
• Prepare beforehand the working rules and procedures such as signaling and trafic
control for the work place. Following such rules will reduce the risk of accidents.
• Never handle fuel or grease, service the engine, or recharge the battery in the
presence of fire or spark.
• Perform the daily pre-startup inspection (see Preparation, pages 19) before starting
the machine. Repair or replace damaged parts before starting the machine.
Preparation

Safety 1
-9-
• Do not operate the machine under the influence of alcohol or drugs. Do not operate
the machine when you are tired, ill, or not feeling well.
• Always check for obstacles before operating on new terrain.
• Before starting the engine and moving the machine, scan around your surroundings
and make sure all persons and other vehicles are a safe distance away from the
machine. Sound the horn to warn bystanders.
• On the machine equipped with the ROPS, always wear the seat belt when in use.
• Always stay seated in the operator's seat when driving the machine. Never operate
the steering lever off of the machine.
• On a slippery surface, travel slowly and exercise caution to reduce the chance of
skidding or sliding out of control. Never operate on ice.
• Always make certain that there is no obstacle or a person behind the machine when
backing up. After confirming that it is safe to back up, move slowly and avoid sharp
turns.
• To reduce the risk of tip over, pay special attention when encountering an obstacle
or a slope, or when braking on a slope or during a turn. See Driving on a Slope on
the next page.
• Never attempt to drive over a large obstacle such as rock or fallen tree.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be
alert when traveling on changing terrain.
• Never operate on terrain that you are not comfortable with. Avoid terrain that is so
rough, slippery or loose that you feel like you could tip over.
• Do not operate the machine near the edge of a cliff, an overhang or a slide area.
• Do not make sudden maneuvers. A sudden start, stop, or turn can make the machine
lose control and could cause a tip over. Be especially cautious when traveling on
soft or wet ground.

Safety
-10-
1
Driving on a Slope
• Always follow proper procedures for driving on a slope as described in this manual.
• Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip
over. Check the terrain carefully before attempting to drive on a slope.
• Never drive on a slope that you are not comfortable with. Avoid a slope that is so
rough, slippery, or loose that you feel like you could tip over.
• When driving up a slope, proceed at a steady rate of speed and throttle position.
• Never move the throttle lever or the control lever suddenly.
• If the engine stalls or loses traction during a climb and cannot make it to the top
of the slope, do not try to turn the machine around. Carefully back down slowly,
straight down the slope.
• Drive straight up or down slopes. Avoid turning on a slope.
• When going over the top of a slope, go slow; an obstacle, a sharp drop, or another
vehicle or person could be on the other side of the crest.
• Never use on a slope steeper than 20 degrees.
• Driving on a slope can be dangerous. It can result in a tip over and cause
serious injury or death. Take the following precautions.
• Drive at a safe speed, taking into account the surface gradient, surface conditions
and load.
• Use an observer to help direct the machine when the visibility is poor, terrain is
rugged or hilly, or maneuvering room is limited. The observer should be able to see
the machine and its immediate surroundings, and should give pre-arranged signals
to direct the operator.

Safety 1
-11-
• Avoid driving the machine across a slope.
• Without a load, drive the machine backwards up a slope (operator's seat toward the
top) when climbing, and drive it forward when going down a slope.
• With a load, drive the machine forward up a slope (operator's seat away from the
top) when climbing, and drive it backwards when going down a slope. Be especially
cautious when operating on a slope with a load.
• When driving down a slope, use the steering levers so that the machine travels
down at the minimum speed. Use the engine speed to help keep the machine speed
low.
Loading and Driving with a Load
• The maximum payload for this machine is 24.5kN (2500kg). Do not exceed this
maximum payload under any circumstance.
• Do not operate on a slope steeper than 20 degrees when carrying a load. Do not
carry more than 1250 kg when operating on a slope between 15 and 20 degrees.
• Load cargo in the bucket so the weight is evenly distributed. When carrying a
cargo, strap the cargo to the load deck to prevent the cargo from shifting. Ensure
that cargo does not obstruct the operator's field of view.
• When carrying a load, drive at a reduced speed. Allow a greater distance for
braking.
• Before crossing a bridge or an overpass, make certain that the total combined
weight of the machine, the load and the driver is within the stated weight limit for
the bridge or the overpass. Then, proceed carefully and at a constant speed.