Carlisle Ransburg RCS2 A14084-00 User manual
IMPORTANT: Before using this equipment, carefully read SAFETY PRECAUTIONS and all
instructions in this manual. Keep this Service Manual for future reference.
Model: A14084-00 RCS2 Interface with Ethernet/IP Card
RCS2 Ethernet/IP Implicit
Communications Programmer’s
Manual
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EN
SERVICE MANUAL
CONTENTS
SAFETY: 3-7
Safety Precautions .................................................................................................................................................... 3
Hazards / Safeguards ................................................................................................................................................ 4
ETHERNET/IP IMPLICIT COMMUNICATIONS INTERFACE: 8
Description ................................................................................................................................................................ 8
RCS2Ethernet/IPConguration-AllenBradleyControlLogix ................................................................................. 9
OUTPUT STATUS DATA (TARGET TO ORIGINATOR ASSEMBLY): 10-12
RCS2Ethernet/IPImplicitOutputDenitionsTable................................................................................................. 10
SystemStatusFlagsWorldTable.............................................................................................................................11
GunStatusFlagsWorldTable..................................................................................................................................11
System Outputs ........................................................................................................................................................11
Gun Outputs (Status Bits) ....................................................................................................................................... 12
Gun Outputs (Valve) ................................................................................................................................................ 12
INPUT COMMANDS (ORIGINATOR TO TARGET ASSEMBLY): 13-16
Considerations ......................................................................................................................................................... 13
RCS2Ethernet/IPImplicitInputDenitions............................................................................................................. 14
GunCommandFlagsWordTable ........................................................................................................................... 14
Gun Inputs (Command Bits) .................................................................................................................................... 14
Gun Inputs (Value) ................................................................................................................................................... 16
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CONTENTS
EN
CAUTION
!
WARNING
!
NOTE
SAFETY PRECAUTIONS
Before operating, maintaining or servicing any
Ransburg
electrostatic coating system
, read and understand all of the
technicalandsafetyliteratureforyourRansburgproducts.
This manual contains information that is important for you
to know and understand. This information relates to USER
SAFETY and PREVENTING EQUIPMENT PROBLEMS.
To help you recognize this information, we use the following
symbols.Pleasepayparticularattentiontothesesections.
A WARNING! states information to alert you to
a situation that might cause serious injury if
instructions are not followed.
A CAUTION! states information that tells how to
prevent damage to equipment or how to avoid a
situation that might cause minor injury.
A NOTE is information relevant to the procedure
in progress.
Whilethismanuallistsstandardspecicationsandservice
procedures,someminordeviationsmaybefoundbetween
this literature and your equipment. Differences in local codes
and plant requirements, material delivery requirements, etc.,
makesuchvariationsinevitable.Comparethismanualwith
yoursysteminstallationdrawingsandappropriateRansburg
equipment manuals to reconcile such differences.
Careful study and continued use of this manual will provide a
betterunderstandingoftheequipmentandprocess,resulting
inmoreefcientoperation,longertrouble-freeserviceand
faster,easiertroubleshooting.Ifyoudonothavethemanuals
andsafetyliteratureforyourRansburgsystem,contactyour
localRansburgrepresentativeorRansburg.
WARNING
!
WARNING
!
The user MUSTreadandbefamiliarwiththe
SafetySectioninthismanualandtheRansburg
safetyliteraturethereinidentied.
Thisequipmentisintendedtobeusedby
trained personnel ONLY.
This manual MUST be read and thoroughly un-
derstood by ALL personnel who operate, clean or
maintainthisequipment!Specialcareshouldbetak-
en to ensure that the WARNINGS and safety require-
ments for operating and servicing the equipment are
followed. The user should be aware of and adhere
to ALLlocalbuildingandrecodesandordinances
as well as NFPA-33 AND EN 50176 SAFETY STAN-
DARDS, LATEST EDITION, or applicable country
safety standards, prior to installing, operating, and/or
servicing this equipment.
The hazards shown on the following pages may
occur during the normal use of this equipment
SAFETY
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SAFETY
EN
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area Fire Hazard
Improper or inadequate
operation and maintenance
procedureswillcauseare
hazard.
Protection against inadvertent
arcingthatiscapableof
causingreorexplosionislost
if any safety interlocks are
disabledduringoperation.
Frequent Power Supply or
Controller shutdown indicates
aprobleminthesystem
requiring correction.
Fireextinguishingequipmentmustbepresentinthe
spray area and tested periodically.
Sprayareasmustbekeptcleantopreventthe
accumulationofcombustibleresidues.
Smokingmustneverbeallowedinthesprayarea.
Thehighvoltagesuppliedtotheatomizermustbe
turnedoffpriortocleaning,ushingormaintenance.
Sprayboothventilationmustbekeptattherates
requiredbyNFPA-33,OSHA,country,andlocal
codes.Inaddition,ventilationmustbemaintained
duringcleaningoperationsusingammableor
combustiblesolvents.
Electrostaticarcingmustbeprevented.Safe
sparkingdistancemustbemaintainedbetweenthe
partsbeingcoatedandtheapplicator.Adistanceof
1 inch for every 10KV of output voltage is required
at all times.
Testonlyinareasfreeofcombustiblematerial.
Testingmayrequirehighvoltagetobeon,butonly
as instructed.
Non-factoryreplacementpartsorunauthorized
equipmentmodicationsmaycausereorinjury.
Ifused,thekeyswitchbypassisintendedforuse
only during setup operations. Production should
neverbedonewithsafetyinterlocksdisabled.
Thepaintprocessandequipmentshouldbesetup
andoperatedinaccordancewithNFPA-33,NEC,
OSHA, local, country, and European Health and
Safety Norms.
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SAFETY
EN
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Improper or inadequate
operation and maintenance
procedures will cause a
rehazard.
Protection against inadvertent
arcingthatiscapableof
causingreorexplosionislost
if any safety interlocks are
disabledduringoperation.
Frequent Power Supply or
Controller shutdown indicates
aprobleminthesystem
requiring correction.
Electrostaticarcingmustbeprevented.Safesparking
distancemustbemaintainedbetweenthepartsbeing
coated and the applicator. A distance of 1 inch for
every 10KV of output voltage is required at all times.
Unlessspecicallyapprovedforuseinhazardous
locations,allelectricalequipmentmustbelocated
outside Class I or II, Division 1 or 2 hazardous
areas,inaccordancewithNFPA-33.
Testonlyinareasfreeofammableorcombustible
materials.
The current overload sensitivity (if equipped)
MUSTbesetasdescribedinthecorresponding
section of the equipment manual. Protection against
inadvertentarcingthatiscapableofcausingre
orexplosionislostifthecurrentoverloadsensitivity
is not properly set. Frequent power supply
shutdownindicatesaprobleminthesystemwhich
requires correction.
Always turn the control panel power off prior to
ushing,cleaning,orworkingonspraysystem
equipment.
Beforeturninghighvoltageon,makesurenoobjects
are within the safe sparking distance.
Ensure that the control panel is interlocked with the
ventilation system and conveyor in accordance with
NFPA-33,EN50176.
Havereextinguishingequipmentreadilyavailable
and tested periodically.
Improper operation or
maintenance may create
a hazard.
Personnelmustbeproperly
trained in the use of this
equipment.
Personnelmustbegiventraininginaccordance
withtherequirementsofNFPA-33,EN60079-0.
Instructionsandsafetyprecautionsmustberead
and understood prior to using this equipment.
Comply with appropriate local, state, and national
codesgoverningventilation,reprotection,
operation maintenance, and housekeeping.
ReferenceOSHA,NFPA-33,ENNormsandyour
insurance company requirements.
General Use and
Maintenance
Spray Area Explosion Hazard
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SAFETY
EN
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
Spray Area /
High Voltage
Equipment
There is a high voltage device
that can induce an electrical
chargeonungroundedobjects
whichiscapableofigniting
coating materials.
Inadequate grounding will
cause a spark hazard. A
spark can ignite many coating
materialsandcauseare
orexplosion.
Partsbeingsprayedandoperatorsinthespray
areamustbeproperlygrounded.
Partsbeingsprayedmustbesupportedon
conveyors or hangers that are properly grounded.
Theresistancebetweenthepartandearthground
mustnotexceed1megohm.(RefertoNFPA-33.)
Operatorsmustbegrounded.Rubbersoled
insulatingshoesshouldnotbeworn.Grounding
strapsonwristsorlegsmaybeusedtoassure
adequate ground contact.
Operatorsmustnotbewearingorcarryingany
ungroundedmetalobjects.
When using an electrostatic handgun, operators
must assure contact with the handle of the applicator
via conductive gloves or gloves with the palm section
cut out.
NOTE:REFERTONFPA-33ORSPECIFIC
COUNTRY SAFETY CODES REGARDING
PROPER OPERATOR GROUNDING.
Allelectricallyconductiveobjectsinthesprayarea,
withtheexceptionofthoseobjectsrequiredbythe
processtobeathighvoltage,mustbegrounded.
Groundedconductiveooringmustbeprovidedin
the spray area.
Alwaysturnoffthepowersupplypriortoushing,
cleaning, or working on spray system equipment.
Unlessspecicallyapprovedforuseinhazardous
locations,allelectricalequipmentmustbelocated
outside Class I or II, Division 1 or 2 hazardous
areas,inaccordancewithNFPA-33.
Avoidinstallinganapplicatorintoauidsystem
where the solvent supply is ungrounded.
Do not touch the applicator electrode while it is
energized.
Electrical Discharge
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SAFETY
EN
AREA
Tells where hazards
may occur.
HAZARD
Tells what the hazard is.
SAFEGUARDS
Tells how to avoid the hazard.
High voltage equipment is
utilized in the process. Arcing
in the vicinity of ammable or
combustible materials may
occur. Personnel are exposed
to high voltage during operation
and maintenance.
Protection against inadvertent
arcingthatmaycauseareor
explosionislostifsafetycircuits
aredisabledduringoperation.
Frequent power supply shut-
down indicates a problem in
the system which requires
correction.
An electrical arc can ignite
coating materials and cause a
reorexplosion.
Unless specically approved for use in hazardous
locations,thepowersupply,controlcabinet,andall
otherelectricalequipmentmustbelocatedoutside
Class I or II, Division 1 and 2 hazardous areas in
accordancewithNFPA-33andEN50176.
TurnthepowersupplyOFFbeforeworkingonthe
equipment.
Testonlyinareasfreeofammableorcombustible
material.
Testingmayrequirehighvoltagetobeon,butonly
as instructed.
Production should never be done with the safety
circuitsdisabled.
Before turning the high voltage on, make sure no
objectsarewithinthesparkingdistance.
Electrical Discharge
Electrical
Equipment
Certainmaterialsmaybe
harmful if inhaled, or if there is
contact with the skin.
Follow the requirements of the Safety Data Sheet
suppliedbycoatingmaterialmanufacturer.
Adequateexhaustmustbeprovidedtokeeptheair
freeofaccumulationsoftoxicmaterials.
Use a mask or respirator whenever there is a chance
of inhaling sprayed materials. The mask must be
compatiblewiththematerialbeingsprayedandits
concentration. Equipment must be as prescribed
by an industrial hygienist or safety expert, and be
NIOSH approved.
Chemical HazardToxic Substances
Sprayapplicatorsrequirethataluminuminletttings
bereplacedwithstainlesssteel.
Aluminum is widely used in other spray application
equipment - such as material pumps, regulators,
triggering valves, etc. Halogenated hydrocarbon
solvents must never be used with aluminum
equipment during spraying, ushing, or cleaning.
Read the label or data sheet for the material you
intend to spray. If in doubt as to whether or not a
coating or cleaning material is compatible, contact
your coating supplier. Any other type of solvent may
beusedwithaluminumequipment.
Halogenatedhydrocarbon
solventsforexample:
methylene chloride and
1,1,1,-Trichloroethanearenot
chemicallycompatiblewiththe
aluminumthatmightbeused
in many system components.
The chemical reaction
causedbythesesolvents
reacting with aluminum can
becomeviolentandleadtoan
equipmentexplosion.
Explosion Hazard —
Incompatible Materials
Spray Area
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SAFETY
EN
ETHERNET/IP IMPLICIT COMMUNICATIONS INTERFACE
The Ethernet/IP interface of the RCS2 supports Real-
TimeImplicitmessagingusingtheAssembliesspeciedin
thismanual.TheImplicitdataiscontinuouslyexchanged.
In contrast, Explicit messaging is done periodically “on-
demand”.TheRCS2Explicitcommandsaredescribedin
a separate document.
The Ethernet/IP Implicit Interface for the RCS2 Controller
isdenedasasetofseventeen16bitwordsofinputplus
asetofseventeen16bitwordsofoutput.TheAssembly
instancesaredenedforthecontrollerasfollows:
NOTE
When dening the IO Instances to the host
system, specify the input object of the controller
as the output object of the host and the output ob-
ject of the controller as the input object of the host.
RCS2 will ignore any incoming EIP commands
untilthesystemhascompleteditsboot-uptasks.
NumberInstance Count Size
Input 103(0x67) 17 16bits
Output 119(0x77) 17 16bits
Conguration 1(0x01) 0 8bits
TheOutputbitdenitionsareshowninTable1andtheInput
bitdenitionsareshowninTable2onthefollowingpages.
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INTERFACE
EN
RCS2 ETHERNET I/P CONFIGURATION -
ALLEN BRADLEY CONTROL LOGIX
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EN INTERFACE
OUTPUT STATUS DATA
(TARGET TO ORIGINATOR ASSEMBLY)
The following section describes the structure and
content of the Implicit status data output from the RCS2
Interface-EIPcard.Alldataeldswillbecontinuously
transmitted whether or not the Gun is currently
conguredinthesystem.
Data ContainedWord # Units
0 System-StatusFlags Flags-seetable1.1below
1 Gun1-StatusFlags Flags-seetable1.2below
2 Gun 1 – Actual Flow Rate cc’s/min
3 Gun2-StatusFlags Flags-seetable1.2below
4 Gun 2 – Actual Flow Rate cc’s/min
5 Gun3-StatusFlags Flags-seetable1.2below
6 Gun 3 – Actual Flow Rate cc’s/min
7 Gun4-StatusFlags Flags-seetable1.2below
8 Gun 4 – Actual Flow Rate cc’s/min
9 Gun5-StatusFlags Flags-seetable1.2below
10 Gun5–ActualFlowRate cc’s/min
11 Gun6-StatusFlags Flags-seetable1.2below
12 Gun 6 – Actual Flow Rate cc’s/min
13 Gun7-StatusFlags Flags-seetable1.2below
14 Gun7–ActualFlowRate cc’s/min
15 Gun8-StatusFlags Flags-seetable1.2below
16 Gun 8 – Actual Flow Rate cc’s/min
TABLE 1 - RCS2 ETHERNET/IP IMPLICIT OUTPUT DEFINITIONS
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OUTPUT
EN
0
1
2
3
4
5
6
7
8 System Faulted
9 System Pulse
10 UserLinkActive
11
12
13
14
15
System Status FlagsBit #
TABLE 1.1 - SYSTEM STATUS
FLAG WORDS
SYSTEM OUTPUTS
System Faulted
Type of Output: System
Type of Signal: Maintained
Thissignalwillbeactiveanytimethereisasystemfault.
Some examples of system faults are problems with the
disk drive, hard drive, or CDROM of the user-interface
PC.Also,certainproblemswiththeinterfaceboardmay
causeasystemfault.Gunfaultscanalsobecongured
to cause a system fault which will cause this signal
to become active. This is done on the CONFIG GUN
screens.Eachguncanbeconguredtocausethehorn
to sound when it faults independent of each other. Note
thatthehornmustbeenabledontheCONFIGSYSTEM
screen or the horn will not sound for gun faults regardless
of whether or not they are congured to do so on the
CONFIG GUN screens.
System Pulse
Type of Output: System
Type of Signal: Pulsing
This output pulses at approximately a 0.5 hertz rate as
long as the processor on the interface board does not
detectanyon-boardrmwareproblems.Usersmaywish
tousethissignaltodetectwhentheRCS-2controlleris
powered up and running.
User Link Active
Type of Output: System
Type of Signal: Maintained
This output is energized whenever a FMS client P.C. is
connected and talking to the interface card via Ethernet.
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EN OUTPUT
GUN OUTPUTS (STATUS BITS)
GUN OUTPUTS (VALUE)
Actual Flow Rate
Thisistheactualowrateincc’s/minutefortheGun.
Fault
This output is energized anytime a fault condition is
recognizedbythesoftware.Evenifthefaultisdisabled
(knownasasoft-fault)ontheCONFIGALARMSscreen,
thisbitwillbetrueaslongastheconditionpersists.Fluid
ow will not be halted when this bit is true unless it is
conguredtodosoontheCONFIGALARMSscreen.If
itisconguredtobeahard-fault,thisbitandtheSpray
Shutdown bit will both be true and the system will stop
spraying(seeSprayShutdown,below).
Gun Status FlagsBit #
TABLE 1.2 - GUN STATUS
FLAGS WORD
0 Fault
1 Run
2 Spray Shutdown
3 Flush Request
4 Motor On (Master)
5 MotorOn(Slave)
6
7
8
9
10
11
12
13
14
15
Run
Thisbitistrueifthegunisconguredproperly,agoodjob
numberhasbeenloaded,andthegunhasbeenplaced
inRunModeortheVolumeFillMode.Thisbitisfalseifa
fault occurs, if it is Halted, or in the Ready state.
Spray Shutdown
Thisbitistrueifafaultconditionexistsandthespecic
fault that exists is enabled on the CONFIG ALARMS
screen (turned on). This indicates that the ow of uid
fromtheuidpanelhasbeenstoppedastheresultofa
detected fault condition.
Flush Request
Thisbitistruewhen thepot-lifetimerhas expired. (For
moreinformation,see“MixedVolumeandPot-LifeTimer”
inthe“Operation’sManual”.)
Motor On (Master, Slave)
TheMotorOnbitissettruebythesoftwarewhenitwants
themotoramptobeactive.Thereisabitprovidedforthe
Gun’sMasterChannelandasecondbitprovidedforthe
theGun’sSlavechannel.Aslongasthisbitistrueand
themotoramplieris not faulted,thepumpwill be held
rigidinplacebythemotoramplier.Ifthisbitisfalse,the
pumpisallowedtofree-wheel.
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EN OUTPUT
INPUT COMMAND DATA
(ORIGINATOR TO TARGET ASSEMBLY)
Thefollowingsectiondescribesthestructureandcontent
oftheImplicitcommanddatainputtotheRCS2Interface-
EIP card. There are a couple of important considerations
relating to these inputs.
EIP Implicit Command Input Enable
There is a system setting which enables or disables
scanningofthesecontrolinputs.Ifdisabled,theseinput
bitswillbeignored.Theenable/disablesettingisretained
in non-volatile memory on the Interface–EIP board and
conguredviatheRTserialconsole.
Command Input “Voting”
The RCS2 has several possible sources of command
inputs. These include the FMS main HMI screen, the
physically wired discrete input signals and now the
Ethernet-I/Pcommunications.Thesedifferentcommand
input sources are all concurrently actively scanning.
Forthediscreteinputsignals,aninputwillbeconsidered
“active”ifanyofthesourcesofthatsignalare“active”.To
beinactive/off,allsourcesofthatsignalmustbeinactive.
Forthesetpointsignals(e.g.targetow),thereispriority
order for “voting” with non-zero values. If enabled and
non-zero, the EIP setpoint value will be used.The next
priority will be given to an FMS “forced” setpoint value.
ThethirdprioritywillbetheAnaloginputreading.Finally,
if the Analog input reading is below 250mV, the ow
setpointwillbesettothedefaultvalueforthejob.
System Behavior on Loss of EIP
Implicit communications
The system monitors the EIP Implicit communications
activity. When it detects the loss of activity for more than
1 second, the system will respond in one of two ways.
1. IfImplicitcontrolinputsareDISABLED,thesystemwill
take no action affecting operations of the RCS or the
EIP client.
2. IfImplicitcontrolinputsareENABLED,thesystemwill
take the follow actions:
a. EnsuresystementersSaveoperatingstateby:
• ActivatetheResetcommandbitforallGuns.
• DeactivateallothercommandbitsforallGuns.
• Set Commanded Flow to 0 for all Guns.
b. Holdthisconditionfor0.5second
c. SetEIPcommandregisters to“no voting”state to
ensure user is able to control the system through
the display panel or physical I/O signals. The EIP
commandregisterswillbeleftat:
• AllcommandbitsforallGunswillbeInactive.
• CommandedFlowforallGunswillbe0.
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INPUT
EN
0 System – Command Flags (Future)
1 Gun1-CommandFlags Flags-seetable2.1below
2 Gun 1 – Target Flow Rate cc’s/min
3 Gun2-CommandFlags Flags-seetable2.1below
4 Gun 2 – Target Flow Rate cc’s/min
5 Gun3-CommandFlags Flags-seetable2.1below
6 Gun 3 – Target Flow Rate cc’s/min
7 Gun4-CommandFlags Flags-seetable2.1below
8 Gun 4 – Target Flow Rate cc’s/min
9 Gun5-CommandFlags Flags-seetable2.1below
10 Gun5–TargetFlowRate cc’s/min
11 Gun6-CommandFlags Flags-seetable2.1below
12 Gun 6 – Target Flow Rate cc’s/min
13 Gun7-CommandFlags Flags-seetable2.1below
14 Gun7–TargetFlowRate cc’s/min
15 Gun8-CommandFlags Flags-seetable2.1below
16 Gun 8 – Target Flow Rate cc’s/min
Data ContainedWord # Units
TABLE 2 - RCS2 ETHERNET/IP IMPLICIT INPUT DEFINITIONS
Gun Command FlagsBit #
TABLE 2.1 - GUN COMMAND
FLAGS WORD
0 Fast Fill
1 Channel Fill (Master)
2 Feather Set
3 Run
4 Halt/Fault Reset
5 Trigger1
6 Channel Fill (Slave)
7 Trigger2
8 Trigger 3
9 Trigger 4
10 Volume Fill
11 Push Out
12
13
14
15
GUN INPUTS (COMMAND BITS)
Fast Fill
Type of Input: Gun
Type of Signal: Pulsed, Triggered on rising edge
ThegunmustbeinRunModeorVolumeFillModeprior
toinitiatingthisModeortheRCS-2controllerwillignore
thecommand.Ifthegunisconguredasasinglechannel
gun and this signal is pulsed, the gun will cause the pump
torunatitsmaximumspeed(typically150RPM)untilthe
halt signal is pulsed. (Note that it is not necessary to have
thetriggersignalenergized,owstarts immediately.) If
the gun is congured as a two-channel gun, and this
inputispulsed,thepumpswillrunatthemaximumspeed
possible while maintaining the target ratio. That is, the
softwarewill determinewhich of the two pumpscan be
runatitsmaximumspeedandruntheoppositechannel
at whatever speed necessary to insure the proper ratio of
component A to component B. The software determines
this based on the programmed pump sizes and the
programmed ratio. Pulsing the Halt/Reset input takes the
gunoutof FastFillMode. (Notealso paragraphbelow
describingusingFastFillwithVolumeFill.)
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EN INPUT
Channel Fill (Master, Slave)
Type of Input: Channel
Type of Signal: Pulsed, Triggered on rising edge
A gun must be in the Ready state to use this Mode.
This Mode functions the same for single channel guns
asitdoesfordualchannelguns.Whenthisinputbitis
pulsed,thepumpforthatchannelisrunatitsmaximum
rate(typically 150 RPM)until thehalt bitis pulsed. Itis
notnecessaryforthetriggerinputtobeenergized.Ifitis
desiredtohavebothchannelsofatwochannelgunrun
at full speed (for ushing, etc.) this bit must be pulsed
onbothchannelsindependently.Notethateachchannel
hasitsownindependentHaltbittotakethechannelout
of Channel Fill Mode. Note also that the pilot air signal to
the inlet pressure regulator is automatically set to 100 psi
(689.5kPascal)whileinChannelFillMode.
Feather Set
Type of Input: Gun
Type of Signal: Pulsed, Triggered on rising edge
IfthegunisconguredasaManualModegunandthe
value zero (0) is programmed in for feather pressure
(undertheCONFIGJOBparameters)thisbitcanbeused
toprogramthefeatherpressure‘onthey’.Thatis,ifa
hand sprayer is painting and this input is momentarily
made true, the RCS-2 controller takes a snapshot of
the outbound pressure of the pumps (or the pressure
at the feather pressure sensor, if being used) and then
starts controlling the speed of the pumps to maintain that
pressure. The optional Remote Operator’s Panel has a
pushbutton on it that allows the hand sprayer to utilize
this feature.
Run
Type of Input: Gun
Type of Signal: Pulsed, Triggered on rising edge
ThisbittakesaconguredgunfromtheReadystateto
the“Run”state.Inorderforaguntospray,itmustrstbe
putintotheRunState.Itisessentiallyawayofenabling
a gun. Energizing the trigger input of a gun will not cause
uidtoowunlessthegunhasbeenplacedinRunMode.
When placed in Run Mode, the discrete output labeled
GunRunwillbeenergized.
Halt/Fault Reset
Type of Input: Gun
Type of Signal: Pulsed, Triggered on rising edge
ThisinputbittakesaconguredgunthatisinRunMode
to the Ready state, essentially disabling the gun from
spraying. It also resets a fault for the gun if it is in the
Faulted state.
Trigger [1, 2, 3 or 4]
Type of Input: Gun
Type of Signal: Maintained
Theseinputbitstellthecontrollertorunthepumpsifand
onlyif the gunhas rst beenplaced in Run Mode. The
additionaltriggerinputbits(2,3,and4)canbeusedin
caseswheretheoutputofauidpanelissplitbetween
multipleapplicators.Theyworkinconjunctionwitheach
other to allow up to 4 independent triggers, one for each
of4applicators.Thesoftwarecanbeconguredinsuch
awaythatifoneoftheseinputbitsisenabled,theuid
paneldeliversthetargetowrateofmaterial.Ifasecond
bit is made high, then the uid panel will deliver twice
thetargetow rate. Ifa third inputismade high, three
times the target ow is delivered and if all four bits are
energized,theuidpanelwilldeliverfourtimesthetarget
owrate.Itisassumedthateachofthesebitsarealso
associated with the trigger inputs on four independent
applicators.
Volume Fill
Type of input: Gun
Type of signal: Pulsed, Triggered on rising edge
By pulsing the volume ll bit, the unit will be put into
theV.FILLMode.(ThegunmustbeintheReadystate
prior to this.) When the gun trigger input goes high, the
pumpswillrunattheprogrammedowrateandratiountil
the volume programmed in for Fill Volume (on the Job
parameters screen) is dispensed. If more than one gun
triggerinputgoeshightheunitwillmultiplytheowrate
by the number of high inputs but still only run until the
programmed volume is dispensed. When that volume is
reached,thegunwillbehaltedandplacedintheReady
state.Seeparagraphlabeled“VolumeFillwithFastFill”
belowifitis necessarytorunthis mode inparallelwith
Fast Fill.
LN-9418-01-R0 (08/2018) 15 / 17 www.carlisleft.com
EN INPUT
Volume Fill with Fast Fill Mode:
ItispossibletoVolumeFillandFastFillsimultaneously.If
the gun is put into Volume Fill Mode, and then the Fast Fill
input is made high momentarily, the unit will run in Fast
Fill Mode until the volume programmed in for Fill Volume
isdispensed.At that time,the gun willbe automatically
haltedbythesoftware.Thishappensregardlessofthe
condition of the gun trigger inputs so make sure the
applicator is triggered or an overpressure fault may occur.
When it is desirable to run both modes in parallel, it is
importanttowatchtheRunoutputbittoensuretheunit
has in fact gone into Volume Fill Mode prior to sending
theFastFillbit.
Pushout
Type of input: Gun
Type of signal: Maintained
Whenthisinputismadehigh,itputsthegunin“Pushout
Mode”.Wheninitiated,theRCS-2willimmediatelyturn
off the catalyst pump and speed up the resin pump to
maintainthetargetowratethatwasbeingsprayedprior
to the initiation of pushout mode. (Note that this pushout
bit must be maintained.) The RCS-2 will continue to
deliveruidoutoftherstdualpurgesideuntilthevolume
programmedinforMixedVolumehasbeensprayedand
thenthatgunwillautomaticallybehaltedbythesoftware
(takenoutofRunMode).Thisstatewillberecognizedby
thePLCorrobotwhentheRunoutputbitfromtheRCS-2
goes false. For more information on using this function,
refer to the Operator’s Manual.
GUN INPUTS (VALUE)
Flow Setpoint
Type of input: Gun
Type of signal: Maintained
Theallowablerangeofvalues for thisparameterisany
integer from 0 cc’s/min to 10,000 cc’s/min. This is the
targetowratefortheoutputoftheuidpanelassociated
with this gun.
LN-9418-01-R0 (08/2018) 16 / 17 www.carlisleft.com
EN INPUT
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void
all warranties. For specic warranty information please contact Carlisle Fluid Technologies.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations.
For the latest information about our products, visit www.carlisleft.com.
Carlisle Fluid Technologies is a global leader in innovative nishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, MS®, BGK®, and Binks®,
are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
Tel: +44 (0)1202 571 111
Fax: +44 (0)1202 573 488
Tel: +8621-3373 0108
Fax: +8621-3373 0308
Tel: +81 45 785 6421
Fax: +81 45 785 6517
Tel: +61 (0) 2 8525 7555
Fax: +61 (0) 2 8525 7575
Region
Americas
Europe, Africa
Middle East, India
China
Japan
Australia
Industrial / Automotive
Tel: 1-800-992-4657
Fax: 1-888-246-5732
Automotive Renishing
Tel: 1-800-445-3988
Fax: 1-800-445-6643
LN-9418-01-R0 (08/2018) 17 / 17 www.carlisleft.com
EN
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