CARQUEST ProValue 1609-PV User manual

1609-PV 1 rev. 04/08/03
THIS UNIT IS AN ACCESSORY STAND
ONLY AND IS NOT DESIGNED OR
INTENDED TO SUPPORT VEHICLES.
DO NOT OVERLOAD STAND.
OVERLOADING CAN CAUSE DAMAGE
TO, OR FAILURE OF, THE STAND.
PLACE LOAD IN THE CENTER OF THE
SADDLE ONLY. LOADED STAND MUST
BE STABLE BEFORE PROCEEDING
WITH WORK.
A VISUAL INSPECTION SHOULD BE
MADE BEFORE EACH USE OF THE
STAND, CHECKING FOR CRACKED,
DAMAGED, LOOSE OR MISSING PARTS.
USE STANDS ON HARD LEVEL SURFACE
CAPABLE OF SUSTAINING THE LOAD.
USE ON OTHER THAN HARD LEVEL SUR-
FACES MAY RESULT IN POSSIBLE LOSS
OF LOAD.
NO ALTERATIONS TO THE STAND SHALL
BE MADE.
READ, STUDY AND UNDERSTAND THE
INSTRUCTION MANUAL PACKED WITH
THIS STAND BEFORE USING STAND.
FAILURE TO HEED THESE WARNINGS
MAY RESULT IN LOSS OF LOAD,
DAMAGE TO STAND, AND/OR FAILURE
RESULTING IN PROPERTY DAMAGE,
PERSONAL OR FATAL INJURY.
INSPECTION
Visual inspection should be made before each use of the
underhoist stand, checking for damaged, loose or missing
parts. Each stand must be inspected by a manufacturer’s
repair facility immediately, if accidentally subjected to an
abnormal load or shock. Any stand which appears to be
damaged in any way, found to be badly worn, or
operates abnormally MUST BE REMOVED FROM SERVICE
until necessary repairs are made by a manufacturer’s
authorized repair facility. It is recommended that an annual
inspection of the stand be made by a manufacturer’s
authorized repair facility and that any defective parts, decals
or warning labels be replaced with manufacturer’s specified
parts. A list of authorized repair facilities is available from
the manufacturer.
OWNER/USER RESPONSIBILITY
The owner and/or user must have a thorough understanding
of the manufacturer’s operating instructions and warnings
before using this underhoist stand. Personnel involved in the
use and operation of equipment shall be careful, competent,
trained, and qualified in the safe operation of the equipment
and its proper use when servicing motor vehicles and their
components. Warning information should be emphasized
and understood. If the operator is not fluent in English, the
manufacturer’s instructions and warnings shall be read to
and discussed with the operator in the operator’s native
language by the purchaser/owner, making sure that the
operator comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturer’s instructions. Owner and/or
user is responsible for keeping all warning labels and
instruction manuals legible and intact. Replacement labels
and literature are available from the manufacturer.
OPERATING INSTRUCTIONS
To Raise:
Turn adjusting handle clockwise until saddle contacts
load. Continue turning handle to raise load to
required height.
To Lower:
Turn adjusting handle counterclockwise.
2 TON BREAKDOWN TRIPOD UNDERHOIST STAND
Old 1609-CJ
New 1609-PV
PARTS BREAKDOWN & OPERATING MANUAL
1609PV_man040903 4/9/03 2:16 PM Page 1

1609-PV 2 rev. 04/08/03
ASSEMBLY INSTRUCTIONS
1. Attach legs (#4) to guide weldment (#3) using (3) M10 hex bolts (#13), (3)
washers (#14) and (3) M10 hex nuts (#15). Note: Do not tighten securely
until the small and large braces have been attached.
2. Attach small braces (#5) to legs (#4) using (6) M8 HHCS (#8) and (6) M8 hex
nut (#9). Note: Do not tighten securely until large braces have been attached.
3. Attach large braces (#6) to legs (#4) using (6) M8 HHCS (#8) and (6) M8 hex
nut (#9). Note: Now securely tighten all nuts and bolts.
4. Place bearing assembly (#2) on guide weldment (#3) and screw handle (#10)
on worm shaft (#16). Then, place handle grips (#11) onto ends of handle (#10).
5. Insert the 6mm roll pin (#7) into the hole located near the bottom of the
worm shaft (#16).
6. Set saddle (#1) on top of worm shaft (#16) and screw M8 hex bolt (#12)
through saddle to secure on worm shaft.
16
3
4
5
6
7
8
9
8
9
13
14
15
12
1
2
11 10 11
Model 1609-PV
2 Ton Breakdown
Tripod Underhoist Stand
ITEM PART
NO. DESCRIPTION NO. QTY.
1Saddle Assembly (incl. 1, 7, 12 & 16) RS6808BD01A 1
2Bearing Assembly RS6808BD02 1
3Guide Weldment 1
4 Leg 3
5Small Brace 3
6Large Brace 3
76mm Roll Pin 1
8M8 HHCS 12
9M8 Hex Nut 12
10 Handle (including Grips) RS6809A08 1
11 Handle Grip RS6809A03 2
12 Hex Bolt M8 1
13 Hex Bolt M10 3
14 Washer 10 3
15 Hex Nut M10 3
16 Worm Shaft 1
Note: Only items with part numbers are available for purchase.
LIMITED WARRANTY
ProValue™ shop equipment and tools excluding accessories are warranted against
defects in materials or workmanship for a period of 1 year from original purchase. We
will repair or replace at our option any defective part or unit which proves to be
defective in material or workmanship within this warranty plan. This warranty does not
cover damage to equipment or tools arising from alteration, abuse, misuse, damage and
does not cover any repairs or replacement made by anyone other than ProValue™ or its
authorized service centers.
The foregoing obligation is CARQUEST Products, Inc., ProValue’s sole liability under
this or any implied warranty and under no circumstances shall we be liable for any
incidental or consequential damages.
NOTE: Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation or exclusion may not apply to you.
Return equipment or parts to service center transportation prepaid. Be certain to include
your name and address, evidence of the purchase date, and description of the
suspected defect.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
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