Carrier GAS FURNACE 58MVP Instructions and recipes

58MVP
Variable-Capacity Condensing Gas Furnace
Installation, Start-Up, and Operating Instructions
For Sizes 040-120, Series 180
For use by Beutler Heating and Air for Renaissance Builders
Index Page
SAFETY CONSIDERATIONS .....................................................3
DIMENSIONAL DRAWING........................................................2
Clearances to Combustibles......................................................3
CODES AND STANDARDS........................................................5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........5
INTRODUCTION..........................................................................5
APPLICATIONS............................................................................5
General ......................................................................................5
Upflow Applications.................................................................6
Horizontal Left (Supply-Air Discharge) Applications ............8
Horizontal Right (Supply-Air Discharge) Applications ..........9
LOCATION..................................................................................11
General ....................................................................................11
Low-Heat Only Installation....................................................12
Furnace Location Relative to Cooling Equipment ................13
AIR FOR COMBUSTION AND VENTILATION ....................13
INSTALLATION .........................................................................16
Installation In Horizontal Applications..................................16
Air Ducts.................................................................................16
General Requirements .......................................................16
Ductwork Acoustical Treatment .......................................17
Supply-Air Connections ....................................................17
Return-Air Connections.....................................................17
Filter Arrangement..................................................................17
Bottom Closure Panel.............................................................18
Gas Piping...............................................................................18
Electrical Connections ............................................................19
115-v Wiring......................................................................19
24-v Wiring........................................................................21
Accessories ........................................................................21
Venting....................................................................................21
Removal of Existing Furnaces from
Common Vent Systems................................................21
Combustion-Air and Vent Piping .....................................22
Vent Termination .........................................................29
Multiventing.......................................................................29
Condensate Drain....................................................................29
General...............................................................................29
Application.........................................................................29
Condensate Drain Protection.............................................30
START-UP, ADJUSTMENTS AND SAFETY CHECK......30
General...............................................................................30
Select Setup Switch Positions...........................................32
Prime Condensate Trap With Water.................................33
Purge Gas Lines ................................................................34
Sequence of Operation ......................................................34
Single-Stage Thermostat and Two-Stage Heating
(Adaptive Mode).....................................................35
Two-Stage Thermostat and Two-Stage Heating .........36
Cooling Mode...............................................................36
Thermidistat Mode .......................................................37
Super-Dehumidify Mode..............................................37
Continuous Blower Mode............................................37
Heat Pump....................................................................38
Component Test ...........................................................38
Adjustments .......................................................................38
Set Gas Input Rate .......................................................38
Set Temperature Rise...................................................46
Set Thermostat Heat Anticipator .................................46
Check Safety Controls.......................................................46
Check Primary Limit Control......................................46
Check Pressure Switch.................................................46
CHECKLIST......................................................................47
NOTE: Read the entire instruction manual before starting the
installation.
A93040
ama CERTIFIED ®
REGISTERED
ISO 9001:2000
As an Energy Star Partner,
Carrier Corporation has deter-
mined that this product meets
the ENERGY STAR guide-
lines for energy efficiency.
Horizontal Orientation A04168
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a PC 101 Catalog No. 535-80145 Printed in U.S.A. Form 58MVP-15SI Pg 1 9-04 Replaces: None

Fig. 2—Dimensional Drawing
Dimensions (In.)
UNIT SIZE A D E
040-14* 24-1/2* 22-7/8* 23*
060-14 17-1/2 15-7/8 16 080-14 21 19-3/8 19-1/2 080-20 21 19-3/8 19-1/2 100-20 21 19-3/8 19-1/2 120-20 24-1/2 22-7/8 23
* These dimensions reflect the wider casing for the Trophy (96.6 percent AFUE) furnace.
A04169
17
5
⁄
16
"
24
1
⁄
2
"
27
9
⁄
16
"
TYP
27
5
⁄
8
"
29
11
⁄
16
"
TYP
30
13
⁄
16
"
32
5
⁄
8
"
TYP
33
1
⁄
4
"
TYP
CONDENSATE DRAIN TRAP LOCATION (ALTERNATE UPFLOW)
7
⁄8-IN. DIA
ACCESSORY POWER ENTRY
7
⁄8-IN. DIA
POWER CONN
CONDENSATE DRAIN TRAP LOCATION (HORIZONTAL LEFT)
26
15
⁄
16
"
24
1
⁄
2
"
22
5
⁄
16
"
2
-IN. COMBUSTION-
AIR CONN
1
⁄
2
-IN. DIA
GAS CONN
2
-IN. VENT CONN
1
⁄2-IN. DIA THERMOSTAT
ENTRY
22
11
⁄
16
"
SIDE INLET
23
1
⁄
4
" TYP
SIDE INLET
1
1
⁄
4
"
1"E
INLET
11
⁄
16
"
11
⁄
16
"
D
13
⁄
16
"
13
⁄
16
"
OUTLET
A
AIRFLOW
OUTLET
26
15
⁄
16
"
28
1
⁄
2
"
22
5
⁄
16
"
19"
13
⁄
16
"
5
⁄
8
"
5
⁄
16
"
1"
39
7
⁄
8
"
22
1
⁄
4
" TYP
11
⁄
16
"
7
⁄
16
"
24
3
⁄
16
"
BOTTOM INLET
18
1
⁄
4
"
22
11
⁄
16
"
CONDENSATE DRAIN
TRAP LOCATION
(HORIZONTAL RIGHT)
OR ALTERNATE
1
⁄
2
-IN. DIA GAS CONN
2-IN. COMBUSTION- AIR CONN
1
⁄2-IN. DIA
GAS CONN
7⁄8-IN. DIA
POWER CONN
1⁄2-IN. DIA
THERMOSTAT ENTRY
2-IN. VENT CONN
DIMPLE LOCATORS
FOR HORIZONTAL
HANGING
14
1
⁄
2
"
TYP SIDE INLET
NOTES: 1. Minimum return-air openings at furnace, based on metal duct. If flex duct is used,
see flex duct manufacturer’s recommendations for equivalent diameters.
2. Minimum return-air opening at furnace:
a. For 800 CFM–16-in. round or 14
1/2
x 12-in. rectangle.
b. For 1200 CFM–20-in. round or 14
1/2
x 19
1/2
-in. rectangle.
c. For 1600 CFM–22-in. round or 14
1/2
x 23
1/4
-in. rectangle.
d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data
literature for specific use of single side inlets. The use of both side inlets, a combination of 1 side and the bottom, or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM.
9
7
⁄
16
"
TYP
26
15
⁄
16
" TYP
CONDENSATE DRAIN LOCATION (UPFLOW)
30
1
⁄
2
"
9
⁄
16
"
TYP
CONDENSATE
DRAIN LOCATION
(UPFLOW)
26
1
⁄
4
"
26
1
⁄
4
"
2

SAFETY CONSIDERATIONS
FURNACE RELIABILITY HAZARD
Improper installation or misapplication of furnace may re-
quire excessive servicing or cause premature component
failure.
Application of this furnace should be indoors with special
attention given to vent sizing and material, gas input rate, air
temperature rise, unit leveling, and unit sizing.
FIRE, EXPLOSION, ELECTRICAL SHOCK AND
CARBON MONOXIDE POISONING HAZARD
Failure to follow this warning could result in electrical shock,
fire, personal injury, or death.
Improper installation, adjustment, alteration, service, mainte-
nance, or use can cause carbon monoxide poisoning, explo-
sion, tire, electrical shock, or other conditions which may
cause personal injury or property damage. Consult a qualified
installer, service agency, local gas supplier, or your distribu-
tor or branch for information or assistance. The qualified
installer or agency must use only factory-authorized and
listed kits or accessories when modifying this product.
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified
personnel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
Fig. 3—Clearances to Combustibles
A04116
*
BOTTOM
DESSOUS
0"
Ø
3"
0"
§
0"
TOP/PLENUM
DESSUS/CHAMBRE D´AIR
1"
0"
§
24
MIN
SIDE
COTES
FRONT
AVANT
BCK
ARRIE
A
E
R
SERVIE
C
LÈNTRT
E
N
E
I
V
AN
AT
FRONT
SIDE
COTES
FOU
U
FRNAC
S
E
E
I
A
RN
†
328068 - 201 R EV. B ( LIT TOP )
†
†
§
Ø
*
§
Ø
*
1/2" MAX
FRONT
FRONT
LEVEL (0")TO MIN 1/4" TO 1/2" MAX
INSTALLATION
UPFLOW OR
DOWNFLOW
HORIZONTAL
MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION
ALL POSITIONS:
Minimum front clearance for service 24 inches (610mm).
For installation on combustible floors only when installed on special base No. KGASB0201ALL,
Coil Assembly, Part No. CD5 or CK5, or Coil Casing, Part No. KCAKC.
Line contact is permissible only between lines formed by intersections of top and two sides
of furnace jacket, and building joists, studs, or framing.
Clearance shown is for air inlet and air outlet ends.
120 and 140 size furnaces require 1 inch bottom clearance to combustible materials.
DOWNFLOW POSITIONS:
HORIZONTAL POSITIONS:
Dégagement avant minimum de 610mm (24 po) pour l'entretien.
POUR LA POSITION HORIZONTALE:
POUR LA POSITION COURANT DESCENDANT:
POUR TOUS LES POSITIONS:
DÉGAGEMENT MINIMUM EN POUCES AVEC ÉLÉMENTS DE
CONSTRUCTION COMBUSTIBLES
Clearance in inches
Dégagement (po).
Vent clearance to
combustibles 0".
0 (po) Dégagement
d´évent avec combustibles.
This furnace is approved for UPFLOW, DOWNFLOW and
HORIZONTAL installations.
Clearance arrows
do not change with
furnace orientation.
Pour l ´ installation sur le plancher combustible seulement quand on utilise la base spéciale,
pièce nº KGASB0201ALL, l
´ ensemble serpentin, pièce nº CD5 ou CK5, ou le carter de
serpentin, pièce nº KCAKC.
Le contact n
´ est permis qúentre les lignes formées par les intersections du dessus et des
deuxcôtés de la chemise de la fournaise, et des solives, des montants ou de la charpente du
bátiment.
La distance indiquée concerne l
´ extrémité du tuyau d ´ arrivée d ´ air et l ´ extrémité du tuyau de
sortie d
´ air.
Pour les fournaises de 120 et 140 taille, 1 po (25mm) dégagement des matériaux combusitbles
est requis au-dessous.
This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size furnaces are only approved for altitudes 0 - 7,000 ft.
(0 - 2,135m).
An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for some natural gas applications.
This furnace is for indoor installation in a building constructed on site. This furnace may be installed in a manufactured (mobile) home when stated on rating plate and
using factory authorized kit..
This furnace may be installed on combustible flooring in alcove or closet at Minimum Inches Clearance To Combustible Construction as described below.
This furnace requires a special venting system. Refer to the installation instructions for parts list and method of installation. This furnace is for use with schedule-40 PVC,
PVC-DWV, CPVC, or ABS-DWV pipe, and must not be vented in common with other gas-fired appliances. Construction through which vent/air intake pipes may be
installed is maximum 24 inches (600 mm), minimum 3/4 inches (19 mm) thickness (including roofing materials).
For upflow and downflow applications, furnace must be installed level, or pitched within 1/2" of level. For a
horizontal application, the furnace must be pitched minimum 1/4" to maximum of 1/2" forward for proper
drainage. See Installation Manual for IMPORTANT unit support details on horizontal applications.
Cette fournaise à air pulsé est équipée pour utilisation avec gaz naturel et altitudes comprises entre 0 - 3,050m (0 - 10,000 pi),excepté queles fournaises de 140 taille
sont pour altitudes comprises entre 0 - 2,135m (0 - 7,000pi).
Utiliser une trousse de conversion, fournie par le fabricant, pour passer au gaz propane ou pour certaines installations au gaz naturel.
Cette fournaise à air pulsé est pour installation à l´intérieur dans un bâtiment construit sur place. Cette fournaise à air pulse peut être installée dans une maison
préfabriquée (maison mobile) si prescrit par la plaque signalétique et si l' on utilise une trousse specifiée par le fabricant.
Cette fournaise peut être installée sur un plancher combustible dans un enfoncement ou un placard en observant les Dégagement Minimum En Pouces Avec
Éléments De Construction Combustibles.
Cette fournaise nécessite un système d´évacuation spécial. La méthode d´installation et la liste des pièces nécessaires figurent dans les instructions d´installation. Cette
fournaise doit s´utiliser avec la tuyauterie des nomenclatures 40 PVC, PVC-DWV, CPVC, ou ABS-DWV et elle ne peut pas être ventilée conjointment avec d´autres
appareils à gaz. Épaisseur de la construction au travers de laquelle il est possible de faire passer les tuyaux d'aération (admission/évacuation): 24 po (600 mm)
maximum, 3/4 po (19mm) minimum (y compris la toiture).
Pour des applications de flux ascendant et descendant, la fournaise doit être installée de niveau ou inclinée à
pas plus de 1/2" du niveau. Pour une application horizontale, la fournaise doit être inclinée entre minimum
1/4" et maximum 1/2" du niveau pour le drainage approprié. En cas d´installation en position horizontale,
consulter les renseignements IMPORTANTS sur le support dans le manuel d´installation.
Cette fournaise est approuvée pour l´installation HORIZONTALE
et la circulation d´air VERS LE HAUT et VERS LE BAS.
Les fléches de dégagement
ne change pas avec
l
´ orientation de la
générateur d´air chaud.
3

heating equipment, observe precautions in literature, on tags, and
on labels attached to or shipped with unit and other safety
precautions that may apply.
These instructions cover the minimum requirements and conform
to existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
Wear safety glasses and work gloves. Have a fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol .
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words: DANGER, WARNING, CAU-
TION, and NOTE. These words are used with the safety-alert
symbol. DANGER identifies the most serious hazards which will
result in severe personal injury or death. WARNING signifies
hazards which could result in personal injury or death. CAUTION
is used to identify unsafe practices which may result in minor
personal injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability, or operation.
CUTS HAZARD
Failure to follow this caution may result in personal injury.
Sheet metal parts may have sharp edges or burrs. Use care and
wear appropriate protective clothing and gloves when han-
dling parts.
The 58MVP Condensing Gas-Fired Furnaces are C.S.A. (formerly
AGA and CGA) design-certified for natural and propane gases
(see furnace rating plate) and for installation in alcoves, attics,
basements, closets, utility rooms, crawlspaces, and garages. The
furnace is factory-shipped for use with natural gas. A C.S.A.
(formerly AGA and CGA) listed gas conversion kit is required to
convert furnace for use with propane gas.
See Fig. 3 for required clearances to combustibles.
Maintain a 1-in. clearance from combustible materials to supply air
ductwork for a distance of 36 inches horizontally from the furnace.
See NFPA 90B or local code for further requirements.
These furnaces SHALL NOT be installed directly on carpeting,
tile, or any other combustible material other than wood flooring.
These furnaces are suitable for installation in a structure built on
site or a manufactured building completed at final site. The design
of this furnace line is NOT C.S.A. (formerly AGA and CGA)
design-certified for installation in recreation vehicles, manufac-
tured (mobile) homes or outdoors.
This furnace is designed for continuous return-air minimum
temperature of 60°F db or intermittent operation down to 55°F db
such as when used with a night setback thermostat. Return-air
temperature must not exceed 85°F db. Failure to follow these
return air limits may affect reliability of heat exchangers, motors
and controls. (See Fig. 4.)
These furnaces are shipped with the drain and pressure tubes
connected for UPFLOW applications. Minor modifications are
required when used in HORIZONTAL RIGHT, or HORIZONTAL
LEFT (supply-air discharge direction) applications as shown in
Fig. 1. See details in Applications section.
Never test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for the detection of leaks
to check all connections as specified in the GAS PIPING section
of these instructions.
Always install furnace to operate within the furnace’s intended
temperature-rise range with a duct system which has an external
static pressure within the allowable range as specified in the SET
TEMPERATURE RISE section of these instructions.
CARBON MONOXIDE POISONING HAZARD
Failure to properly seal duct could result in death and/or
personal injury.
Do NOT draw return air from inside a closet or utility room
where furnace is located. Return air duct MUST be sealed to
furnace casing.
A gas-fired furnace for installation in a residential garage must be
installed as specified in the Hazardous Locations section.
The furnace is not to be used for temporary heating of buildings or
structures under construction unless the furnace installation and
operation complies with first CAUTION in the LOCATION
section of these instructions.
These furnaces are shipped with the following materials to assist in
proper furnace installation. These materials are shipped in the main
blower compartment.
Installer Packet includes:
Installation, Start-Up, and Operating Instructions
Service and Maintenance Instructions
User’s Information Manual
Warranty Certificate
Loose Parts Bag includes: Quantity
Pressure tube extension 1
Collector box or condensate trap extension tube 1
Inducer housing drain tube 1
1/2-in. CPVC street elbow 2
Drain tube coupling 1
Drain tube coupling grommet 1
Vent and combustion-air pipe support 2
Combustion-air pipe perforated disk assembly 1
Condensate trap hole filler plug 3
Vent and combustion-air intake hole filler plug 2
Fig. 4—Return-Air Temperature
A93042
4

For accessory installation details, refer to applicable installation
literature.
CODES AND STANDARDS
Follow all national and local codes and standards in addition to
these instructions. The installation must comply with regulations
of the serving gas supplier, local building, heating, plumbing, and
other codes. In absence of local codes, the installation must
comply with the national codes listed below and all authorities
having jurisdiction in Canada.
In the United States and Canada, follow all codes and standards for
the following:
Step 1—Safety
• US: National Fuel Gas Code (NFGC) NFPA 54-2002/ANSI
Z223.1-2002 and the Installation Standards, Warm Air Heating
and Air Conditioning Systems ANSI/NFPA 90B
• CANADA: National Standard of Canada, Natural Gas and
Propane Installation Code (NSCNGPIC) CSA B149.1-00
Step 2—General Installation
• US: NFGC and the NFPA 90B. For copies, contact the National
Fire Protection Association Inc., Batterymarch Park, Quincy,
MA 02269; or for only the NFGC contact the American Gas
Association, 400 N. Capitol, N.W., Washington DC 20001
• CANADA: NSCNGPIC. For a copy, contact Standard Sales,
CSA International, 178 Rexdale Boulevard, Etobicoke (Tor-
onto), Ontario, M9W 1R3, Canada.
Step 3—Combustion and Ventilation Air
• US: Section 8.3 of the NFGC, Air for Combustion and
Ventilation
• CANADA: Part 7 of the NSCNGPIC, Venting Systems and Air
Supply for Appliances
Step 4—Duct Systems
• US and CANADA: Air Conditioning Contractors Association
(ACCA) Manual D, Sheet Metal and Air Conditioning Con-
tractors National Association (SMACNA), or American Soci-
ety of Heating, Refrigeration, and Air Conditioning Engineers
(ASHRAE) 2001 Fundamentals Handbook Chapter 34.
Step 5—Acoustical Lining and Fibrous Glass Duct
• US and CANADA: current edition of SMACNA, NFPA 90B as
tested by UL Standard 181 for Class I Rigid Air Ducts
Step 6—Gas Piping and Gas Pipe Pressure Testing
• US: NFGC; chapters 5, 6, 7, and 12 and national plumbing
codes
In the state of Massachusetts:
• This product must be installed by a licensed plumber or gas
fitter.
• When flexible connectors are used, the maximum length shall
not exceed 36 inches.
• When lever type gas shutoffs are used they shall not exceed 36
inches.
• CANADA: NSCNGPIC Parts 3, 4, 5, A, B, E, G, and H
Step 7—Electrical Connections
• US: National Electrical Code (NEC) ANSI/NFPA 70-2002
• CANADA: Canadian Electrical Code CSA C22.1
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
UNIT DAMAGE HAZARD
Failure to follow this caution may result in damage to unit
components.
Electrostatic discharge can affect electronic components.
Take precautions during furnace installation and servicing to
protect the furnace electronic control. Precautions will pre-
vent electrostatic discharges from personnel and hand tools
which are held during the procedure. These precautions will
help to avoid exposing the control to electrostatic discharge
by putting the furnace, the control, and the person at the same
electrostatic potential.
1. Disconnect all power to the furnace. Multiple disconnects may
be required. DO NOT TOUCH THE CONTROL OR ANY
WIRE CONNECTED TO THE CONTROL PRIOR TO DIS-
CHARGING YOUR BODY’S ELECTROSTATIC CHARGE
TO GROUND.
2. Firmly touch a clean, unpainted, metal surface of the furnace
chassis which is close to the control. Tools held in a person’s
hand during grounding will be satisfactorily discharged.
3. After touching the chassis, you may proceed to service the
control or connecting wires as long as you do nothing that
recharges your body with static electricity (for example; DO
NOT move or shuffle your feet, DO NOT touch ungrounded
objects, etc.).
4. If you touch ungrounded objects (recharge your body with
static electricity), firmly touch furnace again before touching
control or wires.
5. Use this procedure for installed and uninstalled (ungrounded)
furnaces.
6. Before removing a new control from its container, discharge
your body’s electrostatic charge to ground to protect the
control from damage. If the control is to be installed in a
furnace, follow items 1 through 5 before bringing the control
or yourself into contact with the furnace. Put all used AND
new controls into containers before touching ungrounded
objects.
7. An ESD service kit (available from commercial sources) may
also be used to prevent ESD damage.
INTRODUCTION
The model 58MVP Gas-Fired, Category IV, condensing furnace is
available in model sizes ranging in input capacities of 40,000 to
120,000 Btuh.
APPLICATIONS
Step 1—General
Some assembly and modifications are required for furnaces
installed in any of the 4 applications shown in Fig. 1. All drain and
pressure tubes are connected as shown in Fig. 6. See appropriate
application instructions for these procedures.
MINOR PROPERTY DAMAGE
Failure to follow this caution may result in minor property
damage.
Local codes may require a drain pan under entire furnace and
condensate trap when a condensing furnace is used in an attic
application or over a finished ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC and/or local codes.
5

Step 2—Upflow Applications
An upflow furnace application is where furnace blower is located
below combustion and controls section of furnace, and conditioned
air is discharged upwards.
CONDENSATE TRAP LOCATION (FACTORY-SHIPPED
ORIENTATION)
The condensate trap is factory installed in the blower shelf and
factory connected for UPFLOW applications. A factory-supplied
tube is used to extend the condensate trap drain connection to the
desired furnace side for field drain attachment. See Condensate
Trap Tubing (Factory-Shipped Orientation) section for drain tube
extension details. (See Fig. 5.)
CONDENSATE TRAP TUBING (FACTORY-SHIPPED
ORIENTATION)
NOTE: See Fig. 6 or tube routing label on main furnace door to
confirm location of these tubes.
1. Collector Box Drain, Inducer Housing Drain, Relief Port, and
Pressure Switch Tubes
These tubes should be factory attached to condensate trap and
pressure switch ready for use in UPFLOW applications. These
tubes can be identified by their connection location and also
by a color label on each tube. These tubes are identified as
follows: collector box drain tube (blue label), inducer housing
drain tube (violet label or molded), relief port tube (green
label), and pressure switch tube (pink label).
2. Condensate Trap Drain Tube
The condensate trap drain connection must be extended for
field attachment by doing the following:
a. Determine location of field drain connection. (See Fig. 2 or
6.)
NOTE: If internal filter or side filter/media cabinet is used, drain
tube should be located to opposite side of casing from return duct
attachment to assist in filter removal.
b. Remove and discard casing drain hole plug button from
desired side.
c. Install drain tube coupling grommet (factory-supplied in
loose parts bag) in selected casing hole.
d. Slide drain tube coupling (factory-supplied in loose parts
bag) through grommet so long end of coupling faces
blower.
e. Cement 2 factory-supplied 1/2-in. street CPVC elbows to
rigid drain tube connection on condensate trap. (See Fig. 6.)
These elbows must be cemented together and cemented to
condensate trap drain connection.
NOTE: Failure to use CPVC elbows may allow drain to kink,
preventing draining.
f. Connect larger diameter drain tube and clamp (factory-
supplied in loose parts bag) to condensate trap and clamp
securely.
g. Route tube to coupling and cut to appropriate length.
h. Attach tube to coupling and clamp securely.
Fig. 5—Condensate Trap
A04170
SLOT FOR SCREW
HORIZONTAL
APPLICATION
(OPTIONAL)
WIRE TIE
GUIDES
(WHEN USED)
12
1
34
1
34
FRONT VIEW
FURNACE
DOOR
FURNACE
DOOR CONDENSATE
TRAP
78
14
26
4
FURNACE
SIDE
FURNACE
SIDE
12
1
14
26
434
534 5
4
SIDE VIEW FRONT VIEW END VIEW FRONT VIEW
34
ALTERNATE EXTERNAL 
UPFLOW APPLICATIONS HORIZONTAL
APPLICATIONS
FIELD
DRAIN
CONN
FIELD
DRAIN
CONN
6

CONDENSATE TRAP LOCATION (ALTERNATE UPFLOW
ORIENTATION)
An alternate location for the condensate trap is the left-hand side
of casing. (See Fig. 2 and 7.)
NOTE: If the alternate left-hand side of casing location is used,
the factory-connected drain and relief port tubes must be discon-
nected and modified for attachment. See Condensate Trap Tubing
(Alternate Upflow Orientation) section for tubing attachment.
To relocate condensate trap to the left-hand side, perform the
following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Install casing hole filler cap (factory-supplied in loose parts
bag) into blower shelf hole where trap was removed.
FIRE, INJURY OR DEATH HAZARD
Failure to follow this warning could result in electrical shock,
fire, personal injury or death.
Casing hole filler cap must be installed in blower shelf hole
when condensate trap is relocated.
4. Install condensate trap into left-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
5. Fill unused condensate trap casing holes with plastic filler
caps (factory-supplied in loose parts bag).
CONDENSATE TRAP TUBING (ALTERNATE UPFLOW
ORIENTATION)
NOTE: See Fig. 7 or tube routing label on main furnace door to
confirm location of these tubes.
1. Collector Box Drain Tube
Connect collector box drain tube (blue label) to condensate
trap.
NOTE: On 17-1/2-in. wide furnaces ONLY, cut tube between
corrugated sections to prevent kinks.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
b. Use inducer housing drain extension tube (violet label and
factory-supplied in loose parts bag) to connect LOWER
inducer housing drain connection to condensate trap.
c. Determine appropriate length, then cut and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Connect relief port tube (green label) to condensate trap.
Fig. 6—Factory-Shipped Upflow Tube Configuration
(Shown With Blower Access Panel Removed)
A94213
COLLECTOR BOX
TUBE (PINK)
COLLECTOR BOX
TUBE (GREEN)
INDUCER HOUSING
(MOLDED) DRAIN
TUBE (BEHIND
COLLECTOR BOX
DRAIN TUBE)
COLLECTOR BOX
DRAIN TUBE (BLUE)
FIELD-INSTALLED
FACTORY-SUPPLIED
DRAIN TUBE
COUPLING (LEFT
DRAIN OPTION)
FIELD-INSTALLED
FACTORY-SUPPLIED
DRAIN TUBE
FIELD-INSTALLED
FACTORY-SUPPLIED
DRAIN TUBE
COUPLING (RIGHT
DRAIN OPTION)
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
PLUG
FIELD-INSTALLED
FACTORY-SUPPLIED
1Ú2-IN. CPVC STREET
ELBOWS (2) FOR
LEFT DRAIN OPTION
CONDENSATE
TRAP
Fig. 7—Alternate Upflow Tube Configuration and
Trap Location
A94214
COLLECTOR BOX
TUBE (PINK)
CONDENSATE
TRAP
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR BOX
DRAIN TUBE (GREEN)
INDUCER
HOUSING
DRAIN TUBE
(VIOLET)
CAP
COLLECTOR BOX
DRAIN TUBE (BLUE
& WHITE STRIPED)
PLUG
7

b. Extend this tube (if required) by splicing to small diameter
tube (factory-supplied in loose parts bag).
c. Determine appropriate length, then cut and connect tube.
CONDENSATE TRAP FIELD DRAIN ATTACHMENT
Refer to Condensate Drain section for recommendations and
procedures.
PRESSURE SWITCH TUBING
The LOWER collector box pressure tube (pink label) is factory
connected to the pressure switch and should not require any
modification.
NOTE: See Fig. 6 or 7 or tube routing label on main furnace door
to check for proper connections.
UPPER COLLECTOR BOX AND INDUCER HOUSING
(UNUSED) DRAIN CONNECTIONS
Upper Collector Box Drain Connection
Attached to the UPPER collector box drain connection is a
factory-installed corrugated, plugged tube (blue and white striped
label). This tube is plugged to prevent condensate leakage in this
application. Ensure this tube is plugged.
NOTE: See Fig. 6 or 7 or tube routing label on main furnace door
to check for proper connections.
Upper Inducer Housing Drain Connection
Attached to the UPPER (unused) inducer housing drain connection
is a cap and clamp. This cap is used to prevent condensate leakage
in this application. Ensure this connection is capped.
NOTE: See Fig. 6 or 7 or tube routing label on main furnace door
to check for proper connections.
CONDENSATE TRAP FREEZE PROTECTION
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
Step 3—Horizontal Left (Supply-Air Discharge)
Applications
A horizontal left furnace application is where furnace blower is
located to the right of combustion and controls section of furnace,
and conditioned air is discharged to the left.
MINOR PROPERTY DAMAGE
Failure to follow this caution may result in minor property
damage.
Local codes may require a drain pan under entire furnace and
condensate trap when a condensing furnace is used in an attic
application or over a finished ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC and/or local codes.
CONDENSATE TRAP LOCATION
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 8.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Remove casing hole filler cap from casing hole. (See Fig. 2 or
8.)
4. Install casing hole filler cap (factory-supplied in loose parts
bag) into blower shelf hole where trap was removed.
Fig. 8—Horizontal Left Tube Configuration
A02288
CONDENSATE
TRAP
AUXILIARY "J"BOX
PLUG
CAP
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
DRAIN TUBE (BLUE)
COLLECTOR BOX TUBE (PINK)
RELOCATE TUBE BETWEEN BLOWER SHELF AND INDUCER HOUSING FOR
060, AND 080 HEATING INPUT FURNACES
COLLECTOR BOX
EXTENSION TUBE
COLLECTOR BOX
DRAIN TUBE
(BLUE AND WHITE STRIPED)
DRAIN TUBE COUPLING
COLLECTOR BOX
TUBE (GREEN)
COLLECTOR
BOX EXTENSION
DRAIN TUBE
8

FIRE, INJURY OR DEATH HAZARD
Failure to follow this warning could result in electrical shock,
fire, personal injury or death.
Casing hole filler cap must be installed in blower shelf hole
when condensate trap is relocated.
5. Install condensate trap into left-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
6. Fill unused condensate trap casing holes with plastic filler
caps (factory-supplied in loose parts bag).
CONDENSATE TRAP TUBING
NOTE: See Fig. 8 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Install drain tube coupling (factory-supplied in loose parts
bag) into collector box drain tube (blue label) which was
previously connected to condensate trap.
b. Connect large diameter drain tube and clamp (factory-
supplied in loose parts bag) to drain tube coupling, extend-
ing collector box drain tube.
c. Route extended tube (blue label) to condensate trap and cut
to appropriate length.
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove and discard LOWER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
b. Use inducer housing drain extension tube (violet label and
factory-supplied in loose parts bag) to connect LOWER
inducer housing drain connection to condensate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
a. Extend collector box tube (green label) which was previ-
ously connected to condensate trap by splicing to small
diameter tube (factory-supplied in loose parts bag).
b. Route extended collector box pressure tube to relief port
connection on condensate trap.
c. Determine appropriate length, cut, and connect tube.
d. Clamp tube to prevent any condensate leakage.
CONDENSATE TRAP FIELD DRAIN ATTACHMENT
Refer to Condensate Drain section for recommendations and
procedures.
PRESSURE SWITCH TUBING
The LOWER collector box pressure tube (pink label) is factory
connected to the High Pressure Switch for use when furnace is
installed in UPFLOW applications. This tube MUST be discon-
nected, extended, rerouted, and then reconnected to the pressure
switch in HORIZONTAL LEFT applications for 060 and 080
heating input furnaces.
NOTE: See Fig. 8 or tube routing label on main furnace door to
check for proper connections.
Modify tube as described below.
1. Disconnect collector box pressure tube (pink label) attached to
High Pressure Switch.
2. Use smaller diameter tube (factory-supplied in loose parts
bag) to extend tube disconnected in item 1.
3. Route extended tube:
a. Behind inducer housing.
b. Between blower shelf and inducer housing.
4. Determine appropriate length, cut, and reconnect tube to High
Pressure Switch connection labeled COLLECTOR BOX.
CONDENSATE TRAP FREEZE PROTECTION
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
CONSTRUCT A WORKING PLATFORM
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 9.)
UNIT MAY NOT OPERATE
Failure to follow this caution may result in intermittent unit
operation.
The condensate trap MUST be installed below furnace. See
Fig. 5 for dimensions. The drain connection to condensate
trap must also be properly sloped to an open drain.
NOTE: Vent pipes are restricted to a minimum length of 5 ft. (See
Table 7.)
NOTE: A 12-in. minimum offset pipe section is recommended
with short (5 to 8 ft) vent systems. This recommendation is to
reduce excessive condensate droplets from exiting the vent pipe.
(See Fig. 9 or 29.)
Step 4—Horizontal Right (Supply-Air Discharge)
Applications
A horizontal right furnace application is where furnace blower is
located to the left of combustion and controls section of furnace,
and conditioned air is discharged to the right.
MINOR PROPERTY DAMAGE
Failure to follow this caution may result in minor property
damage.
Local codes may require a drain pan under entire furnace and
condensate trap when a condensing furnace is used in attic
application or over a finished ceiling.
NOTE: In Canada, installations shall be in accordance with
current NSCNGPIC Installation Codes and/or local codes.
NOTE: The auxiliary junction box (J-box) MUST be relocated to
opposite side of furnace casing. (See Fig. 10.) See Electrical
Connection section for J-box relocation.
CONDENSATE TRAP LOCATION
The condensate trap must be removed from the factory-installed
blower shelf location and relocated in selected application location
as shown in Fig. 2 or 10.
To relocate condensate trap from the blower shelf to desired
location, perform the following:
1. Remove 3 tubes connected to condensate trap.
2. Remove trap from blower shelf by gently pushing tabs inward
and rotating trap.
3. Install casing hole filler cap (factory-supplied in loose parts
bag) into blower shelf hole where trap was removed.
9

Fig. 9—Attic Location and Working Platform
A96184
VENT
MANUAL
SHUTOFF
GAS VALVE
SEDIMENT
TRAP CONDENSATE
TRAP
DRAIN
ACCESS OPENING
FOR TRAP
30-IN. MIN
WORK AREA
A 12-IN. MIN HORIZONTAL PIPE
SECTION IS RECOMMENDED WITH
SHORT (5 TO 8 FT) VENT SYSTEMS
TO REDUCE EXCESSIVE
CONDENSATE DROPLETS FROM
EXITING THE VENT PIPE.
A 3-IN. MINIMUM CLEARANCE
TO COMBUSTION-AIR INTAKE
IS REQUIRED.

5 3⁄4″
NOTE: LOCAL CODES MAY REQUIRE A DRAIN PAN UNDER THE
FURNACE AND CONDENSATE TRAP WHEN A CONDENSING
FURNACE IS INSTALLED ABOVE FINISHED CEILINGS.
COMBUSTION–AIR
INTAKE
Fig. 10—Horizontal Right Tube Configuration
A02289
PLUG
COLLECTOR BOX DRAIN TUBE
(BLUE AND WHITE STRIPED)
INDUCER HOUSING
DRAIN TUBE (VIOLET)
COLLECTOR BOX
EXTENSION TUBE
COLLECTOR BOX TUBE (GREEN)
CAP COLLECTOR BOX DRAIN TUBE (BLUE)
COLLECTOR BOX TUBE (PINK)
AUXILIARY "J" BOX RELOCATED HERE
CONDENSATE
TRAP
10

FIRE, INJURY OR DEATH HAZARD
Failure to follow this warning could result in electrical shock,
fire, personal injury or death.
Casing hole filler cap must be installed in blower shelf hole
when condensate trap is relocated.
4. Install condensate trap into right-hand side casing hole by
inserting tube connection stubs through casing hole and
rotating until tabs snap into locking position.
5. Fill unused condensate trap casing holes with plastic filler
caps (factory-supplied in loose parts bag).
CONDENSATE TRAP TUBING
NOTE: See Fig. 10 or tube routing label on main furnace door to
check for proper connections.
1. Collector Box Drain Tube
a. Remove factory-installed plug from LOWER collector box
drain tube (blue and white striped label).
b. Install removed clamp and plug into UPPER collector box
drain tube (blue label) which was previously connected to
condensate trap.
c. Connect LOWER collector box drain tube (blue and white
striped label) to condensate trap. Tube does not need to be
cut.
d. Clamp tube to prevent any condensate leakage.
2. Inducer Housing Drain Tube
a. Remove factory-installed cap and clamp from LOWER
inducer housing drain connection.
b. Remove and discard UPPER (molded) inducer housing
drain tube which was previously connected to condensate
trap.
c. Install cap and clamp on UPPER inducer housing drain
connection where molded drain tube was removed.
d. Use inducer housing drain extension tube (violet label and
factory-supplied in loose parts bag) to connect LOWER
inducer housing drain connection to condensate trap.
e. Determine appropriate length, cut, and connect tube to
condensate trap.
f. Clamp tube to prevent any condensate leakage.
3. Relief Port Tube
Refer to Pressure Switch Tubing section for connection
procedure.
CONDENSATE TRAP FIELD DRAIN ATTACHMENT
Refer to Condensate Drain section for recommendations and
procedures.
PRESSURE SWITCH TUBING
One collector box pressure tube (pink label) is factory connected to
the pressure switch for use when furnace is installed in UPFLOW
or HORIZONTAL LEFT applications. This tube MUST be dis-
connected and used for the condensate trap relief port tube. The
other collector box pressure tube (green label) which was factory
connected to the condensate trap relief port connection MUST be
connected to the pressure switch in DOWNFLOW or HORIZON-
TAL RIGHT applications.
NOTE: See Fig. 10 or tube routing label on main furnace door to
check for proper connections.
Relocate tubes as described below.
1. Disconnect collector box pressure tube (pink label) attached to
pressure switch.
2. Extend collector box pressure tube (green label) which was
previously connected to condensate trap relief port connection
by splicing to small diameter tube (factory-supplied in loose
parts bag).
3. Connect collector box pressure tube (green label) to pressure
switch connection labeled COLLECTOR BOX.
4. Use remaining small diameter tube (factory-supplied in loose
parts bag) to extend collector box pressure tube (pink label)
which was previously connected to pressure switch.
5. Route this extended tube (pink label) to condensate trap relief
port connection.
6. Determine appropriate length, cut, and connect tube.
7. Clamp tube to relief port connection.
CONDENSATE TRAP FREEZE PROTECTION
Refer to Condensate Drain Protection section for recommenda-
tions and procedures.
CONSTRUCT A WORKING PLATFORM
Construct working platform where all required furnace clearances
are met. (See Fig. 3 and 9.)
UNIT MAY NOT OPERATE
Failure to follow this caution may result in intermittent unit
operation.
The condensate trap MUST be installed below furnace. See
Fig. 5 for dimensions. The drain connection to condensate
trap must also be properly sloped to an open drain.
NOTE: Vent pipes are restricted to a minimum length of 5 ft. (See
Table 7.)
NOTE: A 12-in. minimum offset pipe section is recommended
with short (5 to 8 ft) vent systems. This recommendation is to
reduce excessive condensate droplets from exiting the vent pipe.
(See Fig. 9 or 29.)
LOCATION
Step 1—General
This furnace must
• be installed so the electrical components are protected from
water.
• not be installed directly on any combustible material other than
wood flooring (refer to SAFETY CONSIDERATIONS).
• be located so vent pipe maximum lengths are not exceeded.
Refer to Table 7.
• be located where available electric power and gas supplies meet
specifications on the furnace rating plate.
• be attached to an air distribution system and be located as close
to the center of the distribution system as possible. Refer to Air
Ducts section.
• be provided with ample space for servicing and cleaning.
Always comply with minimum fire protection clearances
shown on the furnace clearance-to-combustibles label. (See
Fig. 3.)
This furnace may be located in a confined space without special
provisions for dilution or ventilation air.
When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by ducts sealed to furnace
casing. The ducts terminate outside the space containing the
furnace to ensure there will not be a negative pressure condition
within equipment room or space.
11

FIRE, INJURY OR DEATH HAZARD
Failure to follow this warning could result in fire, personal
injury, or death.
Do not install furnace on its back. (See Fig. 12.) Safety
control operation will be adversely affected. Never connect
return-air ducts to back of furnace.
UNIT DAMAGE HAZARD
This gas furnace may be used for construction heat provided
that:
-The furnace operating conditions, including ignition, input
rate, temperature rise and venting, are verified per instruc-
tions in this manual
-The furnace is permanently installed with all electrical
wiring, piping, venting and ducting installed according to
these installation instructions. A return air duct is provided,
sealed to the furnace casing, and terminated outside the space
containing the furnace. This prevents a negative pressure
condition as created by the circulating air blower, causing a
flame rollout and/or drawing combustion products into the
structure.
-The furnace is controlled by a thermostat. It may not be ″hot
wired″to provide heat continuously to the structure without
thermostatic control.
-Clean outside air is provided for combustion. This is to
minimize the corrosive effects of adhesives, sealers and other
construction materials. It also prevents the entrainment of
drywall dust into combustion air, which can cause fouling and
plugging of furnace components.
-The temperature of the return air to the furnace is no less
than 55°F, with no evening setback or shutdown. The use of
the furnace while the structure is under construction is
deemed to be intermittent operation per our installation
instructions.
-The air temperature rise is within the rated rise range on the
furnace rating plate, and the firing rate has been set to the
nameplate value.
-The filters used to clean the circulating air during the
construction process must be either changed or thoroughly
cleaned prior to occupancy.
-The furnace, ductwork and filters are cleaned as necessary to
remove drywall dust and construction debris from all HVAC
system components after construction is completed.
The furnace and its return air system shall be designed and
installed so that negative pressure created by the air circulating fan
cannot affect another appliance’s combustion air supply or act to
mix products of combustion with circulating air, and that the air
circulating fan of the furnace, if installed in an enclosure commu-
nicating with another fuel-burning appliance not of the direct-vent
type, shall be operable only when any door or panel covering an
opening in the furnace fan compartment or in a return air plenum
on ducts is in the closed position.
UNIT DAMAGE HAZARD
Failure to follow this caution may result in minor property or
unit damage.
If these furnaces are installed in an unconditioned space
where ambient temperatures may be 32°F or lower, freeze
protection measures must be taken. (See Fig. 13.)
Step 2—Low-Heat Only Installation
This 58MVP furnace can be installed to operate in the low-heat
only heating mode when sized using the low-heat heating capacity.
This is accomplished by placing setup switch SW1-2 in the ON
position to provide only low-heat operation. With this setup,
high-heat operation will not occur. (See Fig. 25)
Fig. 11—Proper Condensate Drainage
A04171
HORIZONTAL
MIN 1⁄4″
TO
1⁄2″MAX
FRONT
Fig. 12—Prohibit Installation on Back
A93043
FRONT
BACK
FRONT
B
A
C
K
Fig. 13—Freeze Protection
A93058
32oF MINIMUM INSTALLED
AMBIENT OR FREEZE
PROTECTION REQUIRED
12

UNIT DAMAGE HAZARD
Failure to follow this caution may result in minor property or
unit damage.
The furnace can operate in the high-heat mode when certain
fault conditions occur. The following precautions should be
taken:
1. Size gas piping based on the high-heat input.
2. Check the high-heat input and adjust it per the main
literature instructions.
Step 3—Furnace Location Relative to Cooling
Equipment
The cooling coil must be installed parallel with or on downstream
side of furnace to avoid condensation in heat exchanger. When
installed parallel with a furnace, dampers or other means used to
control flow of air shall be adequate to prevent chilled air from
entering furnace. If dampers are manually operated, they must be
equipped with a means to prevent operation of either unit unless
damper is in full-heat or full-cool position.
AIR FOR COMBUSTION AND VENTILATION
Provisions for adequate combustion, ventilation, and dilution air
must be provided in accordance with:
•U.S. Installations: Section 8.3 of the NFGC, Air for Combus-
tion and Ventilation and applicable provisions of the local
building codes.
•Canadian Installations: Part 7 of the NSCNGPIC, Venting
Systems and Air Supply for Appliances and all authorities
having jurisdiction.
UNIT CORROSION HAZARD
Air for combustion must not be contaminated by halogen
compounds, which include fluoride, chloride, bromide, and
iodide. These elements may corrode heat exchangers and
shorten furnace life. Air contaminants are found in aerosol
sprays, detergents, bleaches, cleaning solvents, salts, air
fresheners, and other household products.
The following types of furnace installations may require OUT-
DOOR AIR for combustion due to chemical exposures:
• Commercial buildings
• Buildings with indoor pools
• Laundry rooms
• Hobby or craft rooms, and
• Chemical storage areas
If air is exposed to the following substances, it should not be used
for combustion air, and outdoor air may be required for combus-
tion:
• Permanent wave solutions
• Chlorinated waxes and cleaners
• Chlorine based swimming pool chemicals
• Water softening chemicals
• De-icing salts or chemicals
• Carbon tetrachloride
• Halogen type refrigerants
• Cleaning solvents (such as perchloroethylene)
• Printing inks, paint removers, varnishes, etc.
• Hydrochloric acid
• Cements and glues
• Antistatic fabric softeners for clothes dryers
• Masonry acid washing materials
All fuel-burning equipment must be supplied with air for fuel
combustion. Sufficient air must be provided to avoid negative
pressure in the equipment room or space. A positive seal must be
made between the furnace cabinet and the return-air duct to
prevent pulling air from the burner area and from draft safeguard
opening.
CARBON MONOXIDE POISONING HAZARD
The operation of exhaust fans, kitchen ventilation fans,
clothes dryers, attic exhaust fans or fireplaces could create a
NEGATIVE PRESSURE CONDITION at the furnace.
Make-up air MUST be provided for the ventilation devices, in
addition to that required by the furnace. Refer to the Carbon
Monoxide Poisoning Hazard warning in the venting section
of these instructions to determine if an adequate amount of
make-up air is available.
The requirements for combustion and ventilation air depend upon
whether or not the furnace is located in a space having a volume
of at least 50 cubic feet per 1,000 Btuh input rating for all gas
appliances installed in the space.
• Spaces having less than 50 cubic feet per 1,000 Btuh require
the OUTDOOR COMBUSTION AIR METHOD.
• Spaces having at least 50 cubic feet per 1,000 Btuh may use the
INDOOR COMBUSTION AIR, STANDARD or KNOWN-
AIR INFILTRATION METHOD.
Outdoor Combustion Air Method
1. Provide the space with sufficient air for proper combustion,
ventilation, and dilution of flue gases using permanent hori-
zontal or vertical duct(s) or opening(s) directly communicat-
ing with the outdoors or spaces that freely communicate with
the outdoors.
2. Fig. 14 illustrates how to provide TWO OUTDOOR OPEN-
INGS, one inlet and one outlet combustion and ventilation air
openings to the outdoors.
a. One opening MUST commence within 12″(300 mm) of
the ceiling and the second opening MUST commence
within 12″(300 mm) of the floor.
b. Size openings and ducts per Fig. 14 and Table 1.
c. TWO HORIZONTAL DUCTS require 1 square inch of
free area per 2,000 Btuh (1,100 mm
2
/kW) of combined
input for all gas appliances in the space per Fig. 14 and
Table 1.
d. TWO OPENINGS OR VERTICAL DUCTS require 1
square inch of free area per 4,000 Btuh (550 mm
2
/kW) for
combined input of all gas appliances in the space per Fig.
14 and Table 1.
3. ONE OUTDOOR OPENING requires:
a. 1 square inch of free area per 3,000 Btuh (734 mm
2
/kW)
for combined input of all gas appliances in the space per
Table 1 and
b. Not less than the sum of the areas of all vent connectors in
the space.
The opening shall commence within 12″(300 mm) of the
ceiling. Appliances in the space shall have clearances of at
least 1″(25 mm) from the sides and back and 6″(150 mm)
from the front. The opening shall directly communicate
with the outdoors or shall communicate through a vertical
or horizontal duct to the outdoors or spaces (crawl or attic)
that freely communicate with the outdoors.
13

Indoor Combustion Air© NFPA & AGA
Standard and Known-Air-Infiltration Rate Methods
Indoor air is permitted for combustion, ventilation, and dilution,
if the Standard or Known-Air-Infiltration Method is used.
CARBON MONOXIDE POISONING HAZARD
Failure to supply outdoor air via grilles or ducts could result
in death and/or personal injury.
Many homes require air to be supplied from outdoors for
furnace combustion, ventilation, and dilution of flue gases.
The furnace combustion air supply must be provided in
accordance with this instruction manual.
The Standard Method:
1. The space has no less volume than 50 cubic feet per 1,000
Btuh of the maximum input ratings for all gas appliances
installed in the space and
2. The air infiltration rate is not known to be less than 0.40 air
changes per hour (ACH).
The Known Air Infiltration Rate Method shall be used, if the
infiltration rate is known to be:
1. Less than 0.40 ACH and
2. Equal to or greater than 0.10 ACH
Infiltration rates greater than 0.60 ACH shall not be used. The
minimum required volume of the space varies with the number of
ACH and shall be determined per Table 2 or Equations 1 and 2.
Determine the minimum required volume for each appliance in the
space and add the volumes together to get the total minimum
required volume for the space.
Table 2-Minimum Space Volumes were determined by using the
following equations from the National Fuel Gas Code ANSI
Z223.1-2002/NFPA 54-2002,8.3.2.2:
1. For other than fan-assisted appliances, such as a draft
hood-equipped water heater:
2. For fan-assisted appliances such as this furnace:
If:
I
other
= combined input of all other than fan-assisted appli-
ances in Btu/hr
I
fan
= combined input of all fan-assisted appliances in Btu/hr
ACH = air changes per hour (ACH shall not exceed 0.60.)
The following requirements apply to the Standard Method and to
the Known Air Infiltration Rate Method.
1. Adjoining rooms can be considered part of a space if:
a. There are no closable doors between rooms.
b. Combining spaces on same floor level. Each opening shall
have free area of at least 1 in.
2
/1,000 Btuh (2,000 mm
2
/kW)
of the total input rating of all gas appliances in the space,
Table 1—Minimum Free Area Required for Each Combustion Air Opening or Duct to Outdoors
FURNACE
INPUT
(BTUH)
TWO HORIZONTAL DUCTS
(1 SQ. IN./2,000 BTUH) (1,100 SQ. MM/KW)
SINGLE DUCT OR OPENING
(1 SQ. IN./3,000 BTUH) (734 SQ. MM/KW)
TWO OPENINGS OR VERTICAL DUCTS
(1 SQ. IN./4,000 BTUH) (550 SQ. MM/KW)
Free Area of
Opening and Duct
(Sq. In.)
Round Duct
(in. Dia)
Free Area of
Opening and Duct
(sq In.)
Round Duct
(in. Dia)
Free Area of
Opening and Duct
(Sq In.)
Round Duct
(In. Dia)
44,000 22 6 14.7 5 11 4
66,000 33 7 22 6 16.5 5
88,000 44 8 29.3 7 22 6
110,000 55 9 36.7 7 27.5 6
132,000 66 10 44 8 33 7
154,000 77 10 51.3 9 38.5 8
EXAMPLES: Determining Free Area
FURNACE WATER HEATER TOTAL INPUT
110,000 + 30,000 = (140,000 divided by 4,000) = 35.0 Sq. In. for each two Vertical Ducts or Openings
66,000 + 40,000 = (106,000 divided by 3,000) = 35.3 Sq. In. for a Single Duct or Opening
88,000 + 30,000 = (118,000 divided by 2,000) = 59.0 Sq. In. for each of two Horizontal Ducts
Table 2—Minimum Space Volumes for 100% Combustion, Ventilation and Dilution Air from Outdoors
ACH
OTHER THAN FAN-ASSISTED TOTAL
(1,000’S BTUH GAS INPUT RATE)
FAN-ASSISTED TOTAL
(1,000’S BTUH GAS INPUT RATE)
30 40 50 44 66 88 110 132 154
Space Volume (ft
3
)
0.60 1,050 1,400 1,750 1,100 1,650 2,200 2,750 3,300 3,850
0.50 1,260 1,680 2,100 1,320 1,980 2,640 3,300 3,960 4,620
0.40 1,575 2,100 2,625 1,650 2,475 3,300 4,125 4,950 5,775
0.30 2,100 2,800 3,500 2,200 3,300 4,400 5,500 6,600 7,700
0.20 3,150 4,200 5,250 3,300 4,950 6,600 8,250 9,900 11,550
0.10 6,300 8,400 10,500 6,600 9,900 13,200 16,500 19,800 23,100
0.00 NP NP NP NP NP NP NP NP NP
A04002
Volume Other =21ft3
ACH
I other
1000 Btu/hr
A04003
Volume Fan =15ft3
ACH
I fan
1000 Btu/hr
14

but not less than 100 in.
2
(0.06 m
2
). One opening shall
commence within 12″(300 mm) of the ceiling and the
second opening shall commence within 12″(300 mm) of
the floor. The minimum dimension of air openings shall be
at least 3 in. (80 mm). (See Fig. 14.)
c. Combining space on different floor levels. The volumes of
spaces on different floor levels shall be considered as
communicating spaces if connected by one or more perma-
nent openings in doors or floors having free area of at least
2 in.
2
/1,000 Btuh (4,400 mm
2
/kW) of total input rating of
all gas appliances.
2. An attic or crawlspace may be considered a space that freely
communicates with the outdoors provided there are adequate
permanent ventilation openings directly to outdoors having
free area of at least 1-in.
2
/4,000 Btuh of total input rating for
all gas appliances in the space.
3. In spaces that use the Indoor Combustion Air Method,
infiltration should be adequate to provide air for combustion,
permanent ventilation and dilution of flue gases. However, in
buildings with unusually tight construction, additional air
MUST be provided using the methods described in the
Outdoor Combustion Air Method section.
Unusually tight construction is defined as
Construction with:
a. Walls and ceilings exposed to the outdoors have a continu-
ous, sealed vapor barrier. Openings are gasketed or sealed
and
b. Doors and openable windows are weatherstripped and
c. Other openings are caulked or sealed. These include joints
around window and door frames, between sole plates and
floors, between wall-ceiling joints, between wall panels, at
penetrations for plumbing, electrical and gas lines, etc.
NOTE: In determining the free area of an opening, the blocking
effect of the louvers, grilles, and screens must be considered. If the
free area of a louver or grille design is unknown, it may be
assumed that wood louvers have a 20 percent free area, and metal
louvers or grilles have a 60 percent free area. Screens, when used,
must not be smaller than 1/4-in. mesh. Louvers and grilles must be
constructed so they cannot be closed.
When combustion air ducts are used, they must be of the same
cross sectional area as the free area of the openings to which they
connect. The minimum dimension of ducts must not be less than 3
in. (80mm).
Combination of Indoor and Outdoor Air
1. Indoor openings shall compy with the Indoor Combustion
Air Method below and,
2. Outdoor openings shall be located as required in the Outdoor
Combustion Air Method mentioned previously and,
3. Outdoor openings shall be sized as follows:
a. Calculate the Ratio of all Indoor Space volume divided by
required volume for Indoor Combustion Air Method
below.
b. Outdoor opening size reduction Factor is 1 minus the
Ratio in a. above.
c. Minimum size of Outdoor openings shall be the size
required in Outdoor Combustion Air Method above
Fig. 14—Air for Combustion, Ventilation, and Dilution
for Outdoors
A03174
1 SQ IN.
PER
4000
BTUH*
DUCTS
TO
OUTDOORS
1 SQ IN.
PER 4000
BTUH*
CIRCULATING
AIR DUCTS
VENT
THROUGH
ROOF
D
B
A
C
E
1 SQ IN.
PER 4000
BTUH*
DUCT
TO
OUTDOORS
CIRCULATING AIR DUCTS
1 SQ IN.
PER 2000
BTUH*
1 SQ IN.
PER 2000
BTUH*
DUCTS
TO
OUTDOORS
12″MAX
12″MAX
12″MAX
Use any of the following
combinations of openings:
A & B C & D D & E F & G
NOTE:
*Minimum dimensions of 3 in.
12″
MAX
12″
MAX
OUTDOORS
1 SQ IN.
PER
4000
BTUH*
F
G
CLEARANCE IN FRONT
OF COMBUSTION AIR
OPENINGS SHALL BE
AT LEAST 3 IN.
Fig. 15—Air for Combustion, Ventilation, and Dilution
from Indoors
A03175
CIRCULATING AIR
DUCTS
6" MIN
(FRONT)†
CIRCULATING AIR DUCTS
VENT THROUGH ROOF
1 SQ IN.
PER 1000
BTUH* IN DOOR
OR WALL
12" MAX
1 SQ IN.
PER 1000
BTUH* IN DOOR
OR WALL
12" MAX
* Minimum opening size is 100 sq in. with
minimum dimensions of 3 in.
† Minimum of 3 in.. when t
yp
e-B1 vent is used.
UNCONFINED
SPACE
INTERIOR
HEATED
SPACE
CLEARANCE IN FRONT OF COMBUSTION AIR
OPENINGS SHALL BE AT LEAST 3 IN.
15

multiplied by reduction Factor in b. above. The minimum
dimension of air openings shall be not less than 3 in. (80
mm).
INSTALLATION
Step 1—Installation in Horizontal Applications
These furnaces can be installed in either horizontal left or right
discharge position. In a crawlspace, furnace can either be hung
from floor joist or installed on suitable blocks or pad. Furnace can
be suspended from each corner by hanger bolts and angle iron
supports. (See Fig. 16.) Cut hanger bolts (4 each 3/8-in. all-thread
rod) to desired length. Use 1 X 3/8-in. flat washers, 3/8-in.
lockwashers, and 3/8-in. nuts on hanger rods as shown in Fig. 16.
Dimples are provided for hole locations. (See Fig. 2.)
UNIT MAY NOT OPERATE
Failure to follow this caution may result in intermittent unit
operation.
The entire length of furnace MUST be supported when
furnace is used in a horizontal position to ensure proper
draining. When suspended, bottom brace supports sides and
center blower shelf. When unit is supported from the ground,
blocks or pad should support sides and center blower shelf
area.
Step 2—Air Ducts
GENERAL REQUIREMENTS
The duct system should be designed and sized according to
accepted national standards such as those published by: Air
Conditioning Contractors Association (ACCA), Sheet Metal and
Air Conditioning Contractors National Association (SMACNA) or
American Society of Heating, Refrigerating and Air Conditioning
Engineers (ASHRAE) or consult The Air Systems Design Guide-
lines reference tables available from your local distributor. The
duct system should be sized to handle the required system design
CFM at the design static pressure.
Fig. 16—Crawlspace Horizontal Application
A96209
NOTES:
ANGLE
IRON OR
EQUIVALENT
(B)
(A) ROD LOCATION
USING DIMPLE
LOCATORS
(SEE DIMENSIONAL
DWG FOR
LOCATIONS)
13/16-IN. MAX
ALTERNATE SUPPORT
LOCATION FROM BACK
ALTERNATE SUPPORT
LOCATION 4-IN. MIN
8-IN. MAX
A 3-IN. MINIMUM
CLEARANCE TO
COMBUSTION-AIR INTAKE
IS REQUIRED.
3⁄8-IN. ROD
(A) (B)
(A)
(B)
(B)
(A)
1. A 1 In. clearance minimum between top of
furnace and combustible material.

2. The entire length of furnace must be
supported when furnace is used in
horizontal position to ensure proper
drainage.

3. Bottom side combustion-air entry cannot
be used when furnace is installed with
hangers as shown.
(A) PREFERRED ROD LOCATION

(B) ALTERNATE ROD LOCATION
DRAIN
5 3⁄4″
3/8-IN. HEX NUT
& WASHER (4)
REQD PER ROD
VENT
COMBUSTION-AIR
INTAKE
16

When a furnace is installed so that the supply ducts carry air
circulated by the furnace to areas outside the space containing the
furnace, the return air must also be handled by a duct(s) sealed to
the furnace casing and terminating outside the space containing the
furnace.
Secure ductwork with proper fasteners for type of ductwork used.
Seal supply- and return-duct connections to furnace with code
approved tape or duct sealer.
Flexible connections should be used between ductwork and
furnace to prevent transmission of vibration. Ductwork passing
through unconditioned space should be insulated to enhance
system performance. When air conditioning is used, a vapor
barrier is recommended.
Maintain a 1-in. clearance from combustible materials to supply air
ductwork for a distance of 36 in. horizontally from the furnace. See
NFPA 90B or local code for further requirements.
For a furnace not equipped with a cooling coil, the outlet duct shall
be provided with a removable access panel. This opening shall be
accessible when the furnace is installed and shall be of such a size
that the heat exchanger can be viewed for possible openings using
light assistance or a probe can be inserted for sampling the air
stream. The cover attachment shall prevent leaks.
DUCTWORK ACOUSTICAL TREATMENT
Metal duct systems that do not have a 90 degree elbow and 10 ft
of main duct to the first branch take-off may require internal
acoustical lining. As an alternative, fibrous ductwork may be used
if constructed and installed in accordance with the latest edition of
SMACNA construction standard on fibrous glass ducts. Both
acoustical lining and fibrous ductwork shall comply with NFPA
90B as tested by UL Standard 181 for Class 1 Rigid air ducts.
SUPPLY AIR CONNECTIONS
Horizontal Furnaces
Connect supply-air duct to supply air opening on furnace. The
supply-air duct attachment must ONLY be connected to furnace
supply/outlet or air conditioning coil casing (when used). DO NOT
cut main furnace casing to attach supply side air duct, humidifier,
or other accessories. All accessories MUST be connected external
to furnace main casing.
RETURN AIR CONNECTIONS
FIRE HAZARD
Failure to follow this warning could result in fire, personal
injury, or death.
Never connect return-air ducts to the back of the furnace.
Return-air duct connections on furnace side(s) permitted in
upflow applications only.
Horizontal Furnaces
The return-air duct must be connected to return-air opening
provided. DO NOT cut into casing sides or back to attach any
portion of return-air duct. Bypass humidifier connections should
be made at ductwork or coil casing sides exterior to furnace.
Step 3—Filter Arrangement
FIRE, CARBON MONOXIDE AND POISONING
HAZARD
Failure to follow this warning could result in fire, personal
injury or death.
Never operate unit without a filter or with filter access door
removed.
The air filter arrangement will vary due to application, furnace
orientation, and filter type. The filter may be installed in an
external Filter/Media cabinet (if provided) or the furnace blower
compartment. Factory supplied washable filters are shipped in the
blower compartment.
If a factory-supplied external Filter/Media cabinet is provided,
instructions for its application, assembly, and installation are
packaged with the cabinet. The Filter/Media cabinet can be used
with the factory-supplied washable filter or a factory-specified
high-efficiency disposable filter (see cabinet instructions).
If installing the filter in the furnace blower compartment, deter-
mine location for filter and relocate filter retaining wire, if
necessary. See Table 3 to determine correct filter size for desired
filter location. Table 3 indicates filter size, location, and quantity
shipped with this furnace. See Fig. 2 for location and size of
bottom and side return-air openings.
CUTS HAZARD
Failure to follow this caution may result in minor personal
injury.
Use care when cutting support rods in filters to protect against
flying pieces and sharp rod ends. Wear safety glasses, gloves,
and appropiate protective clothing.
UNIT MAY NOT OPERATE
Failure to follow this caution may result in intermittent unit
operation.
For airflow requirements above 1800 CFM, see Air Delivery
table in Product Data literature for specific use of single side
inlets. The use of both side inlets, a combination of 1 side and
the bottom, or the bottom only will ensure adequate return air
openings for airflow requirements above 1800 CFM.
NOTE: Side return-air openings can ONLY be used in UPFLOW
configurations. Install filter(s) as shown in Fig. 17.
For bottom return-air applications, filter may need to be cut to fit
some furnace widths. Install filter as shown in Fig. 18.
NOTE: Remove and discard bottom closure panel when bottom
inlet is used.
Table 3—Filter Information
AIR FILTER LOCATED IN BLOWER COMPARTMENT
Furnace
Casing
Width (In.)
Filter Size (In.) Filter Type
Framed
Side Return Bottom Return
17-1/2 (1) 16 X 25 X 1† (1) 16 X 25 X 1† Cleanable
21 (1) 16 X 25 X 1* (1) 20 X 25 X 1† Cleanable
24-1/2 (1 or 2) 16 X 25 X 1* (1) 24 X 25 X 1† Cleanable
* Filters may be field modified by cutting filter material and support rods (3) in
filters. Alternate sizes can be ordered from your distributor or dealer.
† Factory-provided with furnace.
17

Step 4—Bottom Closure Panel
These furnaces are shipped with bottom closure panel installed in
bottom return-air opening. This panel MUST be in place when side
return air is used.
To remove bottom closure panel, perform following:
1. Tilt or raise furnace and remove 2 screws holding front filler
panel. (See Fig. 19.)
2. Rotate front filler panel downward to release holding tabs.
3. Remove bottom closure panel.
4. Reinstall front filler panel and screws.
Step 5—Gas Piping
Gas piping must be installed in accordance with national and local
codes. Refer to NFGC in the U.S. Canadian installations must be
made in accordance with NSCNGPIC and all authorities having
jurisdiction. Gas supply line should be a separate line running
directly from meter to furnace, if possible. Refer to Table 4 for
recommended gas pipe sizing. Risers must be used to connect to
furnace and to meter. Support all gas piping with appropriate
straps, hangers, etc. Use a minimum of 1 hanger every 6 ft. Joint
compound (pipe dope) should be applied sparingly and only to
male threads of joints. Pipe dope must be resistant to propane gas.
FIRE OR EXPLOSION HAZARD
Failure to follow this warning could result in fire, explosion,
personal injury, or death.
- Connect gas pipe to furnace using a backup wrench to avoid
damaging gas controls.
- Gas valve shutoff switch MUST be facing forward or tilted
upward.
- Never purge a gas line into a combustion chamber. Never
test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for the detection
of leaks to check all connections.
- Use proper length of pipe to avoid stress on gas control
manifold.
- If a flexible connector is required or allowed by authority
having jurisdiction, black iron pipe shall be installed at
furnace gas valve and extend a minimum of 2 in. outside
furnace casing.
- Do not use a connector which has previously been used to
service another appliance.
Install a sediment trap in riser leading to furnace. Trap can be
installed by connecting a tee to riser leading to furnace so
straight-through section of tee is vertical. Then connect a capped
Fig. 17—Filter Installed for Side Inlet
A93045
FILTER
RETAINE
R
WASHABLE
FILTER
Fig. 18—Bottom Filter Arrangement
A00290
WASHABLE
FILTER
FILTER
SUPPORT
FILTER
RETAINER
171⁄2-IN. WIDE
CASINGS ONLY:
INSTALL FIELD-SUPPLIED
FILTER FILLER STRIP
UNDER FILTER.
1″
24 1/2″
3″
21-IN. WIDE
CASINGS ONLY:
SUPPORT RODS (3)
EXTEND 1/4" ON EACH
SIDE OF FILTER AND
REST ON CASING FLANGE
Fig. 19—Removing Bottom Closure Panel
A93047
BOTTOM
CLOSURE
PANEL
FRONT FILLER
PANEL
18

nipple into lower end of tee. Capped nipple should extend below
level of gas controls. Place a ground joint union between gas
control manifold and manual gas shutoff valve. (See Fig. 20.)
An accessible manual shutoff valve MUST be installed external to
furnace casing and within 6 ft of furnace. A 1/8-in. NPT plugged
tapping, accessible for test gauge connection, MUST be installed
immediately upstream of gas supply connection to furnace and
downstream of manual shutoff valve.
NOTE: The gas valve inlet pressure tap connection is suitable to
use as test gauge connection providing test pressure DOES NOT
exceed maximum 0.5 psig (14-in. wc) stated on gas valve. (See
Fig. 47.)
Piping should be pressure and leak tested in accordance with
NFGC in the United States or NSCNGPIC in Canada, local, and
national plumbing and gas codes before the furnace has been
connected. If pressure exceeds 0.5 psig (14-in. wc), gas supply
pipe must be disconnected from furnace and capped before
pressure test.
If test pressure is equal to or less than 0.5 psig (14-in. wc), turn off
electric shutoff switch located on gas valve before test. It is
recommended that ground joint union be loosened before pressure
testing. After all connections have been made, purge lines and
check for leakage at furnace prior to placing it into service.
The gas supply pressure shall be within the maximum and
minimum inlet supply pressures marked on the rating plate with
the furnace burners ON at HI-HEAT and OFF.
Step 6—Electrical Connections
See Fig. 21 for field wiring diagram showing typical field 115-v
and 24-v wiring. Check all factory and field electrical connections
for tightness.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Blower access door switch opens 115-v power to furnace
control. No component operation can occur. Do not bypass or
close switch with panel removed.
UNIT MAY NOT OPERATE
Failure to follow this caution may result in intermittent unit
operation.
Furnace control must be grounded for proper operation or
control will lock out. Control is grounded through
green/yellow wire connected to gas valve and burner box
screw.
115-V WIRING
Before proceeding with electrical connections, make certain that
voltage, frequency, and phase correspond to that specified on
furnace rating plate. Also, check to be sure that service provided
by power supply is sufficient to handle load imposed by this
equipment. Refer to rating plate or Table 5 for equipment electrical
specifications.
Make all electrical connections in accordance with National
Electrical Code (NEC) ANSI/NFPA 70-2002 and any local codes
or ordinances that might apply. For Canadian installations, all
electrical connections must be made in accordance with Canadian
Electrical Code CSA C22.1 or authorities having jurisdiction.
Field-supplied wiring shall conform with the limitations of 63°F
(33°C) rise.
Use a separate branch electrical circuit containing a properly sized
fuse or circuit breaker for this furnace. See Table 5 for wire size
and fuse specifications. A disconnecting means must be located
within sight from and readily accessible to furnace.
NOTE: Proper polarity must be maintained for 115-v wiring. If
polarity is incorrect, furnace control status code indicator light will
flash rapidly and furnace will NOT operate.
FIRE HAZARD
Failure to follow this warning could result in intermittent
operation.
Do not connect aluminum wire between disconnect switch
and furnace. Use only copper wire. (See Fig. 22.)
ELECTRICAL SHOCK AND FIRE HAZARD
Failure to follow this warning coud result in electrical shock,
fire, or death.
The cabinet MUST have an uninterrupted or unbroken ground
according to NEC ANSI/NFPA 70-2002 and Canadian Elec-
trical Code CSA C22.1 or local codes to minimize personal
injury if an electrical fault should occur. This may consist of
electrical wire or conduit approved for electrical ground when
installed in accordance with existing electrical codes. Do not
use gas piping as an electrical ground.
Table 4—Maximum Capacity of Pipe*
NOMINAL
IRON
PIPE
SIZE
(IN.)
INTERNAL
DIAMETER
(IN.)
LENGTH OF PIPE (FT)
10 20 30 40 50
1/2 0.622 175 120 97 82 73
3/4 0.824 360 250 200 170 151
11.049 680 465 375 320 285
1-1/4 1.380 1400 950 770 660 580
1-1/2 1.610 2100 1460 1180 990 900
* Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and
a pressure drop of 0.5-in. wc (based on a 0.60 specific gravity gas). Ref:
Table 9-2 NFPA 54-2002.
Fig. 20—Typical Gas Pipe Arrangement
A93324
UNION
SEDIMENT
TRAP
MANUAL
SHUTOFF
VALVE
(REQUIRED)
GAS
SUPPLY
19

J-Box Relocation
1. Remove 2 screws holding auxiliary J-box. (See Fig. 23.)
2. Rotate J-box 180° and attach box to left side, using holes
provided.
Table 5—Electrical Data
UNIT
SIZE
VOLTS—
HERTZ—
PHASE
OPERATING
VOLTAGE RANGE
MAXIMUM
UNIT
AMPS
MINIMUM
WIRE
SIZE
MAXIMUM WIRE
LENGTH (FT)‡
MAXIMUM FUSE OR
CKT BKR AMPS**
Maximum* Minimum*
040-14 115—60—1 127 104 8.9 14 31 15
060-14 115—60—1 127 104 8.9 14 31 15
080-14 115—60—1 127 104 8.9 14 31 15
080-20 115—60—1 127 104 13.8 12 32 20
100-20 115—60—1 127 104 13.8 12 32 20
120-20 115—60—1 127 104 13.8 12 32 20
* Permissible limits of voltage range at which unit will operate satisfactorily.
† Unit ampacity = 125 percent of largest operating component’s full load amps plus 100 percent of all other potential operating components’ (EAC, humidifier, etc.) full
load amps.
‡ Length shown is as measured 1 way along wire path between unit and service panel for maximum 2 percent voltage drop.
** Time-delay type is recommended.
Fig. 21—Heating and Cooling Application Wiring Diagram
A98325
115-V
FIELD-SUPPLIED
DISCONNECT
SWITCH
115-V
SINGLE
PHASE
AUXILIARY
J-BOX
FURNACE
CONTROL
CENTER
TWO WIRE
24-V
TERMINAL
BLOCK
THREE-WIRE
HEATING
ONLY
FIVE
WIRE
NOTE 5
NOTE 1
NOTE
3
THERMOSTAT
TERMINALS FIELD-SUPPLIED
DISCONNECT
CONDENSING
UNIT
R
W2
WCR GY
GND
GND
GND
GND
FIELD 24-V WIRING
FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-, 208/230-, 460-V WIRING
208/230- OR
460-V
THREE PHASE
208/230-V
SINGLE
PHASE
W/W1
Y/Y2
G
C
NOTES:
1.
2.
3.
4.
5.
Connect Y or Y/Y2 terminal as shown for proper cooling operation.
Proper polarity must be maintained for 115-v wiring.
Use W2 with 2-stage thermostat when zoning.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
Some thermostats require a "C" terminal connection as shown.
A93033
Fig. 22—Disconnect Switch and Furnace
COPPER
WIRE ONLY
ELECTRIC
DISCONNECT
SWITCH
ALUMINUM
WIRE
Fig. 23—Relocating J-Box
A00212
FACTORY
INSTALLED
LOCATION
ALTERNATE
FIELD
LOCATION
20