Carrier UPFLOW INDUCED-COMBUSTION FURNACES 58PAV Operation manual


®
Copyright 1996 Carrier Corporation Form No. 58PAV-6PD
Product
Data
58PAV
High-Efficiency
Induced-Combustion
Upflow Furnace
Input Capacities:
45,000 thru 155,000 Btuh
80% AFUE At Budget Price
Carrier provides an 80% Annual
Fuel Utilization Efficiency (AFUE)
gas furnace for the budget conscious
consumer and builder. The 58PAV
offers the same high quality you
demand and receive from Carrier.
The cabinet is constructed from a
specially selected galvanized steel.
There is also double protection for the
cabinet. First, a galvanized steel
substrateprovidesresistancetorusting.
Then the cabinet is constructed of
prepainted steel — the same high-
quality finish found on refrigerators
and dishwashers.
The 58PAV offers a hot surface
ignition system which provides a
superior and more reliable ignition
system than older spark relight
systems.
The heat exchangers are
constructed of aluminized steel and
covered by a 20-year Limited
Warranty. They are Carrier’s
patented Super-S heat exchangers
that improve heat transfer and enable
downsizing of this furnace to only
40-in. tall.
To improve the sound level, we
have incorporated a soft mount
inducer assembly and a slow opening
gas valve.
The control board is the brain of
thisinduced-combustiongasfurnace.
It offers a unique self-test feature
that checks all the major functions of
the furnace within 1 minute. The
control board also features a 3-amp
fuse that protects the transformer
and control board. Another feature
on the control board is a LED status
indicator light to ensure top furnace
performance.

2
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ama
CANADIAN GAS ASSOCIATION
APPROVED
R
Model number nomenclature
58PAV 045
Induced-Combustion
Upflow Furnace
Input Capacity
045 — 44,000 Btuh 111 — 110,000 Btuh
070 — 66,000 Btuh 135 — 132,000 Btuh
090 — 88,000 Btuh 155 — 154,000 Btuh
161 08
Cooling Size
(Airflow)
(400 CFM per 12,000 Btuh)
08 — 800 CFM
12 — 1200 CFM
14 — 1400 CFM
16 — 1600 CFM
20 — 2000 CFM
Series Number
A89217 A95246 A92074
HEAT EXCHANGER CONTROL BOARD INDUCER BLOWER
MEETS DOE RESIDENTIAL CONSERVATION
SERVICES PROGRAM STANDARDS.
Before purchasing this appliance, read important
energy cost and efficiency information available
from your retailer.
C
OM

24V

HUM
GRYW

3
NOTE: The 58PAV Furnaces are for use with natural gas. These furnaces can be field-converted for propane gas
with a factory-authorized and listed accessory conversion kit.
NOTE: Control location and actual control may be different than shown above.
Inducer Assembly Air Filter Retainer
Pressure Switch Air Filter
Gas Control Valve Wrap-Around Casing
Burner Assembly Heat Exchanger
Blower Door Safety Switch Blower and Blower Motor
Control Box





10
19
11
2
3
8
7
6
5
4
A94089
1 7
2 8
3 9
410
5 11
6

4
Carrier accessories*
* Factory-authorized and field installed. Gas conversion kits are A.G.A. recognized.
† 16 and 20 sizes only.
Physical data
* Gas input ratings are certified for elevations to 2000 ft. For elevations above 2000 ft, reduce ratings 4% for each 1000 ft above sea level. Refer to National
Fuel Gas Code Table F4. In Canada, derate the unit 10% for elevations 2000 ft to 4500 ft above sea level.
† Capacity in accordance with U.S. Government DOE test procedures.
‡ Air delivery above 1800 CFM requires that both sides, or a combination of 1 side and bottom, or bottom only, of the furnace be used for return air. A filter is
required for each return-air supply.
ICS—Isolated Combustion System
UNIT SIZE 045-08 & 12 070-08 & 12 090-14 & 16 111-12,
16 & 20 135-16 & 20 155-20
ELECTRONIC AIR CLEANER
Model 31KAX
HUMIDIFIER Model 49FH
THERMOSTAT See Master Price Pages
RETURN-AIR PLENUM (With Washable Filters) KGARP0101ALL
SIDE FILTER RACK (With Washable Filter) KGAFR0101ALL
TWINNING KIT KGATW0401HSI†
GAS CONVERSION KIT Natural-To-Propane KGANP2001ALL
Propane-To-Natural KGAPN1601ALL
UNIT SIZE
045 070 090 111 135 155
08 12 08 12 14 16 12 16 20 16 20 20
OUTPUT CAPACITY (BTUH)† Nonweatherized ICS
35,000 35,000 53,000 53,000 71,000 71,000 89,000 89,000 89,000 107,000 107,000 124,000
INPUT BTUH*
44,000 44,000 66,000 66,000 88,000 88,000 110,000 110,000 110,000 132,000 132,000 154,000
SHIPPING WEIGHT (Lb)
114 116 124 126 140 144 150 156 172 168 182 192
CERTIFIED TEMP RISE RANGE ( ° F)
25-55 15-45 40-70 30-60 40-70 30-60 55-85 45-75 25-55 50-80 40-70 50-80
CERTIFIED EXT STATIC PRESSURE Heating
0.10 0.10 0.12 0.12 0.15 0.15 0.20 0.20 0.20 0.20 0.20 0.20
Cooling
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
AIRFLOW CFM‡ Heating
855 1070 830 1175 1150 1445 1175 1415 1720 1645 1975 1695
Cooling
930 1270 950 1300 1335 1740 1210 1575 2210 1620 1980 1905
LIMIT CONTROL
SPST
HEATING BLOWER CONTROL
Solid-State Time Operation
BURNERS (Monoport)
223344555667
GAS CONNECTION SIZE
1/2-in. NPT
GAS VALVE (Redundant) Manufacturer
White-Rodgers
Minimum Inlet Pressure (In. wc)
4.5 (Natural Gas)
Maximum Inlet Pressure (In. wc)
13.6 (Natural Gas)
IGNITION DEVICE
Hot Surface
5⁄8″
C
AB
FILTER
FILTER
FURNACE
DOORFURNACE
FILTER FRAME
B
C
A
FILTER
A93067 A93068 A91465 A91365
RETURN-AIR
PLENUM SIDE FILTER RACK MODEL 31KAX ELECTRONIC
AIR CLEANER
MODEL 49FH
HUMIDIFIER
Custom made return-air plenum can be
mounted on either side of the furnace.
Includes washable filters.
A25 in.
B16 in.
C39-7/8 in.
Custom made filter rack for easy
connection when a return plenum already
exists. Provides easy access for cleaning
filter.
A23-1/8 in.
B2-3/8 in.
C14-1/2 in.
Cleans the air of smoke, dirt, and many
pollens commonly found. Saves
decorating and cleaning expenses.
By adding moisture to winter-dry air, a
Carrier humidifier can often improve the
comfort and keep furniture, rugs, and
draperies in better condition. Moisturizing
household air also helps to retain normal
body heat and provides comfort at lower
temperatures.

5
Dimensions
CLEARANCES (In.)
*The 3-in. front clearance is needed for combustion-air and ventilation-air entry.
UNIT SIZE 045 AND 070 090—155
Sides — Single-Wall Vent
10
Type B-1, Double-Wall Vent 00
Back 00
Top of Plenum 11
Vent Connector — Single-Wall Vent 66
Type B-1, Double-Wall Vent 11
Front* — Single-Wall Vent 66
Type B-1, Double-Wall Vent 33
Service 30 30
A88367
DIMENSIONS (In.)
UNIT SIZE A D E VENT CONN*
045-08 14-3/16 12-9/16 11-11/16 4
045-12 14-3/16 12-9/16 11-11/16 4
070-08 14-3/16 12-9/16 11-11/16 4
070-12 14-3/16 12-9/16 11-11/16 4
090-14 17-1/2 15-7/8 16 4
090-16 21 19-3/8 18-1/2 4
111-12 17-1/2 15-7/8 16 4
111-16 21 19-3/8 18-1/2 4
111-20 24-1/2 22-7/8 22 4
135-16 21 19-3/8 18-1/2 5
135-20 24-1/2 22-7/8 22 5
155-20 24-1/2 22-7/8 22 5
*Refer to the furnace Installation Instructions for proper venting procedures.
A
D
13
⁄ 16 ″
E
11
⁄ 16 ″
11
⁄ 16 ″
28
1
⁄ 2 ″
39
7
⁄ 8 ″
24
5
⁄ 16 ″
11
⁄ 16 ″3″
2
1
⁄ 16 ″
1″
12
5
⁄ 16 ″
5
3
⁄ 8 ″
5
13
⁄ 16 ″
2
3
⁄ 8 ″
AIR INLET
7
⁄ 8 -IN. DIA HOLE
POWER ENTRY
7
⁄ 8 -IN. DIA
ACCESSORY
1
3
⁄ 4 -IN. DIA HOLE
GAS ENTRY
1
⁄ 2 -IN. DIA HOLE
THERMOSTAT
WIRE ENTRY
SIDE INLET
FLUE COLLAR
1. Two additional
7
⁄ 8 -in. dia knockouts are located in the top plate.
2. Minimum return-air opening at furnace:
a. For 800 CFM–16-in. round or 14
1
⁄ 2 x 12-in. rectangle.
b. For 1200 CFM–20-in. round or 14
1
⁄ 2 x 19
1
⁄ 2 -in. rectangle.
c. For 1600 CFM–22-in. round or 14
1
⁄ 2 x 23
1
⁄ 4 -in. rectangle.
d. For airflow requirements above 1800 CFM, use both side inlets,
a combination of 1 side inlet and the bottom, or the bottom only.
NOTES:
5
3
⁄ 8 ″
5
13
⁄ 16 ″
2
3
⁄ 8 ″
2
11
⁄ 16 ″
1″
2
1
⁄ 16 ″19″
13
⁄ 16 ″
7
⁄ 8 -IN. DIA
POWER ENTRY
AIRFLOW
OUTLET
1
1
⁄ 2 -IN. DIA
R.H. GAS ENTRY
7
⁄ 8 -IN. DIA ACCESSORY
1
⁄ 2 -IN. DIA THERMOSTAT
WIRE ENTRY
SIDE INLET 14
1
⁄ 2 ″
1″
23
1
⁄ 4 ″
SIDE RETURN
DUCT LOCATION
1
3
⁄ 4 ″
TYP 1 ″
5
⁄ 8 ″
TYP

6
Performance data
PSC—Permanent Split Capacitor
ENERGY EFFICIENCY
* Capacity and AFUE in accordance with U.S. Government DOE test procedures.
ICS—Isolated Combustion System
AIR DELIVERY—CFM (With Filter)*
*Air delivery above 1800 CFM requires that both sides, or a combination of 1 side and bottom, or bottom only of the furnace be used for return air. A filter is
required for each return-air supply.
—Indicates unstable operating conditions.
UNIT SIZE
045 070 090 111 135 155
08 12 08 12 14 16 12 16 20 16 20 20
DIRECT-DRIVE MOTOR
Hp (PSC)
1/5 1/3 1/5 1/3 1/3 1/2 1/3 1/2 3/4 1/2 3/4 3/4
MOTOR FULL LOAD AMPS 2.9 5.8 2.9 5.8 5.8 7.9 5.8 7.9 11.1 7.9 11.1 11.1
RPM (Nominal) — SPEEDS 1075-3 1075-4 1075-3 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4 1075-4
BLOWER WHEEL DIAMETER x WIDTHS (In.) 10 x 6 10 x 6 10 x 6 10 x 6 10 x 7 10 x 8 10 x 7 10 x 8 11 x 10 10 x 8 11 x 10 11 x 10
WASHABLE 16 x 25 x 1-In. FILTER Qty 11111 — 1 —————
WASHABLE 20 x 25 x 1-In. FILTER Qty —————1—1—1——
WASHABLE 24 x 29 x 1-In. FILTER Qty ————————1—1 1
UNIT SIZE
045 070 080 111 135 155
08 12 08 12 12 16 12 16 20 16 20 20
CAPACITY BTUH* Nonweatherized ICS
35,000 35,000 53,000 53,000 71,000 71,000 89,000 89,000 89,000 107,000 107,000 124,000
AFUE%* Nonweatherized ICS 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0 80.0
UNIT SIZE SPEED EXTERNAL STATIC PRESSURE (In. wc) 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
045-08
High 1030 1005 970 925 880 815 745 615
Med-High 855 830 800 765 720 670 595 485
Med-Low 755 725 695 650 605 555 475 400
045-12
High — 1485 1410 1350 1270 1180 1080 970
Med-High — 1375 1315 1240 1165 1095 1000 905
Med-Low 1250 1205 1165 1120 1060 985 905 805
Low 1070 1035 1010 970 930 875 805 720
070-08
High 1040 1010 975 935 880 810 735 640
Med-High 855 830 800 765 715 660 600 490
Med-Low 745 715 690 650 605 550 475 385
070-12
High — 1485 1430 1365 1300 1220 1140 1045
Med-High — 1355 1305 1260 1200 1135 1055 960
Med-Low 1175 1170 1140 1110 1055 1005 950 860
Low 1020 1015 995 970 930 885 825 745
090-14
High 1585 1540 1470 1410 1335 1220 1110 980
Med-High 1355 1325 1280 1230 1175 1090 1015 910
Med-Low 1150 1125 1105 1085 1035 965 895 786
Low 960 950 935 910 880 815 715 580
090-16
High 2010 1950 1875 1810 1740 1660 1550 1455
Med-High 1675 1660 1625 1600 1545 1490 1395 1295
Med-Low 1445 1430 1415 1400 1370 1325 1265 1170
Low 1260 1260 1260 1250 1210 1180 1115 1030
111-12
High 1490 1435 1370 1300 1210 1135 1020 880
Med-High 1375 1325 1265 1195 1125 1055 945 810
Med-Low 1205 1175 1130 1075 1025 925 830 675
Low 1045 1020 1000 960 905 820 700 565
111-16
High 1880 1815 1745 1690 1575 1500 1400 1265
Med-High 1660 1615 1570 1505 1435 1355 1260 1170
Med-Low 1455 1410 1375 1350 1290 1235 1145 985
Low 1265 1265 1240 1210 1180 1110 995 855
111-20
High 2475 2405 2330 2265 2210 2130 2040 1945
Med-High 2055 2025 2000 1965 1930 1865 1795 1720
Med-Low 1725 1720 1705 1685 1665 1630 1585 1525
Low 1500 1515 1510 1500 1480 1460 1415 1370
135-16
High 1900 1845 1780 1705 1620 1530 1445 1320
Med-High 1695 1645 1580 1520 1460 1385 1280 1155
Med-Low 1460 1415 1375 1340 1290 1205 1110 —
Low 1275 1260 1245 1230 1180 1135 — —
135-20
High — 2210 2130 2055 1980 1895 1795 1680
Med-High 2015 1975 1925 1880 1805 1735 1655 1555
Med-Low 1730 1710 1670 1635 1590 1535 1470 1385
Low 1525 1520 1495 1450 1410 1375 1315 1245
155-20
High — 2145 2060 1975 1905 1800 1680 1565
Med-High — 1950 1885 1815 1710 1645 1545 1435
Med-Low 1730 1695 1660 1600 1540 1465 1400 1305
Low 1520 1500 1460 1410 1360 1310 1245 1155

7
Typical wiring schematic
Electrical data
* Length shown is as measured 1 way along wire path between unit and service panel for maximum 2% voltage drop.
† Permissible limits of the voltage range at which the unit will operate satisfactorily.
‡ Time-delay fuse is recommended.
UNIT SIZE 045-08 045-12 070-08 070-12 090-14 090-16 111-12 111-16 111-20 135-16 135-20 155-20
UNIT VOLTS — HERTZ — PHASE
115 — 60 — 1
MINIMUM WIRE SIZE 14 14 14 14 14 14 14 14 12 14 12 12
MAXIMUM WIRE LENGTH (Ft)* 47 34 47 32 31 27 35 28 31 28 33 31
MAXIMUM UNIT AMPS 6.0 8.3 5.9 8.7 9.0 10.4 8.0 10.1 14.4 10.1 13.3 14.0
OPERATING VOLTAGE RANGE (Min—Max)† 104 — 127
MAX FUSE SIZE OR HACR-TYPE CKT BKR (Amps)‡ 15 15 15 15 15 15 15 15 20 15 20 20
TRANSFORMER (24v) 40va
EXTERNAL CONTROL POWER AVAILABLE Heating 12va
Cooling 35va
AIR CONDITIONING BLOWER RELAY Standard
115-VOLT FIELD-
SUPPLIED
FUSED
DISCONNECT
AUXILIARY
J-BOX
CONTROL
BOX
24-VOLT
TERMINAL
BLOCK
THREE-WIRE
HEATING-
ONLY
FIVE
WIRE
NOTE 1
NOTE 2 FIELD-SUPPLIED
FUSED DISCONNECT
CONDENSING
UNIT
TWO
WIRE
FURNACE
R
G
C
WCR GY
GND
GND
FIELD 24-VOLT WIRING
FIELD 115-, 208/230-, 460-VOLT WIRING
FACTORY 24-VOLT WIRING
FACTORY 115-VOLT WIRING
208/230- OR
460-VOLT
THREE
PHASE
208/230-
VOLT
SINGLE
PHASE
WHT
BLK
WHT
BLK
NOTES: Connect Y-terminal as shown for proper operation.
Some thermostats require a "C" terminal connection as shown.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
W
Y
GND
THERMOSTAT
TERMINALS
1.
2.
3.
A95241

Carrier Corporation
•
Syracuse, New York 13221 3-96
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4 Page 8 Catalog No. 525-891 Printed in U.S.A. PC 101 Form 58PAV-6PD
Tab 6a 8a Replaces: 58PAV-5PD
Typical installations
CONDENSING
UNIT
GAS-FIRED
WATER HEATER
ELECTRONIC
AIR CLEANER
AIRFLOW
HUMIDIFIER
A89242
SERVICE TRAINING
Packaged Service Training programs are an excellent way to increase your
knowledge of the equipment discussed in this manual, including:
 • Unit Familiarization • Maintenance
 • Installation Overview • Operating Sequence
A large selection of product, theory, and skills programs is available, using popular
video-based formats and materials. All include video and/or slides, plus companion
book.
Classroom Service Training plus "hands-on" the products in our labs can mean
increased confidence that really pays dividends in faster troubleshooting, fewer
callbacks. Course descriptions and schedules are in our catalog.
CALL FOR FREE CATALOG 1-800-962-9212
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