Carrier Performance 59SP5A Operation manual

1
59SP5A
Performance™ Boost, Single---Stage
4 --- W a y M u l t i p o i s e
Condensing Gas Furnace
Series 100
Product Data
A11263
The 59SP5A Multipoise Performance™Boost Condensing Gas
Furnace features SEER--boosting year--round electrical efficiency
when paired with a compatible condensing unit. Energy efficiency
is at the heart of this furnace with 96.5% AFUE gas efficiency and
the electrically--efficient basic ECM blower motor. This gas furnace
also features 4--way multipoise installation flexibility, and is
available in five model sizes. The 59SP5A can be vented for direct
vent/two--pipe, ventilated combustion air, or single--pipe
applications. All units meet California Air Quality Management
District emission requirements, are design certified in Canada, and
are certified for mobile/manufactured home use.
STANDARD FEATURES
SQuiet operation. Compare for yourself at HVACpartners.com
SHigh--efficiency basic ECM multiple--speed blower motor for
electrically efficient operation all year long in heating, cooling
and continuous fan operation
SHumidistatTM Control compatible; dehumidification input for
better comfort
SSmartEvap™technology helps control humidity levels in the
home when used with a compatible humidity control system
SComfortFan™technology allows control of continuous fan
speed from a compatible thermostat
SIdeal height 35” (889 mm) cabinet: short enough for taller coils,
but still allows enough room for service
SSilicon Nitride Power Heat™Hot Surface Igniter
SExternal Media Filter Cabinet included
S4--way multipoise design for upflow, downflow or horizontal
installation, with unique vent elbow and optional venting
through--the--cabinet downflow venting capability
SMulti--speed ECM blower motor, single--speed inducer motor,
and single--stage gas valve
SSelf diagnostics
SAdjustable blower speed for heating, cooling and continuous fan
SAluminized--steel primary heat exchanger
SStainless--steel condensing secondary heat exchanger
SPropane convertible (see Accessory list)
SFactory--configured ready for upflow applications
SFully--insulated casing including blower section
SConvenient Electronic Air Cleaner and Humidifier connections
SDirect--vent/sealed combustion, single--pipe venting or
ventilated combustion air
SInstallation flexibility: (sidewall or vertical vent)
SResidential installations may be eligible for consumer financing
through the Retail Credit Program
LIMITED WARRANTY*
S10 year parts and lifetime heat exchanger limited warranty to the
original purchaser upon timely registration.
SLimited warranty period is five years for parts and twenty years
for the heat exchanger if not registered within 90 days of
installation.{
* For owner occupied, residential applications.
{Jurisdictions where warranty benefits cannot be conditioned on registra-
tion will receive registered limited warranty benefits.
TM

2
SPECIFICATIONS
Heating Capacity and Efficiency 040-10 060-14 080-16 100-16 120-22
Input High Heat (BTUH) 40,000 60,000 80,000 100,000 120,000
Output High Heat (BTUH) 39,000 58,000 78,000 98,000 117,000
Efficiency AFUE % (ICS) 96.5 96.5 96.5 96.5 96.5
Certified Temperature
Rise Range ºF (ºC) High Heat 40 - 70 (21-38)
40 - 70
(21-38)
40 - 70
(21-38)
40 - 70
(21-38)
40 - 70
(21-38)
Airflow Capacity and Blower Data 040-10 060-14 080-16 100-16 120-22
Certified External Static
Pressure (in. w.c.) Heating 0.10 0.12 0.15 0.20 0.20
Cooling 0.5 0.5 0.5 0.5 0.5
Airflow Delivery
@RatedESP(CFM) High Heat 695 1000 1360 1730 2125
Cooling 925 1505 1610 1720 2055
Cooling Capacity (tons)
@ 400, 350 CFM/ton 400 CFM/ton 23.5 4 4 5
350 CFM/ton 2.5 44.5 5 6
Direct-Drive Motor Type Electronically Commutated Motor (ECM)
Direct-Drive Motor HP 1/2 3/4 3/4 1 1
Motor Full Load Amps 6.8 8.4 8.4 10.9 10.9
RPM Range 600 - 1200
Speed Selections 5
Blower Wheel Dia x Width in. 11x7 11x8 11x8 11x10 11 x 11
Air Filtration System Factory Supplied Media Cabinet
FieldSuppliedFilter
Filter Used for Certified Watt Data KGAWF1606UFR KGAWF1306UFR KGAWF1406UFR KGAWF1506UFR KGAWF1506UFR
Electrical Data 040-10 060-14 080-16 100-16 120-22
Input Voltage Volts-Hertz-Phase 115-60-1
Operating Voltage Range Min-Max 104-127
Maximum Input Amps Amps 8.1 9.7 9.7 12.2 12.2
Unit Ampacity Amps 11.0 13.0 13.0 16.1 16.1
Minimum Wire Size AWG 14 14 14 12 12
Maximum Wire Length
@ Minimum Wire Size Feet 33 28 28 35 35
(M) (10.1) (8.5) (8.5) (10.7) (10.7)
Maximum Fuse/Ckt Bkr
(Time-Delay Type Recommended) Amps 15 15 15 20 20
Transformer Capacity (24vac output) 40 VA
External Control Power
Available Heating 24.3 VA
Cooling 34.6 VA
Controls 040-10 060-14 080-16 100-16 120-22
Gas Connection Size 1/2” - NPT
Burners (Monoport) 2 3 4 5 6
Gas Valve (Redundant)
Manufacturer White Rogers™
Minimum Inlet Gas
pressure (in. W.C.) 4.5
Maximum Inlet Gas
pressure (in. W.C.) 13.6
Gas Conversion Kit - Natural to Propane KGANP50011SP
Gas Conversion Kit - Propane to Natural KGAPN42011SP
Manufactured (Mobile) Home Kit KGAMH0301KIT
Ignition Device Silicon Nitride
Limit Control 165 180 170 160 160
Heating Blower Control (Heating Off-Delay) Adjustable: 90, 120, 150, 180 seconds
Cooling Blower Control (Time Delay Relay) 90 seconds
Communication System none
Thermostat Connections Y1, DHUM, G C W, Y/Y2, R
Accessory Connections EAC (115vac); HUM (24vac); 1-stg AC (via Y/Y2)

3
MODEL NUMBER NOMENCLATURE
59 SP5A040 E14 -- -- 10
S - Single Stage
T - Two Stage
M - Modulating
C - Comfort
P - Performance
N - Infinity
0 --- 90 AFUE
3 --- 93 AFUE
5 --- 95 AFUE
6 --- 96 AFUE
7 --- 97 AFUE S - Standard
E - Energy Efficient
V - Variable Speed
14 - 14.2”
17 - 17.5”
21 - 21.0”
24 - 24.5”
08 - 800 CFM
10 - 1000 CFM
12 - 1200 CFM
14 - 1400 CFM
16 - 1600 CFM
18 - 1800 CFM
20 - 2000 CFM
22 - 2200 CFM
Family
Major Series
Voltage
Minor Series
1 - 2
Family
3
Htg. Stages Tier
45
Effy.
6
Major Series Htg. Cap.
7 - 9
Motor
10 11 - 12
Width
13
Voltage
14
Minor Series Airflow
15 - 16
040=40,000 BTU
060=60,000 BTU
080=80,000 BTU
100=100,000 BTU
120=120,000 BTU
Not all familes have these models.
A11161
FURNACE COMPONENTS
RATING PLATE NOT SHOWN
(LOCATED ON BLOWER DOOR)
GAS VALVE
MAIN LIMIT SWITCH
(BEHIND GAS VALVE)
REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY IN APPEARANCE.
ELECTRICAL JUNCTION
BOX (IF REQUIRED,
LOCATION MAY VARY)
MEDIA CABINET
OPERATING INSTRUCTIONS
NOT SHOWN (LOCATED ON
MAIN FURNACE DOOR, SEE
OPERATING INSTRUCTIONS
INSIDE DOOR FIGURE).
FURNACE
CONTROL
BOARD
MANUAL RESET
ROLLOUT SWITCH
FLAME
SENSOR
MANUAL RESET
ROLLOUT SWITCH
GAS BURNER
HOT SURFACE
IGNITER
INDUCER MOTOR
ASSEMBLY
BLOWER AND
MOTOR
CAPACITOR/
POWER CHOKE
(IF USED)
BLOWER DOOR
SAFETY SWITCH
A11408

4
ACCESSORIES
DESCRIPTION PART NUMBER 040-10 060-14 080-16 100-16 120-22
Venting, Drainage and Installation
Vent Kit - Through the Cabinet KGADC0101BVC X X X X X
Vent Terminal - Concentric - 2” (51 mm) KGAVT0701CVT X X X X N/A
Vent Terminal - Concentric - 3” (76 mm) KGAVT0801CVT N/A X X X X
Vent Terminal Bracket - 2” (51 mm) KGAVT0101BRA X X X X N/A
Vent Terminal Bracket - 3” (76 mm) KGAVT0201BRA N/A X X X X
CPVC to PVC Drain Adapters - 1/2” CPVC to 3/4” PVC KGAAD0110PVC X X X X X
Horizontal Trap Grommet - Direct Vent KGACK0101HCK X X X X X
Freeze Protect Kit - Heat Patch for Drain Trap KGAHT0201CFP X X X X X
Freeze Protect Kit - Heat Tape KGAHT0101CFP X X X X X
Furnace Base Kit for Combustible Floors KGASB0201ALL X X X X X
Gas Conversion
Mfg Home Kit - Single-stage KGAMH0601KIT X X X X X
GasCnvKit-NattoLP;Single-stage KGANP50011SP X X X X X
Gas Cnv Kit - LP to Nat; Single-stage KGAPN42011SP X X X X X
GasOrificeKit-#42(NatGas) KGAHA0150N42 X X X X X
GasOrificeKit-#43(NatGas) KGAHA0250N43 X X X X X
GasOrificeKit-#44(NatGas) KGAHA0350N44 X X X X X
GasOrificeKit-#45(NatGas) KGAHA0450N45 X X X X X
GasOrificeKit-#46(NatGas) KGAHA0550N46 X X X X X
GasOrificeKit-#47(NatGas) KGAHA1550N47 X X X X X
GasOrificeKit-#48(NatGas) KGAHA1650N48 X X X X X
Gas Orifice Kit - #54 (LP) KGAHA0650P54 X X X X X
Gas Orifice Kit - #55 (LP) KGAHA0750P55 X X X X X
Gas Orifice Kit - #56 (LP) KGAHA0850P56 X X X X X
Gas Orifice Kit - 1.25mm (LP) KGAHA5750125 X X X X X
Gas Orifice Kit - 1.30mm (LP) KGAHA5750130 X X X X X
Indoor Air Quality
Carrier Infinity Air Purifier - 16x25 (406x635 mm) GAPAAXCC1625-A08 X X X X X
Carrier Infinity Air Purifier - 20x25 (508x635 mm) GAPAAXCC2025-A08 X X X X X
Carrier Infinity Air Purifier Repl. Filter- 16x25 (406x635 mm) GAPACCCAR1625-A05 X X X X X
Carrier Infinity Air Purifier Repl. Filter- 20x25 (508x635 mm) GAPACCCAR1625-A05 X X X X X
EZ Flex Cabinet 16” (406 mm) EZXCABCC1016-A20 X X X X X
EZ Flex Cabinet 20” (508 mm) EZXCABCC1020-A20 X X X X X
Cartridge Media Filter - 16” (406 mm) FILXXCAR0016 X X X X X
Cartridge Media Filter - 20” (508 mm) FILXXCAR0020 X X X X X
Cartridge Media Filter - 24” (610 mm) FILXXCAR0024 N/A X X X X
EZ-Flex Filter - 16” (406 mm) EXPXXFIL0016 X X X X X
EZ-Flex Filter - 20” (508 mm) EXPXXFIL0020 X X X X X
EZ-Flex Filter - 24” (610 mm) EXPXXFIL0024 N/A X X X X
EZ-Flex Filter with End Caps - 16” (406 mm) EXPXXUNV0016 X X X X X
EZ-Flex Filter with End Caps - 20” (508 mm) EXPXXUNV0020 X X X X X
EZ-Flex Filter with End Caps - 24” (610 mm) EXPXXUNV0024 N/A X X X X
Filter Pack (6 pack) - Washable - 16x25x1 (406x635x25) KGAWF1306UFR X X X X X
Filter Pack (6 pack) - Washable - 24x25x1 (610x635x25) KGAWF1506UFR N/A X X X X
Controls
edge™ Programmable Relative Humidity Thermostat TP-PRH01-A X X X X X
edge™ Programmable Thermostat (HP or AC) TP-PHP01 X X X X X
edge™ Programmable Thermostat (AC only) TP-PAC01 X X X X X
edge™ Non-Programmable Relative Humidity Thermostat TP-NRH01 X X X X X
edge™ Non-Programmable Thermostat (HP or AC) TP-NHP01 X X X X X
edge™ Non-Programmable Thermostat (AC only) TP-NAC01 X X X X X
X = Used with the model furnace
N/A = Not used with the model furnace

5
AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER)
INPUT
BTUH
RETURN-AIR
SUPPLY SPEED EXTERNAL STATIC PRESSURE (IN. W.C.)
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
40000 SIDE/BOTTOM
5(Gry) 1120 1080 1030 980 925 875 820 760 690 630
4(Yel) 880 845 810 780 740 710 680 640 615 570
3(Blu) 695 665 620 575 535 495 455 420 370 280
2(Org) 640 595 540 495 460 420 370 310 260 230
1(Red) 570 525 475 425 385 330 255 220 - -
60000 SIDE/BOTTOM
5(Gry) 1720 1670 1620 1565 1505 1440 1375 1295 1220 1135
4(Yel) 1325 1285 1255 1220 1185 1145 1115 1075 1040 1000
3(Blu) 1010 970 925 875 835 785 745 690 660 620
2(Org) 1160 1115 1080 1045 1000 960 920 875 840 785
1(Red) 785 715 655 595 530 490 435 385 340 285
80000 SIDE/BOTTOM
5(Gry) 1810 1770 1720 1665 1610 1540 1475 1400 1315 1235
4(Yel) 1535 1500 1475 1435 1405 1370 1340 1310 1245 1160
3(Blu) 1380 1340 1305 1270 1240 1200 1165 1130 1090 1050
2(Org) 1180 1130 1095 1060 1015 975 935 895 850 800
1(Red) 1100 1045 1010 970 920 885 845 790 745 690
100000 SIDE/BOTTOM
5(Gry) 2040 1970 1885 1795 1720 1635 1540 1450 1360 1230
4(Yel) 1550 1505 1460 1415 1365 1325 1280 1230 1180 1135
3(Blu) 1780 1730 1690 1645 1610 1555 1481 1400 1310 1210
2(Org) 1345 1295 1250 1195 1155 1105 1055 1000 955 915
1(Red) 1390 1350 1295 1260 1200 1160 1105 1050 1010 965
120000 BOTTOM OR
TWO SIDES
5(Gry) 2275 2230 2185 2130 2055 1950 1825 1710 1610 1500
4(Yel) 1875 1820 1770 1720 1660 1600 1550 1505 1450 1390
3(Blu) 2170 2125 2075 2025 1975 1900 1790 1695 1590 1470
2(Org) 1475 1420 1350 1280 1215 1165 1105 1050 995 930
1(Red) 1625 1565 1505 1445 1385 1325 1275 1225 1170 1130
*A filter is required for each return ---air inlet. Airflow performance included 3/4 ---in. (19 mm) washable filter media such as contained in factory--- au t h o r iz e d
accessory filter rack. To determine airflow performance without this filter, assume an additional 0.1 in. W.C. available external static pressure.
--- Indicates unstable operating conditions.

6
MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)
Table 1 – Maximum Equivalent Vent Length -- Ft. (M)
0 to 4500 Ft. (0 to 1370 M) Altitude
NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from
Maximum Equivalent Vent Length to determine allowable vent length for each application.
Altitude
FT (M)
Unit Size
BTU/Hr
DIRECT VENT (2-PIPE) AND NON---DIRECT VENT (1---PIPE)
Vent Pipe Diameter (in.)
1-1/2 22-1/2 3 4
0 to 2000
(0 to 610)
40,000*250 (15.2) 210 (64.0) 250 (76.2) NA NA
60,000 30 (9.1) 135 (41.1) 235 (71.6) 265 (80.8) NA
80,000 20 (6.1) 70 (21.3) 175 (53.3) 235 (71.6) 265 (80.8)
100,000 NA 25 (7.6) 110 (33.5) 235 (71.6) 265 (80.8)
120,000 NA NA 15 (4.6) 100 (30.5) 250 (76.2)
2001 to 3000
(610 to 914)
40,000* 45 (13.7) 198 (60.4) 232 (70.7) NA NA
60,000 27 (8.2) 127 (38.7) 222 (67.7) 250 (76.2) NA
80,000 17 (5.2) 64 (19.5) 165 (50.3) 222 (67.7) 249 (75.9)
100,000 NA 22 (6.7) 104 (31.7) 223 (68.0) 250 (76.2)
120,000 NA NA 11 (3.4) 93 (28.3) 237 (72.2)
3001 to 4000
(914 to 1219)
40,000* 39 (11.9) 184 (56.1) 214 (65.2) NA NA
60,000 23 (7.0) 119 (36.3) 210 (64.0) 235 (71.6) NA
80,000 15 (4.6) 59 (18.0) 155 (47.2) 210 (64.0) 232 (70.7)
100,000 NA 19 (5.8) 98 (29.9) 211 (64.3) 236 (71.9)
120,000 NA NA 8(2.4) 86 (26.2) 224 (68.3)
4001 to 4500
(1219 to
1370)
40,000* 36 (11.0) 177 (53.9) 205 (62.5) NA NA
60,000 21 (6.4) 115 (35.1) 204 (62.2) 228 (69.5) NA
80,000 14 (4.3) 56 (17.1) 150 (45.7) 202 (61.6) 224 (68.3)
100,000 NA 17 (5.2) 94 (28.7) 205 (62.5) 229 (69.8)
120,000 NA NA NA 83 (25.3) 217 (66.1)
NOTE: See notes at end of venting tables.
See Table 3 for altitudes over 4500 ft. (1370 M)
*Not all families have these models.
Table 2 – Deductions from Maximum Equivalent Vent Length -- Ft. (M)
Pipe Diameter (in): 1-1/2 22-1/2 3* 4*
Mitered 90º Elbow 8(2.4) 8(2.4) 8(2.4) NA NA NA NA
Medium Radius 90º Elbow 5(1.5) 5(1.5) 5(1.5) NA NA NA NA
Long Radius 90º Elbow 3(0.9) 3(0.9) 3(0.9) 3(0.9) 3(0.9)
Mitered 45º Elbow 4(1.2) 4(1.2) 4(1.2) NA NA NA NA
Medium Radius 45º Elbow 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) NA NA NA NA
Long Radius 45º Elbow 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5)
Tee 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9)
*Note: 3 --- and 4 --- in. Vent pipe systems require long radius elbows.
Venting System Length Calculations
The maximum length for each vent pipe (inlet or exhaust) equals the Maximum Equivalent Vent Length (MEVL) from Table 1 or Table 3
minus the number of elbows multiplied by the deduction for each elbow in Table 2.
Standard vent terminations and concentric vent terminations count for zero deductions.
Example
A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M ) with 2--in. (51 mm) vent piping. Venting system includes, FOR EACH
PIPE, (3) 90_long radius elbows, (2) 45_long radius elbows and a concentric vent kit.
Maximum Equivalent Vent Length =127 ft. (From Table 1)
Deduct (3) 90 long radius 3 x 3 ft. =- 9 ft. (From Table 2)
Deduct (2) 45 long radius 2 x 1.5 ft. =- 3 ft. (From Table 2)
Maximum Vent Length =115 ft. For EACH vent or inlet pipe

7
MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)
Table 3 – Maximum Equivalent Vent Length -- Ft. (M)
4501 to 10,000 Ft. (0 to 1370 M) Altitude
NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from
Maximum Equivalent Vent Length to determine allowable vent length for each application.
Altitude
FT (M) Unit Size
DIRECT VENT (2-PIPE) AND NON---DIRECT VENT (1---PIPE)
Vent Pipe Diameter
1-1/2 22-1/2 3 4
4501 to 5000
(1370 to
1524)
40,000* 33 (10.1) 171 (52.1) 196 (59.7) NA NA
60,000 20 (6.1) 111 (33.8) 198 (60.4) 221 (67.4) NA
80,000 13 (4.0) 54 (16.5) 146 (44.5) 195 (59.4) 216 (65.8)
100,000 NA 16 (4.9) 91 (27.7) 200 (61.0) 222 (67.7)
120,000 NA NA NA 80 (24.4) 211 (64.3)
5001 to 6000
(1524 to
1829)
40,000* 27 (8.2) 158 (48.2) 179 (54.6) NA NA
60,000 16 (4.9) 103 (31.4) 186 (56.7) 207 (63.1) NA
80,000 11 (3.4) 49 (14.9) 137 (41.8) 183 (55.8) 200 (61.0)
100,000 NA 12 (3.7) 85 (25.9) 188 (57.3) 208 (63.4)
120,000 NA NA NA 74 (22.6) 199 (60.7)
6001 to 7000
(1829 to
2134)
40,000* 21 (6.4) 145 (44.2) 162 (49.4) NA NA
60,000 13 (4.0) 96 (29.3) 174 (53.0) 194 (59.1) NA
80,000 NA 44 (13.4) 120 (36.6) 171 (52.1) 185 (56.4)
100,000 NA 10 (3.0) 79 (24.1) 178 (54.3) 195 (59.4)
120,000 NA NA NA 68 (20.7) 187 (57.0)
7001 to 8000
(2134 to
2438)
40,000* 15 (4.6) 133 (40.5) 146 (44.5) NA NA
60,000 10 (3.0) 89 (27.1) 163 (49.7) 181 (55.2) NA
80,000 NA 40 (12.2) 120 (36.6) 159 (48.5) 170 (51.8)
100,000 NA NA 73 (22.3) 167 (50.9) 182 (55.5)
120,000 NA NA NA 62 (18.9) 175 (53.3)
8001 to 9000
(2438 to
2743)
40,000* 10 (3.0) 121 (36.9) 130 (39.6) NA NA
60,000 7(2.1) 82 (25.0) 152 (46.3) 168 (51.2) NA
80,000 NA 35 (10.7) 111 (33.8) 148 (45.1) 156 (47.5)
100,000 NA NA 67 (20.4) 157 (47.9) 170 (51.8)
120,000 NA NA NA 56 (17.1) 164 (50.0)
9001 to
10,000
(2743 to
3048)
40,000* 5(1.5) 110 (33.5) 115 (35.1) NA NA
60,000 NA 76 (23.2) 142 (43.3) 156 (47.5) NA
80,000 NA 31 (9.4) 103 (31.4) 137 (41.8) 142 (43.3)
100,000 NA NA 62 (18.9) 147 (44.8) 157 (47.9)
120,000 NA NA NA 51 (15.5) 153 (46.6)
Notes:
1. 3 --- and 4 --- in. Vent pipe systems require long radius elbows.
2. Total equivalent vent lengths under 10’ for 40,000 BTUH require the use of an outlet choke plate at altitudes 0 to 2000 ft (0 to 610 M).
Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout.
3. Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.
4. NA --- Not allowed; pressure switch will not close, or flame disturbance may result.
5. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.
6. Size both the combustion ---air and vent pipe independently, then use the larger diameter for both pipes.
7. Assume the two 45_elbows equal one 90_elbow. Wide radius elbows are desirable and may be required in some cases.
8. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.
9. The minimum pipe length is 5 ft. (1.5 M) for all applications.
10. Use 3---in. (76 mm) diameter vent termination kit for installations requiring 4 ---in. (102 mm) diameter pipe.

8
MAXIMUM ALLOWABLE EXPOSED VENT LENGTHS INSULATION TABLE -- FT. (M)
Maximum Length of Uninsulated and Insulated Vent Pipe-Ft (M)
Single
Stage
Furnace
Input
Winter
Design
Temp °F
(°C)
Pipe
Length in
Ft. & M
No Insulation 3/8-in. (9.5 mm) Insulation 1/2-in. (12.7 mm) Insulation
Pipe Diameter-in. (mm) Pipe Diameter-in. (mm) Pipe Diameter-in. (mm)
11/2 221/2 3 4 11/2 221/2 3 4 11/2 221/2 3 4
(38) (51) (64) (76) (102) (38) (51) (64) (76) (102) (38) (51) (64) (76) (102)
40000*
20 (-10) Ft. 48 42 42 N/A N/A 50 122 111 N/A N/A 50 144 130 N/A N/A
M14.6 12.8 12.8 N/A N/A 15.2 37.2 33.8 N/A N/A 15.2 43.9 39.6 N/A N/A
0 (-20) Ft. 25 19 17 N/A N/A 50 75 66 N/A N/A 50 90 79 N/A N/A
M7.6 5.8 5.2 N/A N/A 15.2 22.9 20.1 N/A N/A 15.2 27.4 24.1 N/A N/A
-20 (-30) Ft. 14 7 5 N/A N/A 50 52 45 N/A N/A 50 64 55 N/A N/A
M4.3 2.1 1.5 N/A N/A 15.2 15.8 13.7 N/A N/A 15.2 19.5 16.8 N/A N/A
-40 (-40) Ft. 7 0 0 N/A N/A 50 38 31 N/A N/A 50 48 40 N/A N/A
M2.1 0.0 0.0 N/A N/A 15.2 11.6 9.4 N/A N/A 15.2 14.6 12.2 N/A N/A
60000
20 (-10) Ft. 30 61 61 54 N/A 30 135 163 142 N/A 30 135 191 166 N/A
M9.1 18.6 18.6 16.5 N/A 9.1 41.1 49.7 43.3 N/A 9.1 41.1 58.2 50.6 N/A
0 (-20) Ft. 30 31 30 23 N/A 30 113 100 85 N/A 30 135 120 101 N/A
M9.1 9.4 9.1 7.0 N/A 9.1 34.4 30.5 25.9 N/A 9.1 41.1 36.6 30.8 N/A
-20 (-30) Ft. 24 17 15 7N/A 30 81 70 57 N/A 30 98 85 70 N/A
M7.3 5.2 4.6 2.1 N/A 9.1 24.7 21.3 17.4 N/A 9.1 29.9 25.9 21.3 N/A
-40 (-40) Ft. 15 850N/A 30 61 52 40 N/A 30 75 64 51 N/A
M4.6 2.4 1.5 0.0 N/A 9.1 18.6 15.8 12.2 N/A 9.1 22.9 19.5 15.5 N/A
80000
20 (-10) Ft. 20 70 78 70 60 20 70 175 183 154 20 70 175 215 181
M6.1 21.3 23.8 21.3 18.3 6.1 21.3 53.3 55.8 46.9 6.1 21.3 53.3 65.5 55.2
0 (-20) Ft. 20 42 41 33 21 20 70 132 111 89 20 70 157 133 107
M6.1 12.8 12.5 10.1 6.4 6.1 21.3 40.2 33.8 27.1 6.1 21.3 47.9 40.5 32.6
-20 (-30) Ft. 20 25 23 14 120 70 94 77 57 20 70 113 94 71
M6.1 7.6 7.0 4.3 0.3 6.1 21.3 28.7 23.5 17.4 6.1 21.3 34.4 28.7 21.6
-40 (-40) Ft. 20 14 12 3 0 20 70 71 56 38 20 70 86 70 50
M6.1 4.3 3.7 0.9 0.0 6.1 21.3 21.6 17.1 11.6 6.1 21.3 26.2 21.3 15.2
100000
20 (-10) Ft. N/A 25 99 89 78 N/A 25 110 233 265 N/A 25 110 235 229
MN/A 7.6 30.2 27.1 23.8 N/A 7.6 33.5 71.0 80.8 N/A 7.6 33.5 71.6 69.8
0 (-20) Ft. N/A 25 55 46 33 N/A 25 110 145 117 N/A 25 110 173 140
MN/A 7.6 16.8 14.0 10.1 N/A 7.6 33.5 44.2 35.7 N/A 7.6 33.5 52.7 42.7
-20 (-30) Ft. N/A 25 34 24 11 N/A 25 110 103 79 N/A 25 110 124 97
MN/A 7.6 10.4 7.3 3.4 N/A 7.6 33.5 31.4 24.1 N/A 7.6 33.5 37.8 29.6
-40 (-40) Ft. N/A 23 20 11 0N/A 25 95 77 55 N/A 25 110 94 70
MN/A 7.0 6.1 3.4 0.0 N/A 7.6 29.0 23.5 16.8 N/A 7.6 33.5 28.7 21.3
120000
20 (-10) Ft. N/A N/A 15 99 86 N/A N/A 15 100 219 N/A N/A 15 100 250
MN/A N/A 4.6 30.2 26.2 N/A N/A 4.6 30.5 66.8 N/A N/A 4.6 30.5 76.2
0 (-20) Ft. N/A N/A 15 51 38 N/A N/A 15 100 130 N/A N/A 15 100 156
MN/A N/A 4.6 15.5 11.6 N/A N/A 4.6 30.5 39.6 N/A N/A 4.6 30.5 47.5
-20 (-30) Ft. N/A N/A 15 28 14 N/A N/A 15 100 88 N/A N/A 15 100 108
MN/A N/A 4.6 8.5 4.3 N/A N/A 4.6 30.5 26.8 N/A N/A 4.6 30.5 32.9
-40 (-40) Ft. N/A N/A 15 14 0N/A N/A 15 85 62 N/A N/A 15 100 79
MN/A N/A 4.6 4.3 0.0 N/A N/A 4.6 25.9 18.9 N/A N/A 4.6 30.5 24.1
*Not all families have these models.

9
RETURN AIR TEMPERATURE
This furnace is designed for continuous return--air minimum temperature of 60_F(15_C) db or intermittent operation down to 55_F(13_C)
db such as when used with a night setback thermometer. Return--air temperature must not exceed 80_F(27_C) db. Failure to follow these
return air limits may affect reliability of heat exchangers, motors and controls.
60
80 / 27˚C
/ 16˚C
SUPPLY AIR
A10490
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
POSITION CLEARANCE
Rear 0(0mm)
Front (Combustion air openings in furnace and in structure) 1in.(25mm)
Required for service *24 in. (610 mm)
All Sides of Supply Plenum 1in.(25mm)
Sides 0(0mm)
Vent 0(0mm)
Top of Furnace 1in. (25mm)
* Recommended
COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
PVC PIPE
FIELD-SUPPLIED
2-IN. (51 mm) DIA.
TIGHT RADIUS
PVC 90°ELBOW
12” (300 mm) Minimum
A11487

10
DOWNFLOW SUBBASE
A97427
Assembled
A88207
Disassembled
LOCATING
TAB
LOCATING
TAB
1234
4321
B
D
C
A
1
1
/
4
″ TYP
PLENUM
OPENING
FACTORY-SUPPLIED
FIELD-INSTALLED
INSULATION
DIMENSIONS (IN. / MM)
FURNACE
CASING WIDTH
FURNACE IN DOWNFLOW
APPLICATION
PLENUM OPENING* FLOOR OPENING HOLE NO. FOR
WIDTH
ADJUSTMENT
A B C D
17--- 1/2 (444.5) Furnace with or without Cased Coil
Assembly or Coil Box
15--- 1/8
(384.2) 19 (482.6) 16 --- 3/4 (425.5)
20--- 3/8
(517.5) 3
21 (533.4) Furnace with or without Cased Coil
Assembly or Coil Box
18--- 5/8
(396.4) 19 (482.6) 20 --- 1/4 (514.4)
20--- 3/8
(517.5) 2
24--- 1/2 (622.3) Furnace with or without Cased Coil
Assembly or Coil Box
22--- 1/8
(562.0) 19 (482.6) 23 --- 3/4 (603.3)
20--- 3/8
(517.5) 1
*The plenum should be constructed 1/4---in. (6 mm) smaller in width and depth than the plenum dimensions shown above.
Concentric Vent Kit
A93086
A concentric vent kit allows vent and combustion--air pipes to
terminate through a single exit in a roof or side wall. One pipe
runs inside the other allowing venting through the inner pipe and
combustion air to be drawn in through the outer pipe.
;;;;;;;
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Downflow Subbase
A88202
One base fits all furnace sizes. The base is designed to be installed
between the furnace and a combustible floor when no coil box is
used or when a coil box other than a Carrier cased coil is used. It is
CSA design certified for use with Carrier branded furnaces when
installed in downflow applications.

11
MEDIA FILTER CABINET
Furnace Side
Centerline Screw Slots
23-3/4”
23-3/8”
23-5/8"
5
34
Duct Side
Opening
Opening with Flanges Bent
24-1/4”
25-5/8"
B Opening
A
"
(600mm)
(594mm)
(603mm)
(146mm)
(651mm)
(616mm)
23-1/8”
(588mm)
A11456A
DIMENSIONS (IN. / MM)
MEDIA FILTER CABINET A B SHIPPED WITH SIZES
16 (406.4) 17 (432.8) 16 (406.4) 040--- 08, 040--- 12, 060--- 08,
060--- 12, 080--- 12, 080--- 16
20 (508.0) 21 (533.4) 20 (508) 080--- 20, 100--- 16, 100--- 20
24 (609.6) 25 (635.0) 24 (609.6) 120--- 20, 140--- 20
TYPICAL WIRING SCHEMATIC
115-V FIELD-
SUPPLIED
DISCONNECT
AUXILIARY
J-BOX
24-V
TERMINAL
BLOCK
THREE-WIRE
HEATING-ONLY
FIVE WIRE
NOTE 1
NOTE 2
FIELD-SUPPLIED
DISCONNECT
CONDENSING
UNIT
TWO
WIRE
FURNACE
C
O
N
T
R
O
L
R
G
COM
WCR GY
GND
GND
FIELD 24-V WIRING
FIELD 115-, 208/230-, 460-V WIRING
FACTORY 24-V WIRING
FACTORY 115-V WIRING
208/230- OR
460-V
THREE
PHASE
208/230-V
SINGLE
PHASE
BLOWER DOOR SWITCH
WHT
BLK
WHT
BLK
NOTES: Connect Y-terminal in furnace as shown for proper blower operation.
Some thermostats require a "C" terminal connection as shown.
If any of the original wire, as supplied, must be replaced, use
same type or equivalent wire.
W
Y
GND
THERMOSTAT
TERMINALS
1.
2.
3.
A11387

12
DIMENSIONAL DRAWING
6 15/16
[176.1]
3
[76.2]
3
[76.2]
6 11/16
[170.1]
23 5/16
[592.9]
25 1/8
[638.7]
26 3/8
[670.0]
26 11/16
[678.1]
21
[534.0]
26 5/16
[668.8]
17 5/16
[439.2]
16 9/16
[420.9]
20 1/4
[513.9]
25 3/16
[639.1]
28 3/16
[715.9]
28 5/8
[726.4]
32 5/8
[829.5]
28 3/4
[730.5]
26 3/8
[370.0]
26 11/16
[678.1]
22 7/16
[670.0]
21 1/16
[535.8]
26 5/16
[668.8]
3
[76.2] AIR INTAKE
1 3/4
[44.5] GAS CONN
7/8
[22.2]
7/8
[22.2] POWER CONN
7/8
[22.2]
7/8
[22.2]
3
[76.2]
AIR INTAKE
1 3/4
[44.5] GAS CONN
7/8
[22.2]
7/8
[22.2] THERMOSTAT ENTRY
3
[76.2 ]
7/8
[22.2]
7/8
[22.2]
22 15/16
[581.9] 16 9/16
[420.9]
17 7/16
[442.3]
20 1/4
[513.9]
24
[609.7]
28 3/8
[720.4]
28 5/8
[726.9]
30 7/16
[773.7]
23 3/8
[592.0]
3
[76.2]
VENT
1
[25.4]
1
[25.4]
D
2 3/10
[58.4]
C
BOTTOM RETURN
WIDTH
11/16
[17.5]
11/16
[17.5]
B
OUTLET WIDTH
A
22
[558.3]
14 13/16
[376.3]
35
[889.0]
5/8
[15.8]
1 5/16
[33.3]
29 1/2
[749.3]
19 1/8
[485.8]
VENT
AIR INTAKE
AIR FLOW AIR FLOW
SIDE INLET
SIDE INLET
CONDENSATE DRAIN TRAP LOCATION
THERMOSTAT ENTRY
[22.2]
7/8
PART NUMBER
SD5024-4
NEXT SHEET
NONE
7/8
[22.2] POWER CONN
AIR FLOW
NOTE: Doors may vary by model.
a. For 800 CFM--- 16--- in. (406 mm) round or 14 1/2 x 12--- in. (368 x 305 mm) rectangle.
b. For 1200 CFM--- 20--- in. (508 mm) round or 14 1/2 x 19 1/2--- in. (368 x 495 mm) rectangle.
c. For 1600 CFM---22--- in. (559 mm) round or 14 1/2 x 22 1/16---in. (368 x 560mm) rectangle.
d. For airflow requirements above 1800 CFM, see Air Delivery table in these installation instructions for specific use of single side inlets. The use of both side inlets, a combination
of 1 side and the bottom, or the bottom only return air openings may be required for airflow requirements above 1800 CFM at 0.5 in. W.C. E.S.P.
A11521

13
GUIDE SPECIFICATIONS
General
System Description
Furnish a ______________________ 4--way multipoise gas--fired
condensing furnace for use with natural gas or propane (factory--
authorized conversion kit required for propane); furnish cold air
return plenum; furnish external media cabinet for use with
accessory media filter or standard filter.
Quality Assurance
Unit will be designed, tested and constructed to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces.
Unit will be third party certified by CSA to the current ANSI Z
21.47/CSA 2.3 design standard for gas--fired central furnaces. Unit
will carry the CSA Blue StarRand Blue FlameRlabels. Unit
efficiency testing will be performed per the current DOE test
procedure as listed in the Federal Register.
Unit will be certified for capacity and efficiency and listed in the
latest AHRI Consumer’s Directory of Certified Efficiency Ratings.
Unit will carry the current Federal Trade Commission Energy
Guide efficiency label.
Delivery, Storage, and Handling
Unit will be shipped as single package only and is stored and
handled per unit manufacturer’s recommendations.
Warranty (for inclusion by specifying engineer)
U.S. and Canada only. Warranty certificate available upon request.
Equipment
Blower Wheel and ECM Blower Motor
Galvanized blower wheel shall be centrifugal type, statically and
dynamically balanced. Blower motor of ECM type shall be
permanently lubricated with sealed ball bearings, of _______hp,
and have multiple speeds from 600--1200 RPM operating only
when 24--VAC motor inputs are provided. Blower motor shall be
direct drive and soft mounted to the blower scroll to reduce
vibration transmission.
Filters
Furnace shall have reusable--type filters. Filter shall be ______ in.
(mm) X ________ in. (mm). An accessory highly efficient Media
Filter is available as an option. _____________ Media Filter.
Casing
Casing shall be of .030 in. thickness minimum, pre--painted
galvanized steel.
Draft Inducer Motor
Draft inducer motor shall be single--speed design.
Primary Heat Exchangers
Primary heat exchangers shall be 3--Pass corrosion--resistant
aluminized steel of fold--and--crimp sectional design and applied
operating under negative pressure.
Secondary Heat Exchangers
Secondary heat exchangers shall be of a stainless steel
flow--through of fin--and--tube design and applied operating under
negative pressure.
Controls
Controls shall include a micro--processor--based integrated
electronic control board with at least 16 service troubleshooting
codes displayed via diagnostic flashing LED light on the control, a
self--test feature that checks all major functions of the furnace, and
a replaceable automotive--type circuit protection fuse. Multiple
operational settings available, including blower speeds for high
heat, low cooling, high cooling and continuous fan. Continuous
fan speed may be adjusted from the thermostat. Cooling airflow
will be selectable between 325 and 400 CFM per ton of air
conditioning. Features will also include temporary reduced airflow
in the cooling mode for improved dehumidification when a
TP--PRH edgeRis selected as the thermostat.
Operating Characteristics
Heating capacity shall be _________________ Btuh input;
______________ Btuh output capacity.
Fuel Gas Efficiency shall be __________AFUE.
Air delivery shall be ________________ cfm minimum at 0.50 in.
W.C. external static pressure.
Dimensions shall be: depth_________in. (mm); width
__________in. (mm); height___________in. (mm) (casing only).
Height shall be_________in. (mm) with A/C coil and
_________________in. (mm) overall with plenum.
Electrical Requirements
Electrical supply shall be 115 volts, 60 Hz, single--phase (nominal).
Minimum wire size shall be ________AWG; maximum fuse size
of HACR--type designated circuit breaker shall be _________
amps.
Special Features
Refer to section of the product data identifying accessories and
descriptions for specific features and available enhancements.

14
Copyright 2011 Carrier Corp. S7310 W. Morris St. SIndianapolis, IN 46231 Printed in U.S.A. Edition Date: 10/11
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
Catalog No: 59SP5A---02PD
Replaces: 59SP5A--- 01PD