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Carrier 50SZ024 User manual

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Installation Instructions
NOTE: Read the entire instruction manual before starting the
installation.
NOTE: Installer: Make sure the Owner's Manual and Service
Instructions are left with the unit after installation.
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS ........................ 1
INTRODUCTION .................................. 2
RECEIVING AND INSTALLATION ................ 2-14
Check Equipment ................................. 2
Identify Unit ................................... 2
Inspect Shipment ................................ 2
Provide Unit Support .............................. 2
Roof Curb ..................................... 2
Slab Mount .................................... 2
Ground Mount ................................. 2
Provide Clearances ................................ 2
Field Fabricate Ductwork ........................... 2
Rig and Place Unit ................................ 2
Inspection ..................................... 2
Installation ..................................... 6
Use of Rigging Bracket ........................... 6
Connect Condensate Drain .......................... 7
Select and Install Duc_vork .......................... 7
Configuring Units for Downflow (Vertical) Discharge ..... 8
Install Electrical Connections ........................ 9
High-Voltage Connections ........................ 9
Routing Power Leads Into Unit .................... 10
Connecting Ground Lead to Ground Screw .......... 10
Routing Control Power Wires (24-V) ............... 10
Special Procedures for 208-v Operation ............. 10
PRE-START-UP .................................. 10
START-UP ....................................... 11
Check for Refrigerant Leaks ........................ 11
Start-Up Adjustments ............................. 11
Checking Cooling & Heating Control Operation ....... 11
Checking and Adjusting Refrigerant Charge .......... 11
Indoor Airflow and Airflow Adjustments ............ 14
For 208/230v .................................. 14
MAINTENANCE ............................... 15-20
Air Filter ....................................... 16
Indoor Blower and Motor .......................... 16
Outdoor Coil, Indoor (;oil, and Condensate Drain Pan .... 16
Outdoor Fan .................................... 16
Electrical Controls and Wiring ...................... 21
Refrigerant Circuit ................................ 21
Indoor Airflow .................................. 21
®
Metering Devices-AccuRater Piston ................ 21
TROUBLESHOOTING ............................. 22
START-UP CHECKLIST ........................... 24
Fig. 1 - Unit 50SZ
C99001
SAFETY CONSIDERATIONS
Installation and servicing of this equipment can be hazardous due to
mechanical and electrical components. Only trained and qualified
personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this
equipment, observe precautions in the literature, on tags, and on
labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Installation must be in compliance with
local and national building codes. Wear safety glasses, protective
clothing, and work gloves. Have fire extinguisher available. Read
these instructions thoroughly and follow all warnings or cautions
included in literature and attached to the unit.
Recognize safety information. This is the safety-alert symbol _.
When you see this symbol on the unit and in instructions or manuals,
be alert to the potential for personal injury. Understand these signal
words: DANGER, WARNING. and CAUTION. These words are
used with the safety-alert symbol. DANGER identifies the most se-
rious hazards which will result in severe personal injury or death.
WARNING signifies hazards which could result in personal injury
or death. CAUTION is used to identify unsafe practices which may
result in minor personal injury or product and property damage.
NOTE is used to highlight suggestions which will result in en-
hanced installation, reliability, or operation.
il
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing or servicing system, always turn off main
power to system. There may be more than one disconnect
switch. Turn off accessory heater power switch if applicable.
INTRODUCTION
The 50SZ packaged heat pump is fully self-contained and designed
for outdoor installation (see Fig. 1). See Fig. 2 and 3 for unit
dinmnsions. All unit sizes have discharge openings for both
horizontal and downflow configurations and are factory shipped
with all downflow duct openings covered. The unit may be installed
either on a rooftop, gound-level cement slab, or directly on the
gound, if local codes permit. (See Fig. 4 for roof curb dimensions.)
RECEIVING AND INSTALLATION
Step 1--Check Equipment
IDENTIFY UNIT
The unit model number and serial number are printed on the unit
informative plate. Check this information against shipping papers.
INSPECT SHIPMENT
Inspect for shipping damage while unit is still on shipping pallet. If
unit appears to be damaged or is torn loose from its anchorage, have
it examined by transportation inspectors before removal. Forward
claim papers directly to transportation company. Manufacturer is
not responsible for any damage incurred in transit. Check all items
against shipping list. Immediately notify the nearest Carrier Air
Conditioning office if any item is missing. To prevent loss or
damage, leave all parts in original packages until installation.
Step 2--Provide Unit Support
For hurricane tie downs, contact distributor for details and PE
Certificate (Professional Engineering), if required.
ROOF CURB
Install accesso Uroof curb in accordance with instmctions shipped
with curb (see Fig. 4). Install insulation, cant strips, roofing, and
flashing. Ductwork must be attached to curb.
IMPORTANT: The gasketing of the unit to the roof curb is critical
for a water tight seal. Install gasketing material supplied with the
roof curb. Improperly applied gasketing also can result in air leaks
and poor unit performance.
Curb should be level to within 1/4 in. (see Fig. 6). This is necessary
for unit drain to function properly. Refer to accessory roof curb
installation instructions for additional information as required.
SLAB MOUNT
Place the unit on a solid, level concrete pad that is a minimum of 4
in. thick, with 2 in. above grade. The slab should extend
approximately 2 in. beyond the casing on all 4 sides of the unit (see
Fig. 7). Do not secure the unit to the slab except when required by
local codes.
GROUND MOUNT
The unit may be installed either on a slab or placed directly on the
ground if local codes permit. Place the unit on level ground prepared
with gravel for condensate discharge.
Step 3--Provide Clearances
Tire required minimum service clearances are shown in Fig. 2 and
3. Adequate ventilation and outdoor air must be provided. The
outdoor fan draws air through the outdoor coil and discharges it
through the top fan grille. Be sure that the fan discharge does not
recirculate to the outdoor coil. Do not locate the unit in either a
corner or under an overhead obstruction. The minimum clearance
under a partial overhang (such as a normal house overhang) is 48 in.
above the unit top. The maximum horizontal extension of a partial
overhang must not exceed 48 in.
IMPORTANT: Do not restrict outdoor airflow. An air restriction at
either the outdoor-air inlet or the fan discharge may be detrimental
to compressor life.
Do not place the unit where water, ice. or snow from an overhang
or roof will damage or flood the unit. Do not install the unit on
carpeting or other combustible materials. Slab-mounted units
should be at least 4 in. above the highest expected water and runoff
levels. Do not use unit if it has been under water.
Step 4_Field Fabricate Ductwork
Secure all ducts to roof curb and building structure on vertical
discharge units. Do not connect ductwork to unit. For horizontal
applications, unit is provided with flanges on the horizontal
openings. All ductwork should be secured to the flanges. Insulate
and weatherproof all external ductwork, joints, and roof openings
with counter flashing and mastic in accordance with applicable
codes.
Ducts passing through an unconditioned space nmst be insulated
and covered with a vapor barrier. If a plenum return is used on a
vertical unit, the return should be ducted through the roof deck to
comply with applicable fire codes. A minimum clearance is not
required around ductwork. Cabinet return- air static shall not exceed
-.25 in. wg.
Step 5--Rig and Place Unit
Rigging and handling of this equipment can be hazardous for many
reasons due to the installation location (roofs. elevated structures,
etc.).
Only trained, qualified crane operators and ground support staff
should handle and install this equipment.
When working with this equipment, observe precautions in the
literature, on tags, stickers, and labels attached to the equipment, and
any other safety precautions that might apply.
Training for operators of the lifting equipment should include, but
not be limited to, the following:
1. Application of the lifter to the load, and adjustment of the
lifts to adapt to various sizes or kinds of loads.
2. Instruction in any special operation or precaution.
3. Condition of the load as it relates to operation of the lifting
kit, such as balance, temperature, etc.
Follow all applicable safety codes. Wear safety shoes and work
gloves.
INSPECTION
Prior to initial use, and at monthly intervals, all rigging brackets and
straps should be visually inspected for any damage, evidence of
wear, structural deformation, or cracks. Particular attention should
be paid to excessive wear at hoist hooking points and load support
areas. Brackets or straps showing any kind of wear in these areas
must not be used and should be discarded.
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before installing or servicing system, always turn off main
power to system. There may be more than one disconnect
switch. Turn off accessory heater power switch if applicable.
Tag disconnect switch with a suitable warning label.
D,M_NSIONS IN [] ARE IN INCHES
860
[3 39)
/O 6
[278]
i
T
456_4 _
116,551
CONDeNSeR
................................/98 _ .............................
[3144]
ENTRY
FI[LD ROR15_S[RVICE \
A
5703
122 45]
5461
t TOPVIEW
i4020
I:S83)
............
!Ill
:453]
88 3
[3 48]
SUPRL¥
DUCT
5505
(9 83] [21 6/] [9 831
REAR VIEW
" TiTtIITiIi]'IITHXi]
!JHli!!!!!ililll[l
_326 5
[I 68] /1285]
8310
[3272] _DRAIN OUTLET
LEFT SIDE VIEW 19oEo7slNRf
X 220 [087] 5P
............................................. 5_ ' '
Z
I l l
[48 28]
FRONTVIEW
REQUIRED CLEARANCE TO COMBUSTIBLE MATL
(Refer to Maximum Operatin g Clearances) INCHES [rnm]
TOP OF UNIT ................................................................................... 14.00 [355.6]
DUCT SIDE OF UNIT ......................................................................... 2.00 50.8
S DE OPPOS TE DUCTS ................................................................ 14,00 355,6
BOTTOM OF UNIT ............................................................................. 0,50 [12.7]
NEC. REQUIRED CLEARANCES. INCHES mini
BETWEEN UN TS, POWER ENTRY S DE .................................... 42,00 1066.8]
UNIT AND UNGROUNDED SURFACES, POWER ENTRY SIDE ,36,00 [914,0]
UNIT AND BLOCK OR CONCRETE WALLS AND OTHER
GROUNDED SURFACES, POWER ENTRY SIDE ......................... 42.00 [1066.8]
445 [I 75] 5AKO
ROWERENIRY
222 [058}DIA HOLE
CONTROl ENTR_
FllTrlTFITtl
[4 81] RIGHTSIDEVIEW
_ gO
1520]
UNIT
50SZ024
50SZ030
ELECTRICAL
CHARACTERISTICS UNIT WEIGHT
Ib kg
REQUIRED CLEARANCE FOR OPERATION AND SERVICING INCHES [turn]
EVAR COIL ACCESS SIDE ............................................................ 36,00 [914.0]
POWER ENTRY SIDE .................................................................... 42,00 [1066.8]
EXCEPT FOR NEC REQUIREMENTS)
UN TTOP ....................................................................................... 46,00 [1219.2]
SIDE OPPOSITE DUCTS .............................................................. 36,00 [914.0]
DUCT PANEL ................................................................................. 12,00 [304.8] *
*MINIMUM DISTANCES: IF UNIT IS PLACED LESS THAN 304.8 [12.00] FROM
WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE.
UNIT HEIGHT
IN. [MM]
"A"
A05162
Z
17.6 [447]
13.0 [330]
CENTER OF GRAVITY
IN. [MM]
X Y
208/230-1-60 343 156 39.02 [991 ] 20.0 [508] 19.3 [490]
208/230-1-60, 208/230-3-60 366 166 41.02 [1042] 20.0 [508] 14.0 [356]
il
Fig. 2 -50SZ024-030 Unit Dimensions
i27!]
[DO0
J
}4 ...........................
COMPRESSOR,B OWER,E C] R C NEAT\
& ELECTRIC ACCESS \ \\
(42 94]
FIELD E_TRY
i¸
123 .................... '\\
[44 22] \\\ DRA 0 lET
90 [0 /5 ffP
LEFT SIDE VIEW __o _o8.oP
t TOP VIEW
[47085
t
_226 3
[4828]
FRONT VIEW
T
4020
/15 831
{463]
88 3
[3 481
222 [088]
CONTROl ENTRY
50
[0 20]
RIGHT SIDE VIEW
REQUIRED CLEARANCE TO COMBUSTIBLE MATL
(Refer to Maximum Operating Clearances) INCHES [mm]
TOP OF UNIT ................................................................................... 14.00 [355.6]
DUCT SIDE OF UNIT ......................................................................... 2.00 [50.8]
SIDE OPPOSITE DUCTS ................................................................ 14.00 [355.6]
BOTTOM OF UNIT ............................................................................. 0.50 [12.7]
NEC. REQUIRED CLEARANCES. INCHES [mm]
BETWEEN UNITS, POWER ENTRY SIDE .................................... 42.00 [1066.8]
UNIT AND UNGROUNDED SURFACES, POWER ENTRY SIDE .36.00 [914.0]
UNIT AND BLOCK OR CONCRETE WALLS AND OTHER
GROUNDED SURFACES, POWER ENTRY SIDE ......................... 42.00 [1066.8]
REQUIRED CLEARANCE FOR OPERATION AN D SERVICING INCHES [mm]
EVAR COIL ACCESS SIDE ............................................................ 36.00 [914.0]
POWER ENTRY SIDE .................................................................... 42.00 [1066.8]
(EXCEPT FOR NEC REQUIREMENTS)
UNIT TOP ....................................................................................... 48.00 [1219.2]
SIDE OPPOSITE DUCTS .............................................................. 36.00 [914.0]
DUCT PANEL ................................................................................. 12.00 [304.8] *
*MINIMUM DISTANCES: IF UNIT IS PLACED LESS THAN 304.8 [12.00] FROM
WALL SYSTEM, THEN SYSTEM PERFORMANCE MAYBE COMPROMISE.
UNIT
50SZ036
50SZ042
50SZ048
50SZ060
ELECTRICAL
CHARACTERISTICS
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
208/230-1-60, 208/230-3-60, 460-3-60
UNIT WEIGHT
Ib kg
433 196
480 209
480 218
492 223
UNIT HEIGHT
IN.[MM]
"A"
42.98 [1092]
46.98 [1193]
46.98 [1193]
46.98 [1193]
A05126
CENTER OF GRAVITY
IN. [MM]
XYZ
21.0 [533] 20.5 [520] 16.6 [422]
21.0 [533] 20.5 [520] 17.1 [434]
21.0 [533] 20.0 [508] 17.4 [442]
21.0 [533] 20.0 [508] 17.6 [447]
Fig. 3-50SZ036-060 Unit Dimensions
base_ [[[ .......
/Screw _ @
/(NOTE A) _§
/
/slur, :';allg_ "_ _ WOOdnailer*_Fla
Iu0p, ____.__41K ilFdbRooz urb.
[ It:i:::tl _J¢Insulation(field
Roofing m_, II supphed)
/ field supplied II.
\IIvs!:!tl II_ Ductwork
\ __Jtl H field supplied]
Roof Curb for Small Cabinet
Note A: When unit mounting screw is used,
retainer bracket must also be used.
Roof Curb for Large Cabinet
Note A: When unit mounting screw is used,
retainer bracket must also be used.
Retlm opening
(BXC)
deck paq
Sho_
Suppod
Long
Suppod
E D
R/A
Insulated
deck pan
_Gasket around_
duct
Gasket around
outer edge \
'N\\
\/
S/A
/\
UNIT SIZE
50SZ024-030
50SZ036-060
NOTES:
ODS CATALOG A B
NUMBER IN. (aM) IN. (aM)
CPRFCURB006A00 8 (203) 11 (279)
CPRFCURB007A00 14 (356) 11 (279)
CPRFCURB008A00 8 (203) 16-3/16 (411)
CPRFCURB009A00 14 (356) 16-3/16 (411)
1. Roof curb must be set lip for unit being installed.
C
IN. (MM)
16-1/2 (419)
16-1/2 (419)
17-3/8 (441)
17-3/8 (441)
D
IN. (MM)
28-3/4 (730)
28-3/4 (730)
40-1/4 (1022)
40-1/4 (1022)
E
IN. (MM)
30-3/8 (771)
30-3/8 (771)
41-15/16 (1065)
41-15/16 (1065)
F
IN. (MM)
44-5/16 (1126)
44-5/16 (1126)
44-7/16 (1129)
44-7/16 (1129)
A05308
G
IN.(MM)
45-15/16 (1167)
45-15/16 (1167)
46 - 1/16 (1169)
46-1/16 (1169)
2. Seal strip nlust be applied, as required, to unit being installed.
3. Dimensions are in inches.
4. Dimension in ( ) are in millimeters.
5. Roof curb is made of 16 gauge steel.
6. Attach ductwork to curb (flmlges of duct rest on curb).
7. Insulated pmlels: I in. thick fiberglass 1 lb. density.
8. When unit mounting screw is used (see Note A), a retainer bracket must be used as well. This bracket must also be used when required by code for hurricane or seismic
conditions. This bracket is available throt_gh Mierometl.
Fig. 4 - Roof Curb Dimensions
12
/
Y
Z
DETAI L A
C) X3
C00071
SEEDETAIL
CORNER WEIGHTS (SMALL CABINET)
Unit
Total Weight
Corner Weight 1
Corner Weight 2
Corner Weight 3
Corner Weight 4
Rigging Weight
CORNER WEIGHTS (LARGE CABINET)
MINIMUMHEIGHT: 36'
UNITHEIGHT
024 030 Unit 036 042 048 060
343 366 Total Weight 433 460 480 492
69 74 Corner Weight 1 87 93 97 99
53 57 Corner Weight 2 68 72 74 76
83 88 Corner Weight 3 104 111 116 119
138 147 Corner Weight 4 174 184 193 198
353 376 Rigging Weight 443 470 490 502
Fig. 5 -50SZ Unit Corner Weights (in Pounds) and Suggested Rigging
A05161
MAXIMUMALLOWABLE
DIFFERENCE (in.)
B A-B B-C A-C
1/4 1/4 1/4
C99065
Fig. 6 - Unit Leveling Tolerances
I
I
I
I
I
I
I
I
II
I
I
I
2"
L
I EVAR COIL COND. COIL
Fig. 7- Slab Mounting Detail
C99096
UNIT FALLING HAZARD
Failure to follow this warning could result in personal injury
or death.
Never stand beneath rigged units or lift over people.
INSTALLATION
The lifting/rigging bracket is engineered and designed to be
installed on!y on Small Packaged Products. This bracket is to be
used to rig/lift a Small Packaged Product onto roefs or other
elevated structures.
PROPERTY DAMAGE HAZARD
Failure to fellow this warning could result in personal
injury/death or property damage.
Rigging brackets for one unit use only. When removing a
unit at the end of its useful life, use a new set of brackets.
USE OF RIGGING BRACKET
Field Installation of Rigging Bracket
1. If applicable, remove unit from shipping carton. Leave top
shipping skid on the unit for use as a spreader bar to prevent
the rigging straps from damaging the unit. If the skid is not
available, use a spreader bar of sufficient length to protect the
unit from damage.
2. Remove 4 screws in unit corner posts.
3.Attacheachofthe4metalriggingbracketsunderthepanel
rainlip(seeFig.5).Usethescrewsremovedinstep2above
tosecurethebracketstotheunit.
PROPERTYDAMAGEHAZARD
Failuretofollowthiswarningcouldresultin personal
injury/deathorpropertydamage.
RiggingbracketMUSTbeundertherainliptoprovkle
adequatelifting.
PROPERTYDAMAGEHAZARD
Failuretofollowthiswarningcouldresultin personal
injury/deathorpropertydamage.
Donotstripscrewswhenre-securingtheunit.Ifascrewis
stripped, replace the stripped one with a larger diameter screw.
Ri_in_/Liftin_ of Unit
1. Bend top of brackets down approximately 30 degrees from
the corner posts.
2. Attach straps of equal length to the rigging brackets at
opposite ends of the unit. Be sure straps are rated to hold the
weight of the unit (see Fig. 5).
3. Attach a clevis of sufficient strength in the middle of the
straps. Adjust the clevis location to ensure unit is lifted level
with the ground.
4. After unit is securely in place, detach rigging straps. Remove
corner posts, screws, and rigging brackets, then reinstall
screws.
UNIT FALLING HAZARD
Failure to follow this warning could result in personal
injury/death or property damage.
When straps are taut. the clevis should be a minimum of 36
inches above the unit top cover.
After the unit is placed on the roof curb or mounting pad, remove
the top crating. On 50SZ060 units only, 2 wire ties fastened to the
outdoor coils and reversing valve/accumulator assembly must be
cut. Remove the left and front Iouvered panels and corner post to
access wire ties. The wire tie to be cut on the left is located
approximately 4 in. down the tube sheet. The wire tie to be cut on
the right is located approximately 6 in. down the tube sheet.
Step 6--Connect Condensate Drain
NOTE: When installing condensate drain connection be sure to
comply with local codes and restrictions.
Model 50SZ disposes of condensate water through a 3/4 in. NPT
fitting which exits through the base on the evaporator coil access
side. See Fig. 2 & 3 for location.
Condensate water can be drained directly onto the roof in rooftop
installations (where permitted) or onto a gravel apron in ground
level installations. Install a field-supplied condensate trap at end of
condensate connection to ensure proper drainage. Make sure that
the outlet of the trap is at least 1 in. lower than the drain pan
condensate connection to prevent the pan from overflowing (see
Fig. 8). When using a gravel apron, make sure it slopes away from
the unit.
Connect a drain tube using a minimum of 3/4 in. PVC or 3/4 in.
copper pipe (all field-supplied) at the outlet end of the 2-in. trap. Do
not undersize the tube. Pitch the drain tube downward at a slope of
at least l-in. for every 10 ft. of horizontal run. Be sure to check the
drain tube for leaks. Prime trap at the beginning of the cooling
season start-up.
1" (25mm) MIN.
TRAP
_-_ OUTLET
2" (50mm) MIN.
099013
Fig. 8-Condensate Trap
Step 7--Select and Install Ductwork
The design and installation of the duct system must be in accordance
with the standards of the NFPA for installation of non-residence
type air conditioning and ventilating systems. NFPA 90A or
residence type, NFPA 90B and/or local codes and ordinances.
Select and size ductwork, supply- air registers, and return air grilles
according to ASHRAE (American Society of Heating,
Refrigeration, and Air Conditioning Engineers) reconmmndations.
The unit has duct flanges on the supply- and return-air openings on
the side of the unit.
When designing and installing ductwork, consider the following:
1. All units should have field- supplied filters or accessory filter
rack installed in the return-air side of the unit.
Recommended sizes for filters are shown in Table 1.
2. Avoid abrupt duct size increases and reductions. Abrupt
change in duct size adversely affects air performance.
IMPORTANT: Use flexible connectors between ductwork and
unit to prevent transmission of vibration. Use suitable gaskets to
ensure weather tight and airtight seal. When electric heat is installed,
use fireproof canvas (or similar heat resistant material) connector
between ductwork and unit discharge connection. If flexible duct is
used, insert a sheet metal sleeve inside duct. Heat resistant duct
connector (or sheet metal sleeve) must extend 24-in. from electric
heater element.
3. Size ductwork for cooling air quantity (cfm). The minimum
air quantity for proper electric heater operation is listed in
Table 2. Heater limit switches may trip at air quantities below
those recommended.
4. Seal. insulate, and weatherproof all external ductwork. Seal.
insulate and cover with a vapor barrier all duc_vork passing
through conditioned spaces. Follow latest Sheet Metal and
Air Conditioning Contractors National Association
(SMACNA) and Air Conditioning Contractors Association
(ACCA) minimum installation standards for residential
heating and air conditioning systems.
5. Secure all ducts to building structure. Flash, weatherproof,
and vibration-isolate duct openings in wall or roof
according to good construction practices.
Table1--Physical Data-Unit 50SZ
JNIT SIZE
_IOMINAL CAPACITY (ton)
3PERATING WEIGHT (lb.)
3OMPRESSOR
REFRIGERANT (R-22) Quantity (lb.)
REFRIGERANT METERING DEVICE
3RIFICE OD (in,)
3UTDOOR COIL
Rows... Fins/in.
Face Area (sq. ft.)
3UTDOOR FAN
Nominal Cfm
Diameter
Motor HP (RPM)
NDOOR COIL
Rows... Fins/in.
Face Area (sq. ft.)
INDOOR BLOWER
Nominal Airflow (Cfm)
Size (in.)
Motor HP (RPM)
RETURN-AIR FILTERS (IN,)*
Throwaway
024 048 060
2 4 5
289 418 430
7.8 t2,3 12.0
0.065 0.088 0.101
2...21 2...21 2.-21
11.9 19.4 19.4
2700 3300 3300
22 22 22
1/8 (825) 1/4 (1100) 1/4 (1100)
3...17 3...17 4_.17
3.7 5.6 5.6
800 1600 1750
I0x10 11x10 11x10
1/3 (1050) I/2 (1075) 1.0 (1040)
20x24x t 20x24x 1 24x36x 1 24x36x 1 24x36x 1 24x36x 1
030
2-1/2
312
8.4
0.070
2...21
13.6
2700
22
1/8 (825)
3...17
3.7
t000
10x10
i/3 (1o5o)
036 042
3 3-1/2
311 398
Scroll
10.9 t0.9
AccuRater '_
0.080 0.088
2-.21 2...21
15.5 19.4
2800 2800
22 22
1/8 (825) 1/8 (825)
3...17 3.-17
4.7 4.7
1200 1400
11x10 11x10
I/2 (1000) I/2 (1075)
*Required filter sizes shown are based on the larger of the ARI (Air Conditioning and Refrigeration Institute) rated cooling airflow or the heating airflow velocity
of 300 if/minute for throwaway type. For permanent fitters, follow filter manufacturer's recommendations for filter size based on allowable face velocity. Air filter
pressure drop for non-standard filters must not exceed 0.06 in. wg.
Table 2--Mininmm Airflow for Safe Electric Heater Operation (Cfm)
SiZE 024 030 036 042 048 060
Cfm 800 1000 1200 1400 1600 1750
CONFIGURING UNITS FOR DOWNFLOW (VERTICAL)
DISCHARGE
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
Before performing service or maintenance operations on the
system, turn off main power to unit and install lockout tag.
1. Open all electrical disconnects and install lockout tag before
starting any service work.
2. Removereturnductcoverlocatedon ductpanelbybreaking
four (4) connecting tabs with screwdriver and a hammer (see
Fig. 9 & 10).
3. To remove supply duct cover, break front and right side
connecting tabs with a screwdriver and a hammer. Push
louver down to break rear and left side tabs (see Fig. 9 & 10).
4. If unit ductwork is to be attached to vertical opening flanges
on the unit composite base (jackstand applications only), do
so at this time. Collect ALL screws that were removed. Do
not leave screws on rooftop, as permanent damage to the roof
may occur.
5. It is recommended that the unit base insulation around the
perimeter of the vertical return-air opening be secured to the
unit base with aluminum tape. Applicable local codes may
require aluminum tape to prevent exposed fiberglass.
6. Cover both horizontal duct openings with the duct cnvers
from the accessory duct cover kit. Ensure opening is air-and
watertight.
7. After completing unit conversion, perfornr all safety checks
and power up unit.
NOTE:The design and installation of the duct system must be in
accordance with the standards of the NFPA for installation of
nonresidence-type air conditioning and ventilating systems, NFPA
90A or residence-type, NFPA 90B: and/or local codes and
ordinances.
Adhere to the following criteria when selecting, sizing, and
installing the duct system:
1. Units are shipped for side shot installation.
2. Select and size ductwork, supply-air registers, and
return-air grilles according to American Society of Heating,
Refrigeration and Air Conditioning Engineers (ASHRAE)
recommendations.
3. Use flexible transition between rigid ductwork and unit to
prevent transmission of vibration. The transition may be
screwed or bolted to duct flanges. Use suitable gaskets to
ensure weathertight and airtight seal.
4. All units must have field-supplied filters or accessory filter
rack installed in the return-air side of the unit.
Recommended sizes for filters are shown in Table 1.
5. Size all ductwork fnr maxinmm required airflow (either
heating or cooling) for unit being installed. Avoid abrupt
duct size increases or decreases or performance may be
affected.
6. Adequately insulate and weatherproof all ductwork located
outdoors. Insulate ducts passing through unconditioned
space, and use vapor barrier in accordance with latest issue
of SMACNA and ACCA minimum installation standards
for heating and air conditioning systems. Secure all ducts to
building structure.
7. Flash. weatherproof, and vibration-isolate all openings in
building structure in accordance with local cndes and good
building practices.
// i
SUPPLY
DUCT
OPENING
,
RETURN
DUCT
OPENING
Fig. 9 - Supply and Return Duct Opening
C99011
DUCT COVERS REMOVED
Fig. 10 -Vertical Duct (.'over Removed
Step 8--Instan Electrical Connections
C99012
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death.
The unit cabinet must have an uninterrupted, unbroken
electrical ground to minimize the possibility of personal injury
if an electrical fault should occur. This ground may consist of
an electrical wire connected to the unit ground screw in the
control compartment, or conduit approved for electrical
ground when installed in accordance with NEE;, ANSI/NFPA
American National Standards Institute/National Fire
Protection Association (latest edition) (in Canada, Canadian
Electrical Code CSA C22.1) and local electrical codes.
[;NIT COMPONENT DAMAGE HAZARD
Failure to follow this caution may result in damage to the unit
being installed.
1. Make all electrical connections in accordance with NEC
ANSI/NFPA (latest edition) and local electrical codes
governing such wiring. In Canada. all electrical
connections must be in accordance with CSA standard
C22.1 Canadian Electrical Code Part i and applicable local
codes. Refer to unit wiring diagram.
2. Use only copper conductor for connections between
field-supplied electrical disconnect switch and unit. DO
NOT USE ALUMINUM WIRE.
3. Be sure that high-voltage power to unit is within operating
voltage range indicated on unit rating plate. On 3-phase
units, ensure phases are balanced within 2 percent. Consult
local power company for correction of improper voltage
and/or phase imbalance.
4. Do not damage internal components when drilling through
any panel to mount electrical hardware, conduit, etc.
HIGH-VOLTAGE CONNECTIONS
The unit must have a separate electrical service with a
field-supplied, waterproof disconnect switch mounted at, or within
sight from the unit. Refer to the unit rating plate. NEE; and local
codes for maximum fuse/circuit breaker size and minimum circuit
amps (ampacity) for wire sizing (see Table 3 for electrical data).
The field-supplied disconnect may be mounted on the unit over the
high-voltage inlet hole when the standard power and low-voltage
entry points are used. See Fig. 2 and 3 for acceptable location.
If the unit has an electric heater, a second disconnect may be
required. Consult the Installation, Start-Up, and Service
Instructions provided with the accessory for electrical service
connections.
Operation of unit on improper line voltage constitutes abuse and
may cause unit damage that could affect warranty.
Proceed as follows to complete the high-voltage connections to the
unit.
Single phase units:
1. Run the high-voltage (L1, L2) and ground lead into the
control box.
2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the line side
of the contactor.
4. Connect field L1 to black wire on connection 11 of the
compressor contactoD
5. Connect field wire L2 to yellow wire on connection 23 of the
compressor contactor.
Three-phase units:
1. Run the high-voltage (L1, L2, L3) and ground lead into the
control box.
2. Connect ground lead to chassis ground connection.
3. Locate the black and yellow wires connected to the line side
of the contactor.
4. Connect field L1 to black wire on connection 11 of the
compressor contactor.
5. Connect field wire L2 to yellow wire on connection 13 ofthe
compressor contactoD
d. Connect field wire L3 to blue wire from compressor.
ROUTING POWER LEADS INTO UNIT
Use only copper wire between disconnect and unit. The
high-voltage leads should be in a conduit until they enter the duct
panel: conduit termination atthe duct panel must be watertight. Run
the high-voltage leads through the power entry knockout on the
power entry side panel. See Fig. 2 and 3 for location and size. When
the leads are inside the unit, run leads up the high-voltage raceway
to the line wiring splice box (see Fig. 12). For single-phase units,
connect leads to the black and yellow wires (see Fig. 12). On all
3-phase units, connect the leads to the black, yellow and blue ,,vires.
CONNECTING GROUND LEAD TO GROUND SCREW
Connect the ground lead to the chassis using the ground screw in the
wiring splice box (see Fig. 11).
ROUTING CONTROL POWER WIRES (24-V)
Form a drip-loop with the thermostat leads before routing them into
the unit. Route the thermostat leads through grommeted.
low-voltage hole provided in unit into unit control power splice box
(see Fig. 2 and 3). Connect thermostat leads to unit control power
leads as shown in Fig. 11.
The unit transformer supplies 24-v power for complete system
including accessory electrical heater. An automatic-reset circuit
breaker is provided in the 24-v circuit; see the caution label on the
transformer. Transformer is factory wired for 230-v operation. If
supply voltage is 208-v. rewire transformer primary as described in
Special Procedures for 208-v Operation section.
SPECIAL PROCEDURES FOR 208v OPERATION
1. Disconnect the yellow primary lead from the transformer.
See unit wiring label (see Fig. 11).
2. Connect the yellow primary lead to the transformer terminal
labeled 200-v.
Indoor blower-motor speeds may need to be changed for 208-v
operation. Refer to indoor airflow and airflow adjustments section.
©
@
@
@
®
THERMOSTAT
AND SUBBASE
[
l
_BRN--
_ORN--
_RED--
_GRN_
UNIT CONTROL POWER
SPLICE BOX
C99056
Fig. 11 - Control Connections
GROUND SCREW
(IN SPLICE BOX)
SINGLE-PHASE
CONNECTIONS
TO DISCONNECT
PER NEC
GROUND
LEAD
L1 _BLK--
L2 ........ /Q---- YEL--
3-PHASE L3 _BLU--
CONNECTIONS NOTE: Use copper wire only.
LEGEND
NEC - National Electrical Code
Field Wiring
Splice Connections
099057
Fig. 12 -Line Power Connections
24V Circuit Breaker
24 Volt CornI
Fig. 13 - Control Wiring Plate
PRE- START - UP
C99070
FIRE, EXPLOSION, ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury
or death and/or property damage.
1. Follow recognized safety practices and wear protective
goggles when checking or servicing refrigerant system.
2. Relieve and recover all refrigerant from system before
touching or disturbing anything inside terminal box if
refrigerant leak is suspected around compressor terminals.
3. Never attempt to repair soldered connection while
refrigerant system is under pressure.
4. Do not use torch to remove any component. System
contains oil and refrigerant under pressure.
5. To remove a component, wear protective goggles and
proceed as follows:
a. Shut off electrical power to unit and install lockout
tag.
b. Relieve and reclaim all refrigerant from system
using both high- and low-pressure ports.
c. Cut component connecting tubing with tubing
cutter and remove component from unit.
d. Carefully unsweat remaining tubing stubs when
necessary. Oil can ignite when exposed to flame.
Proceed as follows to inspect and prepare the unit for initial start-up:
1. Remove all access panels.
i0