Cascade TS29LP User manual

4 Burner Gas Grill - LP
Stop! Missing a part? DO NOT RETURN PRODUCT TO STORE
The store where you made the purchase does not stock
parts for this item. If you need parts, whether they are
missing or damaged, please call Customer Service at 1-800-229-5647
Call us between 8:00 AM and 5:00 PM Eastern time, Monday through Friday
or email us at [e-mail]
FOR YOUR SAFETY:
1. Read this Manual before attempting to assemble or operate your grill.
2. Follow safety instructions.
3. Check for leaks according to the directions in this Manual before operating your grill,
even if purchasing an assembled grill.
4. Keep this Manual for future reference.
5. Contact 1-800-229-5647 should you need assembly assistance or have any questions.
THIS GRILL IS FOR OUTDOOR USE ONLY.
If stored indoors, then detach and leave propane cylinder outside.
TS29LP
USE AND CARE MANUAL

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
NOTE indicates an important piece of information that needs to be
observed to ensure the proper operation of your grill.
General Safety Instructions
IMPORTANT SAFETY INFORMATION
- Read this manual carefully before using your grill to reduce the risk of fire, burn
hazard or other injury.
- Extreme care should be used because of the high temperatures produced by this
appliance. CHILDREN SHOULD NOT BE LEFT UNATTENDED IN AN AREA
WHERE THE GRILL IS BEING OPERATED.
- This appliance must be kept clear from combustible materials, gasoline or other flammable vapors and liquids. Do not allow
ammable materials to come in contact with grate, burner or hot surfaces.
- Use only outdoors and provide good ventilation to avoid carbon monoxide build-up which could result in injury or death.
- Do not repair or replace any part of this appliance unless it is specically recommended in this manual. A qualied service technician
should conduct all other service.
- Follow the installation and servicing instructions provided with this product. Have your grill installed by a qualied service technician.
- Locate the main gas supply valve so that you know how to shut the gas off to your grill.
- If you smell gas, make sure all gas connections are tight before operation. If you continue to smell gas call a qualied technician.
- When lighting a burner, always pay close attention to what you are doing and be certain you are pushing the igniter that lights the
burner you intend on using.
- Always keep your face and body as far away from the grill as possible when lighting to reduce the risk of burn.
- Extinguish all ames and do not smoke while engaging gas and igniting the grill.
- A minimum distance of at least 24" must be maintained from any combustible material on both sides and the back of the grill. Do not
place the grill under any overhead unprotected combustible construction.
▲
! DANGER
If you smell gas:
1. Shut off gas to the appliance
2. Extinguish any open ame
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your re department.
▲
! WARNING
1. Do not store or use gasoline or other
ammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP cylinder not connected for use
shall not be stored in the vicinity of this
or any other appliance.
INSTALLER: Please retain these instructions with the owner so that they may maintain them for
future reference.
▲
! WARNING
2
▲
! DANGER

General Safety Instructions
▲
! WARNING
Keep any electrical supply cords and the fuel
supply hose away from any heated surfaces.
▲
! WARNING
DO NOT use the grill in garages, breezeways,
sheds or any enclosed area. Never operate the grill
in enclosed areas as this could lead to a carbon
monoxide buildup, which could result in injury
or death. Place the grill on a level surface. Avoid
moving the grill while it is in operation.
▲
! WARNING
Always have a qualied service technician perform
difcult conversions or modications.
▲
! WARNING
Never attach an unregulated gas line to the
appliance. Connection to an unregulated gas line
can cause excessive heat or re.
▲
! WARNING
The Cylinder Limit Handle must be installed to
prevent storage of spare L.P. Gas Tanks. Failure to
comply with these instructions could result in a re
or explosion that could cause serious bodily injury,
death, or property damage.
FOR YOUR SAFETY
DO NOT store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ames.
3. Open grill hood.
4. If odor continues, immediately call your
gas supplier and local Fire Dept.
▲
! WARNING
This appliance is not intended to be installed in or
on recreational vehicles or boats.
▲
! WARNING
CALIFORNIA PROPOSITION 65 -WARNING:
The Burning of gas cooking fuels generates some
by products which are on the list of substances
which are known by the State of California to
cause cancer or reproductive harm. California
law requires businesses to warn customers of
potential exposure to such substances. To minimize
exposure to these substances, always operate this
unit according to the use and care manual, provide
good ventilation when cooking with gas.
TESTED IN ACCORDANCE WITH ANSI
Z21.58b-2006/CSA 1.6b STANDARD FOR
OUTDOOR COOKING GAS APPLIANCES.
THIS GRILL IS FOR OUTDOOR USE ONLY.
Installation must conform with local codes, this
unit should be installed in accordance with the
National Fuel Gas Code No. Z223.1/NFPA 54,
National Gas and Propane Installation
Code, CSA B149.1 or Propane Storage and
Handling Code, B149.2
▲
! WARNING
DO NOT try lighting this appliance without
reading the “ LIGHTING INSTRUCTIONS”
section of this manual.
FOR OUTDOOR USE ONLY
3

Grill Features
1. Roll top grill hood
2. Grilling/cooking surface
3. Side shelf
4. Towel bar
5. Control knobs: Main burners
6. Hood Handle
7. Bread warming rack
8. Side burner
9. Control Knob: Side burner
10. Electronic igniter: main burners and
side burner
11. Cart with doors
1
2
3
5
6
7
8
9
10
4
11

Getting Started
Getting Started
1. Please follow the steps in the order that they are presented.
2. Assemble the grill where you plan to use it.
3. You may want to place an old towel or cloth at the assembly site to prevent nuts and bolts from
becoming lost.
4. Have a friend help. An assistant can make the assembly easier by holding the parts in place
while you fasten the nuts and bolts.
5. To be ready to barbecue immediately, have a L.P. gas cylinder lled by an authorized L.P. dealer
or cylinder exchange center.
Unpacking the Grill Parts
1. Remove and set aside all inner boxes and parts from the master carton.
2. Remove and set aside all wrapping paper and additional packaging from the parts.
3. Do not destroy carton or packing until your grill is completely assembled and operating to your
satisfaction.
Tools needed to assemble grill:
Phillips screwdriver
Adjustable wrench
1/2” wrench or socket
1/4” nut driver or socket
TOOLS NOT INCLUDED
▲
! WARNING
Failure to follow all Danger, Warnings,
and For Your Safety notices in this Grill
Guide may result in serious bodily injury
or death, fire or an explosion causing
damage to property.
▲
! DANGER
Perform a Gas Leak Test
explained later in this Grill Guide
before operating your grill.
5
Self-tapping screw x 12 pcs
Phillips Pan Head M6 x 40 screw x 8 pcs
Phillips Pan Head M5 x 12 screw x 10 pcs
Phillips Pan Head M6 x 10 screw x 4 pcs

Grill Assembly
6
a. Use two (2) self-tapping screws (1B) to secure the
cylinder limit handle (1A) on the cart base (1C) as
shown.
STEP ONE
1B
1A
1C
▲
! WARNING The Cylinder limit
handle must be
installed to prevent
storage of spare L.P. Gas Tanks. Failure to
comply with these instructions could result in a
re or explosion that could cause serious bodily
injury, death, or property damage.

Grill Assembly
7
STEP TWO
a.Use four (4) phillips pan head M6 x 40 scews (2A) to
secure the cart side left (2B) to the cart base (2C).
Note: Add at washer and lock washer then installing the
screws in position.
b.Use four (4) phillips pan head M6 x 40 scews (2A) to
secure the cart side right (2D) to the cart base (2C).
Note: Add flat washer and lock washer then install the
screws in position.
Note: The sides of the cart sides without holes facing to
the front. The top ange of the cart sides should be on
the outside of the cart.
c. Screw the casters (2E) to the cart sides as shown. The
casters with lock (2F) should be on the right side.
2A
2B
2E
2A
2C
2D
2F
Front
Rear
Left
Right

Grill Assembly
a. Use four (4) self-tapping screws (3A) to secure the
front top cross bar (3B) onto the cart sides.
b. Use four (4) self-tapping screws (3A) to secure the grill
cart back (3C) to the rear of the cart sides as shown.
STEP THREE
3A
8
3B
3A
3A
3C
Front
Rear
Front
Rear

a. Use four (4) M5 x 12 Phillips Pan Head Screws (4A)
to secure the Heat Shield (4B) on the Cart Sides as
shown. The cutout flange should be toward back of
the cart.
b. Have someone help you pick up the grill head
assembly and set it on top of the cart as shown.
c. Use six (6) M5 x 12 Phillips Pan Head Screws (4A) to
secure the grill head assembly (4C) on the top of the
cart.
Grill Assembly
9
STEP FOUR
4A
4B
4A
4C
4A
4A

Grill Assembly
10
STEP FIVE
5E
5F
a. Remove the paper from the back of the Mirror Overlay
(5A) and paste it onto the cart door. Make sure the two
holes on the overlay match the holes on the cart door.
b. Remove the protect film on the mirror overlay, Use
one M6 x 10 phillips pan head screws (5B) to attach
one samll handle end (5C) to the cart door.
c. Slide one end of the Door Handle Bar (5D) into the
installed handle end. Attach the second handle end
using the supplied phillips head screw while holding
the cart door assembly in place.
d. Repeat to assemble the other cart door.
e. Place Cart Door Right (5E) on an angle over the right
side door pivot.
f. Tilt the top of the door toward the grill, while depressing
the top door pivot pin above the door edge.
g. Move the door slightly until the pin locks into place in
the hole on bottom of the front face.
h. Repeat steps a - c for Cart Door Left (5F) installation.
5B
5A
5C
5D
5C

Grill Assembly
a. Loosen the four (4) 5/16-24 Hex Head screws (6A) on
the left side of the grill as shown.
b. Attach the left side shelf (6B) by inserting the four
screws on the side of the grill head into the holes on
the left shelf.
c. Tighten the screws with a wrench.
d. Install one self-tapping screw (6C) into the bottom
front slotted hole of the shelf. This will permanently
lock the shelf in place.
STEP SIX
Close view for Step 6d
11
6C
6B
6A
6C

7B
Grill Assembly
a. On the inside bottom of the side burner assembly
you will nd the brass burner cap attached with tape.
Remove and set aside.
b. Feed the side burner gas supply hose assembly
through the side of the cart.
c. Loosen the four ( (4) 5/16-24 Hex Head screws (7A)
on the right side of the grill.
d. Attach the Right Side Burner Shelf (7B) by inserting
the four (4) screws on the side of the grill head into the
holes on the right shelf.
e. Tighten the screws with wrench.
f. Install one self-tapping screw (7C) into the bottom front
slotted hole of the shelf. This will permanently lock the
shelf in place.
STEP SEVEN
Close view for Step 7f
12
7A
7C
7C

Grill Assembly
STEP EIGHT
13
a. Remove two phillips pan head screws (8A) from the
side burner valve assembly (8B).
b. Carefully insert the valve assembly into the cast side
burner. You will need to angle the tube into the side
burner casting assembly (8C). Make certain that
the elbow is pointing down when the valve is put in
place. Then push the valve stem (8D) out through the
opening in the front of the side burner shelf assembly,
lining up the holes on the valve assembly with the
holes on the side burner shelf.
c. Place bezel (8E) into place, with the "OFF" position
pointing up, making sure to line up holes.
d. Attach bezel & valve to side burner shelf with screws
removed in step 8a.
e. Press knob (8F) onto valve stem assembly.
f. Unscrew the igniter button cap and install AA battery,
negative end in rst.
g. Install spring and cap assembly and tighten securely.
h. Insert the four igniter wires fed through the hole on
side of grill head into the remaining three holes.
Note: The igniter is designed in such a way that it does
not matter which terminal tab is used when connecting
igniter wires.
i. Center the brass burner cap (8G) on top of the side
burner head.
j. Place the side burner grate (8H) on to the side burner
tray.Make sure that the three larger legs rest into the
holes in the side burner tray.
8H
8A
8E
8F
8G
8B
8C
8D

Grill Assembly
a. Put the Drip Pan (4A) into the hole at the center of the
Heat Shield. Place the handle on the cutout.
b. Insert the Flavor Grids (9B) into the cut outs with
triangle ridges facing up.
c. Install Main Cooking Grates (9C) on the ledges
provided on the grill to create your cooking surface.
d. Slide the Bread Warming Grate (9D) through the
cutouts on the hood support sides and rest it on the
brackets.
The nished grill should look like the gure on the
cover of this Use and Care Manual. Clean the
outside of the grill using only a soft cloth and non-
abrasive soap and water or approved stainless
steel cleaner.
STEP NINE
9D
9C
9B
14
9A

Gas Requirements
GENERAL INFORMATION
Never attach an unregulated gas line to the appliance. Connection to
an unregulated gas line can cause excessive heat or re.
Verify the type of gas supply to be used, either Natural Gas (N.G.) or Liquid Propane (L.P.), and
make sure the serial plate agrees with that of the supply.
Always have a qualified service technician perform difficult
conversions or modications.
All pipe sealants must be an approved type and resistant to the actions of L.P. gases. Never use
pipe sealant on are ttings. All gas connections should be made by a competent qualied service
technician and in accordance with local codes and ordinances. In the absence of local codes, the
installation must comply with the National Fuel Gas Code, NFPA 54-2002/ANSI Z223.1-2002. Gas
conversions kits may be purchased separately. When ordering gas conversion kits, have the model
number, and the type of gas (N.G. or L.P.) used for your grill.
This grill and its individual shut off valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 kPa.).
This grill must be isolated from the gas supply piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply piping system at test pressures equal to or less
than 1/2 PSIG (3.5 kPa.).
The installation of this grill must conform with local codes, or in the absence of local codes, with
National Fuel Code, NFPA 54-2002/ANSI Z223.1a-2002.
Installation in Canada must be in accordance with the Standard CSA B149.1 or B149.2 (installation
code for gas burning appliances and equipment) and local codes.
▲
! WARNING
▲
!WARNING
15

Gas Requirements
L.P. GAS INSTALLATION
Cascade™ Gas Grills that are set to operate with L.P. gas come with a high capacity hose and regulator
assembly. (Note: Only use the pressure regulator and hose assembly supplied with the grill or a
replacement pressure regulator and hose assemblies specified by Cascade™). This assembly is
designed to connect directly to a standard 20 lb. L.P. cylinder. L.P. Cylinders are not included with the grill. L.P.
Cylinders they can be purchased separately at an independent dealer.
L.P. TANK INFORMATION
Never use a dented or rusted L.P. tank or cylinder with a damaged valve.
L.P. cylinders are equipped with an O.P.D (Overlling Prevention Device). The device shuts off the ow of gas
to a cylinder after 80% capacity is reached. This limits the potential for release of gas when the cylinder is
heated, averting a re or possible injury.
The L.P. cylinder must have a shut-off valve terminating in an L.P. gas supply cylinder outlet specified,
as applicable, for connection No. 510 in the standard for compressed gas cylinder valve outlet and inlet
connection ANSI/CGA-V-1. Cylinders must not be stored in a building, garage, or any other enclosed area. (The
L.P. cylinder must have an overll protection device, OPD, and a collar to protect the cylinder valve.)
The L.P. gas supply cylinder must be constructed and marked in accordance with the specications for L.P.
gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/
CAS-B339, “ Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods and Commission.”
L.P. TANK USE
• When turning the L.P. tank on, make sure to open the valve SLOWLY two (2) complete turns to insure
proper gas ow. Most gas tanks now come equipped with a leak detector mechanism internal to the
tank, when gas is allowed to escape rapidly it shuts off the gas supply. Opening the valve rapidly
may simulate a gas leak, causing the safety device to activate, restricting gas flow causing low
ames. Opening the valve slowly will insure this safety feature is not falsely triggered.
• When not in use, gas supply cylinder valve is to be in the “ OFF” position.
• The tank supply system must be stored upright to allow for vapor withdrawal.
• The regulator and hose assembly must be inspected before each use of the grill. If there is excessive
abrasion or wear or if the hose is cut, it must be replaced prior to the grill being used again.
• Cylinders must be stored outdoors out of the reach of
children and must not be stored in a building, garage
or any other enclosed area.
• Only a qualified gas supplier should refill the L.P.
tank.
• Place dust cap on cylinder valve outlet whenever the
cylinder is not in use. Only install the type of dust
cap on the cylinder valve outlet that is provided with
the cylinder valve. Other types of caps or plugs may
result in leakage of propane.
▲
! WARNING
DO NOT store a spare L.P. gas cylinder under or near
the grill. Never ll the cylinder beyond 80% full.
If this information is not followed exactly, a
re causing death or serious injury may occur.
16

Pre Operation Leak Testing
GENERAL INFORMATION
Although all gas connections on the grill are leak tested prior to shipment, a complete gas tightness
check must be performed at the installation site due to possible shifting during shipment, installation
or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for
leaks and immediately check the system if the smell of gas is detected.
BEFORE TESTING
1. Do not smoke while leak testing.
2. Extinguish all open ames.
3. Never leak test with an open ame.
4. Mix a solution of equal parts mild detergent or liquid soap and water.
TESTING
1. Turn off the burner control knobs.
2. Turn the top knob of the fuel supply cylinder counter-clockwise (right to left) two (2) rotations to
open.
3. Apply the soap solution to connections of the fuel supply assembly. If no soap bubbles appear,
there is no gas leak. If bubbles form at the connections, a leak is detected. If a leak is detected,
immediately turn off the gas supply, tighten any leaking ttings, turn gas on, and repeat steps 1-3.
4. Turn off the knob on the fuel supply cylinder.
5. Turn on the burner control knobs for a moment to release the pressure in the hose, then turn the
control knobs back off.
6. Wash off soapy solution with cold water and towel dry.
Check all gas supply ttings before each use and each time the gas supply cylinder is connected to
the regulator. Have a qualied service technician leak test the grill any time a part of the gas system
is replaced.
Also it is recommended to perform a leak test at least once a year whether or not the L.P. gas supply
cylinder has been disconnected.
When leak testing this appliance, make sure to test and tighten all loose connections,
including the side burner. A slight leak in the system can result in a low ame, or hazardous
condition. Most L.P. gas tanks now come equipped with a leak detector mechanism internal
to the tank, when gas is allowed to escape rapidly, it shuts off the gas supply. A leak may
signicantly reduce the gas ow making the grill difcult to light or causing low ames.
If you cannot stop a gas leak turn off the gas supply and call your local gas or the dealer you
purchased the appliance from. If necessary, replace the faulty part with the manufacturer’s
recommended replacement part. A slight leak could cause a re.
▲
! WARNING
▲
! WARNING
17

Lighting the Grill
Do not attempt to "Light" the grill if the odor of gas present!!
BEFORE LIGHTING
Important! Before Lighting:
• Check the gas supply line for cuts, wear or abrasion.
• Always keep your face and body as far away from the grill
as possible when lighting.
GRILL BURNER LIGHTING
Lighting the Grill with electronic igniter
1. Make sure all control knobs are in the “OFF” position.
2. Open the gas supply valve located on top of your L.P.
tank.
ATTENTION: When turning the L.P. tank on, make sure
to open the valve very SLOWLY two (2) complete turns
to insure proper gas ow.
3. Always open the hood before attempting to light.
4. Push and turn one of the control knobs counter-clockwise
to the “HIGH” position and immediately press the
electronic igniter button. You will hear a snapping sound. It
may be necessary to hold the electronic starter button for
about 4 seconds. (See Fig. 1)
NOTE: If the burner does not light in 4 seconds, turn the
knob to the “OFF” position and wait 5 minutes before
trying again.
5. Repeat above steps to light remaining burners.
Match Lighting
If by chance the electronic igniter does not light the burner,
the burner may be lit with a match attached to the match
extender, located on the inside of the cart door.
Keep your face as far away from the grill surface as possible
and pass the match extender through the spaces in the grill
grates to the ports of the burner between the flavor grids.
Position the match near the burner ports and push and turn
the control knob counter-clockwise to the “HIGH” position.
(See Fig. 2-3)
The match extender can be stored inside the cart door by
sliding the extender ring through the opening on the inside,
back of the cart door. (See Fig. 4)
NOTE:
If the grill will not light after several attempts see the
trouble-shooting section of this manual. Turn the control
knobs to the OFF position when not in use.
▲
! WARNING
18
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Main burner tube

Using the Grill and Side Burner
GRILL LOCATION
Do not use the grill in garages, breezeways, sheds or any enclosed area. Never operate the grill
in enclosed areas as this could lead to a carbon monoxide buildup, which could result in injury or
death. Place the grill on a level surface. Avoid moving the grill while it is in operation.
NOTE: The grill will operate best if it is not facing directly into the wind.
Clearance to combustible construction - A minimum of 24" from the sides and back
must be maintained from the gas grill above and below the cooking surface to adjacent
vertical combustible construction.
Clearance to non-combustible construction - A minimum of 10" clearance from the
back of the grill to non-combustible construction is required for the lid to fully open.
Storage of an outdoor gas cooking appliance indoor is permissible only if the cylinder
is disconnected and removed from the appliance.
Heat and smoke exhaust out of the back of the grill hood
opening. Make sure not to have the grill back facing your home
or anything that could be damaged by heat or smoke.
GENERAL RULES
Do not leave the grill unattended while cooking!
1. Make sure the grill has been leak tested and is properly located.
2. Light the grill burners using the instructions provided in this manual.
3. Turn the control knobs to desired temperature “High, Medium, or Low” and preheat the grill for 10 minutes before
cooking.
4. Adjust heat settings to meet your cooking needs for desired results.
5. Allow grill to cool down, wipe off any splatters or grease and clean the drip tray as needed.
6. Do not put a cover on the grill while it is still hot as it could start a re.
▲
! WARNING
Keep any electrical supply cords and the fuel supply away from any
heated surfaces.
▲
!
SIDE BURNER LIGHTING
Push and turn the control knob to the “HIGH” position and
immediately press and hold the electronic igniter button.
You’ll hear a snapping sound. It may be necessary to
hold the electronic starter button for about 4 seconds. If
the burner does not light in 4 seconds, turn the knob to
the “OFF” position and wait 5 minutes before trying again.
(See Fig. 5)
MATCH LIGHTING
If by chance the electronic igniter does not light the
burner, the burner may be lit with a match. Attach the
match to the match extender, located inside the right cart
door.
Keep your face as far away from the grill surface as
possible and hold a match, attached to the match
extender, near the burner ports, then push and turn the
control knob counter-clockwise to the “HIGH” position.
(See Fig. 6)
19
▲
! WARNING
Heat &
Smoke
Exhaust
Fig. 5
Fig. 6

Care and Maintenance
GENERAL MAINTENANCE
- Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and
other ammable vapors and liquids.
- Do not obstruct the ow of combustion and ventilation air.
- Keep the ventilation openings of the cylinder enclosure free and clear from debris.
- Visually check the burners
Normal: Soft blue ames Out of Adjustment: Hard blue
ames- too much air
Poor Combustion: wavy, yellow
ames- too little air
20