Centaur 2008 Centaur User manual

OPERATOR’S
MANUAL
Ontario Drive & Gear Limited
220 Bergey Court
New Hamburg, Ontario N3A 2J5
Telephone: [phone], Fax: [phone]
www.centaur8x8.ca
Do not remove this
manual from this vehicle.
MANUAL NO. 671-102 Printed in Canada 2008/12/04

A MESSAGE FROM THE PEOPLE WHO BUILT YOUR CENTAUR
Thank you for selecting a CENTAUR off-road utility vehicle!
Ontario Drive & Gear Limited has been building off road vehicles since 1967. By listening carefully to
our customers and responding to their needs, we have been constantly improving them and will continue
to do so.
Over thirty thousand vehicles have provided reliable service all over the world. From Britain to the Far
East, Alaska to the Antarctic, and from the tropical forests of South America to the deserts of Saudi Arabia.
We are proud to provide you with a vehicle that represents the ultimate in all-terrain transportation.
Your safety and the safety of all CENTAUR users is of the greatest concern to us. You will nd numerous
safety statements in this manual. Please read and follow them carefully. Always be safety conscious when
you operate your CENTAUR and remember it is a motorized vehicle.
The CENTAUR is easy to drive and you will soon be tempted to take on new challenges. Please take the
time to develop your driving skills before doing so. Observe the recommendations outlined in this Opera-
tor’s Manual and remember; some things are just impossible, even with a CENTAUR.
WELCOME TO THE WORLD WIDE CENTAUR FAMILY!
Centaur Service Manual
Ontario Drive & Gear has a service manual which provides the Centaur owner
with step-by-step instructions on how to perform full service procedures on
your vehicle. Everything from removal and replacement of brake pads to re-
building the transmission. It’s all there. Removal and replacement of engines
is included, however, engine overhaul is not. A separate overhaul manual is
available for each engine from your Centaur dealer. Order the service manual
on CD-ROM from your dealer.

Read this manual before you operate your CENTAUR. It contains safe operating instructions
and warns the user about potential hazards that can result in personal injury.
Warnings are identied in the text by the following symbol:
Warning text warns the user about potential hazards that can result in personal injury or death.
Cautions are identied in the text by the following symbol:
Caution text contains cautions that can prevent damage to the vehicle.
This manual is based on the latest product information available at the time of printing. Ontario
Drive & Gear Limited reserves the right to make changes at any time and without obligation.
Reproduction of any part of this publication is prohibited without prior written permission.
© Ontario Drive & Gear Limited, 2008
I

PREFACE
This manual describes the controls, operation and basic maintenance procedures for all CENTAUR vehicles. Please take the
time to read this manual carefully, for your safety and that of others. By following these instructions, you will ensure extended,
trouble free operation of your vehicle.
For maintenance and adjustment of the engine, refer to the engine manufacturer’s operation and maintenance manual included
in your vehicle’s information package.
Before you drive your CENTAUR, make sure you understand how to use all controls, particularly the brakes and steering system.
Learn how to drive your vehicle in an open level area, away from buildings, trees and other obstacles, until you are completely
familiar with its operating characteristics. Drive very slowly until your driving skills improve, and drive with caution and
consideration at all times. The risk of accident or injury is greatest during the rst weeks of use. Take special care during this
period. ALWAYS RESPECT OUR ENVIRONMENT.
CAUTION TO THE CENTAUR OWNER/OPERATOR
• Make sure everyone who drives this vehicle receives proper operating instructions and reads this Operator’s Manual.
• No one under the age of 16 should be allowed to operate the CENTAUR. Children under the age of 16 may not have the
skills, abilities or judgement needed to operate the Centaur safely and may be involved in an accident causing severe injury
or death.
• Never allow anyone under the inuence of alcohol or any other intoxicating substance to drive or ride in the vehicle.
• Wear an approved safety helmet and eye protection when driving or riding in the vehicle.
• Special operating and safety procedures described in this manual must be observed before and during operation.
• The use of approved hearing protection is recommended.
• Equip your vehicle with a re extinguisher and a rst aid kit.
• Equip your vehicle with basic tools for emergency repairs.
• Before starting your engine, check for spilled fuel and wipe any up immediately. Any fuel is a potentially explosive sub-
stance that can cause serious personal injury when ignited.
• Keep the oor pans secured in place at all times. Fingers, feet, animal tails or paws can be injured in the drive components
beneath the oor pans. The oor pans also help keep damaging debris out of the drive components.
• Make sure all passengers remain seated while the vehicle is in motion. Advise your passengers to hold onto the vehicle at
all times.
• Wear seatbelts when riding in a vehicle equipped with a ROPS.
• Never overload your vehicle. Trying to steer an overloaded vehicle can damage the steering system. Overloading your
vehicle can lead to costly damage to steering system, transmission, drive chains, axles or bearings. Follow the recommended
load capacity for your vehicle listed in Section 1.
• Do not drive the vehicle at high speeds over unfamiliar or rough terrain. Personal injury or vehicle damage may result.
• Certain terrain and steep hills cannot be traversed safely with the Centaur or any other vehicle. Do not attempt to drive
over terrain that is questionable.
• Use common sense at all times when driving your vehicle.
IMPORTANT
Operate this vehicle with safety constantly in mind. Off-road vehicles face unpredictable and often hazardous terrain condi-
tions. It is ultimately the operator’s responsibility to handle the vehicle safely within its limitations and to decide when and
where to travel.
II

TABLE OF CONTENTS
SECTION PAGE
1.0 GENERAL INFORMATION
1.1 AMPHIBIOUS OPERATION ...................................................................................................................... 1
1.2 MAINTENANCE PROCEDURES ............................................................................................................. 1
1.3 WIND CHILL FACTOR............................................................................................................................... 1
1.4 MODEL IDENTIFICATION ........................................................................................................................ 1
1.4.1 Centaur Vehicle Capacity................................................................................................................ 3
1.5 IDENTIFICATION AND LOCATION OF CONTROLS............................................................................. 3
1.6 CE MARKED CENTAURS.......................................................................................................................... 3
1.7 INFORMATION LABELS ........................................................................................................................... 4
2.0 GENERAL OPERATING INFORMATION
2.1 NEW VEHICLE “BREAK-IN” PROCEDURE .......................................................................................... 5
2.2 PRE-OPERATION CHECKS ...................................................................................................................... 5
2.3 CARRYING PASSENGERS AND CARGO ............................................................................................... 5
2.4 FUELING THE VEHICLE .......................................................................................................................... 5
Centaur 950 and 954 - Gasoline ................................................................................................................... 6
Centaur 950DT - Diesel ............................................................................................................................... 6
2.5 VENTED FUEL SYSTEM .......................................................................................................................... 6
3.0 OPERATING INSTRUCTIONS
3.1 STEERING .................................................................................................................................................. 7
3.2 BRAKES....................................................................................................................................................... 7
3.3 PARKING/EMERGENCY BRAKE ............................................................................................................ 7
3.4 THROTTLE CONTROL ............................................................................................................................. 7
3.5 STARTING PROCEDURE .......................................................................................................................... 7
3.5.1 Gasoline Powered .......................................................................................................................... 7
3.5.2 Diesel Powered .............................................................................................................................. 8
3.6 STOPPING THE ENGINE .......................................................................................................................... 8
3.7 SELECTING AND CHANGING TRANSMISSION GEARS .................................................................... 8
3.8 HEADLIGHTS ............................................................................................................................................ 9
4.0 DRIVING PROCEDURES
4.1 DRIVING STRAIGHT AHEAD ............................................................................................................... 10
4.2 STOPPING THE VEHICLE ...................................................................................................................... 10
4.3 TURNING THE VEHICLE ....................................................................................................................... 10
4.4 BACKING THE VEHICLE UP ................................................................................................................. 10
4.4.1 Turning The Vehicle While Backing Up....................................................................................... 10
5.0 DRIVING PROCEDURES IN UNUSUAL CONDITIONS
5.1 REMOTE AREA USE ................................................................................................................................11
5.2 ANGLE OF OPERATION ..........................................................................................................................11
5.3 UPHILL OPERATION ...............................................................................................................................11
5.4 DOWNHILL OPERATION ........................................................................................................................11
5.5 SIDE SLOPE OPERATION ........................................................................................................................11
5.6 WATER CROSSING - GENERAL ............................................................................................................ 12
5.6.1 Entering the Water ....................................................................................................................... 13
5.6.2 Driving Procedures in Water ........................................................................................................ 13
5.6.3 Driving Out of Water ................................................................................................................... 13
III

TABLE OF CONTENTS
SECTION PAGE
5.7 WINTER OPERATION ............................................................................................................................. 13
5.7.1 Use on Ice Covered Bodies of Water............................................................................................ 13
6.0 OIL, FILTER AND LUBRICATION INFORMATION
6.1 ENGINE OIL INFORMATION ................................................................................................................. 14
6.1.1 Checking the Engine Oil Level .................................................................................................... 14
6.1.2 Recommended Engine Oil ........................................................................................................... 14
6.1.3 Changing Engine Oil .................................................................................................................... 14
Draining the Engine Oil ................................................................................................ 14
Relling the Engine ....................................................................................................... 15
6.2 TRANSMISSION OIL INFORMATION ................................................................................................... 15
6.2.1 Checking the Transmission Oil Level .......................................................................................... 15
6.2.2 Changing the Transmission Oil .................................................................................................... 15
Relling the Transmission ............................................................................................. 15
6.3 FILTER INFORMATION .......................................................................................................................... 15
6.3.1 Air Filter ...................................................................................................................................... 15
6.3.2 Fuel Filter...................................................................................................................................... 16
950.................................................................................................................................. 16
950DT and 954DT.......................................................................................................... 16
To replace fuel lter element.......................................................................................... 16
6.3.3 Engine Oil Filter .......................................................................................................................... 16
6.3.4 Transmission Oil Filter ................................................................................................................. 17
6.4 LUBRICATION INFORMATION ............................................................................................................. 17
6.4.1 General ......................................................................................................................................... 17
6.4.2 Drive Chain Lubrication ............................................................................................................... 17
6.4.3 Driven Clutch Maintenance ......................................................................................................... 17
6.4.4 Axle Bearing Lubrication ............................................................................................................ 17
7.0 MAINTENANCE INFORMATION
7.1 ELECTRICAL SYSTEM ........................................................................................................................... 18
7.1.1 General ......................................................................................................................................... 18
7.1.2 Battery........................................................................................................................................... 18
Checking Fluid Level .................................................................................................... 18
Charging the Battery ...................................................................................................... 18
Cleaning the Battery Terminals and Cable Connections ............................................... 18
Cleaning the Battery....................................................................................................... 18
7.1.3 ELECTRICAL SYSTEM FUSES ............................................................................................... 19
7.1.4 SPARK PLUGS (GAS ENGINE) ................................................................................................ 19
7.2 DRIVE SYSTEM & TIRES ....................................................................................................................... 19
7.2.1 DRIVE BELT ............................................................................................................................... 19
To Remove the Drive Belt ............................................................................................. 19
To Install the Drive Belt ................................................................................................. 19
7.2.2 CLUTCH MAINTENANCE ....................................................................................................... 20
Clutch Inspection............................................................................................................ 20
7.2.3 DRIVE CHAINS ......................................................................................................................... 20
To Remove the Drive Chains ......................................................................................... 20
To Install the Drive Chains............................................................................................. 20
7.2.4 TO REPLACE A SLIDER BLOCK ............................................................................................. 21
7.2.5 TIRE REPAIR AND REPLACEMENT ....................................................................................... 21
7.3 MECHANICAL PARKING/EMERGENCY BRAKE ............................................................................... 22
7.3.1 GENERAL.................................................................................................................................... 22
7.3.2 BRAKE CALIPER ADJUSTMENT ............................................................................................ 22
IV

TABLE OF CONTENTS
SECTION PAGE
V
To adjust the brake caliper.............................................................................................. 22
7.3.3 BRAKE PAD REPLACEMENT ................................................................................................. 22
7.3.4 BRAKE CABLE ADJUSTMENT................................................................................................ 23
To adjust the brake cable ................................................................................................ 23
7.4 HYDRAULIC BRAKE ............................................................................................................................... 23
7.4.1 GENERAL .......................................................................................................................... 23
7.4.2 BRAKE FLUID LEVEL ............................................................................................................. 23
7.4.3 CHANGING BRAKE FLUID ............................................................................................ 24
7.4.4 HYDRAULIC BRAKE PAD INSPECTION....................................................................... 24
Brake Pad Inspection Procedure ......................................................................................... 24
To replace the brake pads .................................................................................................... 24
7.4.5 ENGINE COOLING & EXHAUST SYSTEM ................................................................... 24
7.5 STEERING SYSTEM ................................................................................................................................. 25
7.5.1 STEERING CENTERING ADJUSTMENT ....................................................................... 25
7.5.2 STEERING WHEEL & LOCK ADJUSTMENT ................................................................ 25
7.5.3 HYDROSTATIC TRANSMISSION DRIVE BELT ............................................................ 26
7.6 SHIFTING SYSTEM.................................................................................................................................... 26
7.6.1 SHIFT CABLE ADJUSTMENT ......................................................................................... 26
7.6.2 THROTTLE CABLE ADJUSTMENT ................................................................................ 26
7.7 MAINTENANCE SCHEDULE ................................................................................................................... 27
8.0 TROUBLESHOOTING ........................................................................................................................................ 28
9.0 CLEANING AND STORAGE
9.1 CLEANING THE VEHICLE ...................................................................................................................... 30
9.2 STORING THE VEHICLE .......................................................................................................................... 30
Clean the Vehicle ................................................................................................................................ 30
Drain the Fuel System ......................................................................................................................... 30
Prepare the Battery for Storage ........................................................................................................... 30
Protect the Electrical System .............................................................................................................. 30
Raise the Vehicle.................................................................................................................................. 30
Preparing the Engine for Storage ........................................................................................................ 30
10.0 POTENTIAL HAZARDS ..................................................................................................................................... 31
11.0 ACCESSORY INFORMATION
11.1 GENERAL.................................................................................................................................................... 35
11.2 REAR CARGO TIE DOWN BARS (Part No. 849-116).............................................................................. 35
11.3 ALL SEASON TRACK KIT (Part No. 849-150)......................................................................................... 35
11.3.1 Track Installation .......................................................................................................................... 35
11.3.2 Operating Precautions................................................................................................................... 36
11.4 WINTER TRACK KIT (Part No.849-160)................................................................................................... 37
11.4.1 Installing the Axle Extension........................................................................................................ 37
11.4.2 Track Installation .......................................................................................................................... 37
11.4.3 Removal of Tracks........................................................................................................................ 38
11.4.4 Operating Precautions................................................................................................................... 38
11.5 ICE CLEAT KIT (Part No. 848-130)............................................................................................................ 38
11.6 WINCH KIT (Part No. 849-114) .................................................................................................................. 39
11.6.1 Rules For Safe Operation.............................................................................................................. 39
11.6.2 Tips for Extending the Life of Your Winch .................................................................................. 40
11.7 RECEIVER WINCH KIT (Part No. 849-123).............................................................................................. 41

VI
TABLE OF CONTENTS
SECTION PAGE
11.8 BILGE PUMP KIT (Part No. 849-146) ........................................................................................................ 41
11.9 SNOW PLOW KIT (Part No. 657-106)........................................................................................................ 41
11.9.1 Operating Guidelines .................................................................................................................... 41
11.10 UTILITY TRAILER (Part No. 695-80BL)................................................................................................... 41
11.10.1 Operating Precautions................................................................................................................... 42
11.11 CAB HEATER (Part No. 848-110)............................................................................................................... 42
11.12 DUMP BOX KIT (Part No. 835-100)........................................................................................................... 42
11.13 CARGO LINER (Part No. 848-123) ............................................................................................................ 42
11.14 CENTAUR FOUR POINT LIFT KIT - (Part No. 848-121)......................................................................... 42
11.15 LIGHT GUARD KIT (Part No. 849-134) .................................................................................................... 43
11.16 BRUSH GUARD KIT (Part No. 849-191)................................................................................................... 43
11.17 MUD FLAP EXTENDERS (Part No. 821-105)........................................................................................... 43
11.18 TRANSMISSION OIL HEATER (Part No. 613-103).................................................................................. 43
11.19 SPEEDOMETER KIT (Part No. 849-165)................................................................................................... 43
APPENDIX
1 SPECIAL TOOLS
10R VICE GRIP MODIFICATION ......................................................................................................................... 44
DRIVER CLUTCH REMOVAL TOOL 658-17 ....................................................................................................... 44

1
SECTION 1
GENERAL INFORMATION
1.1 AMPHIBIOUS OPERATION
While the Centaur has been designed with a one piece poly-
ethylene sealed lower body, the vehicle is not intended to be
used as an amphibious vehicle. Floating the Centaur across
lakes, streams and ponds could cause the vehicle to take on
water with the possibility of capsizing the vehicle, causing
injury or drowning to the operator and passenger. Ontario
Drive & Gear does not recommend oating the Centaur across
any bodies of water.
1.2 MAINTENANCE PROCEDURES
Maintenance procedures described in this manual can be car-
ried out by the operator. These procedures include:
1. checking uid levels
2. changing the engine and transmission oil
3. cleaning and replacing lters
4. preventative maintenance
5. inspections, adjustments, repairs and trouble- shooting
If you perform your own maintenance, carefully follow the
lubrication and preventative maintenance schedule (Section
7.7). A Centaur Service Manual on CD-ROM or in print, is
available from your Centaur dealer.
Contact your CENTAUR dealer for a list of the services they
offer to users of the CENTAUR.
The trouble-shooting chart (Section 8) contains information
for locating and correcting mechanical problems. In many
cases, potential problems can be identied by unusual noises,
sluggishness or vibration, before they result in a breakdown.
Refer to the chart to identify these symptoms. Take immediate
corrective action or take the vehicle to a CENTAUR dealer
for service.
This manual does not provide detailed maintenance or servic-
ing information for the engine. Refer to the engine manufac-
turer’s manual (supplied with each CENTAUR) for important
warranty, service and operating information.
If the engine requires servicing, take the vehicle to an author-
ized engine service outlet.
1.3 WIND CHILL FACTOR
Why does it feel much colder outdoors on a windy day than
when there’s no wind, especially in winter? The cooling ef-
fect of the wind makes it feel like it’s colder than it really is.
This combined effect of wind and low temperature is known
as the “wind chill factor”.
Centaur operators should be aware of the wind chill factor.
Dress warmly and make sure exposed skin is protected. Pay
particular attention that young passengers are properly dressed
with their hands and faces well protected.
1.4 MODEL IDENTIFICATION
The vehicle identication plate is fastened to the upper frame
to the right of the passenger’s knee. The model and serial
numbers are stamped into it.

2
SECTION 1
GENERAL INFORMATION
Carefully observe the maximum load capacity for your vehicle on land as listed in the following:
Model CENTAUR-G
Engine Make DM 954 G (Gasoline)
Briggs & Stratton Daihatsu
Type Naturally aspirated gasoline, in-line
3 cylinder, 4 cycle, liquid cooled
Displacement 952 cc (58 cu. in.)
Horsepower 34 @ governed 3800 rpm
Torque 55 ft. lbs. @ 2200 rpm.
Electrical 12 volt, 60 amp alternator, 600 CCA
battery, dash mounted manual choke
CENTAUR-DT
DM 950 DT (Turbo Diesel)
Briggs & Stratton Daihatsu
Turbo Diesel, in-line 3 Cylinder, 4 cycle, liquid cooled
952 cc (58 cu. in.)
31 @ governed 3800 rpm
55 ft. lbs. @ 2400 rpm.
12 volt, 60 amp alternator, 960 CCA battery, dash
mounted glow-plug-on and water-in fuel indicators
Engine Option 34 hp @ governed 3800 rpm 34 hp @ governed 3800 rpm
Torque 55 ft./lbs. @ 2200 rpm 58 ft./lbs. @ 2400 rpm
Brakes Foot pedal operated hydraulic disc brakes with hand operated mechanical parking brake.
Steering Skid steered via SAUER DANFOSS 15 Series Transmission
Driver Controls Conventional automotive type steering wheel, brake pedal and foot throttle; dash mounted key oper-
ated ignition/starter switch, high/low beam headlamp switch, tachometer/hourmeter, fuel level and
coolant temperature gauges; warning lights for low oil pressure and low electrical charge rate.
Clutch & Transmission Continuously variable belt driven torque converter (CVT). High and low range forward, neutral
and reverse transmission controlled by a conventional shift pattern range selector.
Final Drive System RC80 roller chains from transmission to eight 1.59" (40mm) diameter axles. Automatically adjusted
tensioner for each drive chain. Tapered roller bearings in an oil bath support each axle.
Frame Powder coated, 3 inch tubular steel, lower body support pan, welded construction. FEA analyzed
for strength and durability.
Body Vacuum formed lower hull and standard full skid plate formed from high density polyethylene
(HDPE)
Load Capacity 1500 lbs/680 kg on land
Towing Capacity* 2000 lbs/907 kg of drawbar pull.
Seating Capacity Front bench seat for two persons
Fuel Capacity 12.6 U.S. gal./48 litres providing approx. 10 hours of operation
Speed** 28 mph/45 km/h on land
Shipping Weight 2200 lb/1000 kg
Tires Goodyear Rawhide III AT25 x 11.50 - 9 NHS
Vehicle Weight 2520 lbs /1143 kg with Multi-Purpose Tracks – 2720 lbs /1234 kg with Snow Tracks
Max Total Vehicle Weight 3600 lbs/1633 kg. Includes everything: vehicle, accessories, operator, fuel, etc.
Ground Pressure Tires: Zero Penetration 5 PSI/ 34 kPa
Multi-purpose Tracks: Zero Penetration 1.5 PSI/ 10 kPa Laden: 2.2 PSI/ 15 kPa
3” of Penetration 1.0 PSI/ 6.8 kPa Laden: 1.4 PSI/ 9.5 kPa
Snow Tracks: Zero Penetration 0.7 PSI/ 4.8 kPa Laden: 1.0 PSI/ 6.8 kPa
3” of Penetration 0.6 PSI/ 4.1 kPa Laden: 0.9 PSI/ 6.1 kPa
Ground Clearance 8"/200 mm to centre of lower body
Operating Conditions All weather, all terrain, -40oF to +104oF (-40oC to + 40oC)
Transport Truck, trailer or helicopter lift
* Towing capacity is approximate and depends on type of surface, load on vehicle as well as incline.
** All speeds are approximate and depend on conditions.
Design and specications subject to change without notice. Options may not be exactly as shown. Please visit us at www.Centaur8x8.ca and www.odg.com for
updated information.

SECTION 1
GENERAL INFORMATION
1.4.1 Centaur Vehicle Capacity
Vehicle capacity includes occupants, cargo, fuel, and
all accessories. Capacity for occupants and cargo is
reduced by the weight of accessories as shown in the
chart below.
Available vehicle capacity must be reduced if your vehicle is
equipped with any accessories. Reduce the available capacity
by the total weight of accessories tted to your vehicle.
Reduce By
Accessory On
On Vehicle Land
Cab Heater 20 lbs. (9 kg)
Winch Kit 45 (21)
Brush Guard 20 (9)
Cargo Liner 30 (14)
Dump Box 240 (109)
Snow Plow 150 (68)
Multi-Purpose Tracks 310 (141)
Winter Tracks 515 (234)
3
1.6 CE MARKED CENTAURS
CE marked Centaurs include:
• CE marked serial number label
• horn, activated from driver’s compartment
• the weighted root mean square value for vibration of
the vehicle does not exceed 2.5 m/s2
• the weighted root mean square value for vibration to
which the body is subjected does not exceed 0.5 m/s2
• airborne noise emissions do not exceed:
Drivers position, stationary - 95.7 dB(A) @ 3800 rpm
Drivers position, stationary - 104.4 dB(C) @ 3800 rpm
1.5 IDENTIFICATION AND LOCATION OF CONTROLS

SECTION 1
GENERAL INFORMATION
Figure 1.1 Location of Information Labels
1.7 INFORMATION LABELS
There are labels on all models which indicate operating hazards and provide special operating instructions. Information about
the operation of the vehicle, correct fueling procedures, and steering system use has been provided on distinctive yellow and
black labels fastened to the various locations on the CENTAUR.
4

5
2.1 NEW VEHICLE “BREAK-IN” PROCEDURE
To obtain long term, trouble free service from your vehicle,
observe the following break-in guidelines:
1. Vary the speed of the vehicle for the rst tank of fuel.
Avoid full power during break-in period.
2. Check engine and transmission oil levels daily during
break-in period.
3. Change the transmission oil after initial 25 hours of
operation. Failure to do so can result in damage to the
transmission bearings or gear surfaces. Refer to Section
6.2.2 for transmission oil changing instructions.
4. Change the engine oil after the rst 25 hours of opera-
tion. Refer to Section 6.1.3 of this manual for oil change
information.
5. Never overload your vehicle. Trying to steer an over-
loaded vehicle can over pressurize and damage the steer-
ing system. This will lead to a loss of steering control.
Overloading the vehicle can lead to premature steering
system failure and costly damage to drive chains, axles
or bearings. Follow the recommended load capacity for
the vehicle listed in Section 1.4.
2.2 PRE-OPERATION CHECKS
Carefully follow the engine manufacturer’s recommended
pre-operation/daily checks as well as the following:
1. Check the fuel level on the gauge.
2. Check the air pressure in all tires. All tires should be the
same pressure. For light use with low payloads pressurize
to 5 psi (24 kPa). For heavy use with high loads use up
to 7 psi (48 kPa.)
3. Test the operation of the gas pedal by pressing to the oor
and releasing it. The throttle must operate smoothly and
return automatically to the fully closed position.
4. Test the operation of the steering lockout by lowering the
driver’s armrest. The steering wheel should turn freely
either way but be locked in the centre position when the
armrest is in the raised position.
5. Check the brake travel by pressing on the pedal. See
Section 7.3.4 for proper adjustment details.
6. Check the engine intake and exhaust screen for obstruc-
SECTION 2
GENERAL OPERATING INFORMATION
tions. Clear any debris that has accumulated.
2.3 CARRYING PASSENGERS AND CARGO
1. Keep cargo as low as possible and evenly distributed.
2. Use extreme CAUTION when negotiating inclines with a
loaded vehicle. Heavy loads and high loads decrease the
stability of the vehicle and may cause it to roll. Be pre-
pared to shift occupant weight and load forward or have
passengers get out of the vehicle to climb an incline.
3. Secure cargo to prevent it from shifting while driving.
2.4 FUELING THE VEHICLE
Gasoline and diesel fuel are extremely ammable and
can explode under certain conditions. Do not add fuel
while the engine is running or hot. If fuel is spilled in,
on or around the vehicle, wipe it up immediately. Flush
out any fuel spilled in the vehicle with water and allow it
to drain out through the drain plug holes. Do not smoke
when lling the fuel tank.
The Centaur is equipped with a 48 litre (10.6 Imp. Gal., 12.7
U.S. Gal.) polyethelene fuel tank located underneath the
driver’s seat. Depending on loading and driving conditions,
a Centaur can be driven for 7 to 12 hours on one tank of fuel.
Verify your vehicle’s actual fuel consumption before attempt-
ing any long trips. Never travel in remote areas or set out on
long trips without a full tank of fuel and adequate spare fuel
stored in approved watertight fuel containers.
The fuel ller neck and fuel cap are located on the left side
of the vehicle behind the driver’s seat. Replace the fuel cap
if fuel leakage occurs, or if moisture is detected in the fuel.
Use ODG Part No. 126-46 fuel cap.
Never ll the tank to the point where the fuel level rises into
the ller neck. If the tank is overlled, heat may cause the
fuel to expand and overow through the vent.
Portable fuel containers may contain contaminants (dirt, water,
etc.) that will cause engine operating problems. Use only
clean, approved fuel containers.
After lling the fuel tank, be sure the fuel cap is replaced
securely. Do not drive the vehicle unless the fuel cap is
properly in place.

6
SECTION 2
GENERAL OPERATING INFORMATION
Never use untreated gasoline that has been stored for more
than 45 days. Stale gasoline can cause gum deposits to form
in the fuel lines and carburetor. These deposits clog the fuel
system and cause engine starting and operating problems.
When storing the CENTAUR for 45 days or more, use ODG
Part No. 125-85 Fuel Stabilizer to treat fuel in the fuel tank
and fuel containers.
Do not use Bio Diesel with Parker Superex-FI fuel
hose equipped machines. Please contact manufacturer
for alternative fuel hoses.
*Machines built before May '06 used fuel lines NOT
compatible with bio-diesel fuel.
Centaur 950 and 954 - Gasoline
Use clean, fresh, unleaded gasoline with a minimum of 85
octane. Purchase fuel in quantity that can be used within
30 days to assure fuel freshness. We recommend the use of
Briggs & Stratton gasoline additive; ODG part no. 127-77.
Leaded gasoline may be used if it is commercially available
and unleaded is unavailable.
Note: Some fuels, called oxygenated or reformulated gaso-
lines, are gasolines blended with alcohols or ethers. Excessive
amounts of these blends can damage the fuel system or cause
performance problems. Do not use gasoline which contains
Methanol. If any undesirable operating symptoms occur, use
gasoline with a lower percentage of alcohol or ether.
Keep fuel tank full. Do not over-ll fuel tank. Allow space for
fuel expansion. Check for fuel leaks at fuel lter, carburetor,
fuel pump, etc.
Centaur 950DT - Diesel Turbo
Use clean, fresh diesel fuel with a minimum of 40 cetane.
Purchase fuel in quantity that can be used within 30 days to
assure fuel freshness.
Do not use kerosene or gasoline instead of diesel fuel.
Failure to observe this caution will damage the engine
and void manufactures warranty.
Keep fuel tank full. Do not over-ll. Allow space in tank for
fuel expansion. Check for fuel leaks at fuel lter, injector
pump, fuel lines, etc.
If the fuel tank does run dry, use the priming pump on the fuel
lter to bleed the air from the fuel line then attempt to restart
the engine. You may have to bleed the system several times
in order to restart engine.
2.5 VENTED FUEL SYSTEM
Centaur models have fuel tanks that are vented through a spe-
cial hose connected to the ller neck assembly that runs along
the rewall to a position up under the engine cover.

7
SECTION 3
OPERATING INSTRUCTIONS
3.1 STEERING
The steering wheel is used to turn the vehicle whenever the
engine is running. When moving forward, steering is similar to
an automobile. When moving in reverse, steering is opposite
to an automobile, similar to backing up a trailer.
When moving in reverse, steering operation is opposite
to automobiles. Practice driving backwards before taking
the vehicle off road.
The steering system works whenever the engine is running,
even when the gear selector is in neutral. The CENTAUR is
a skid steer vehicle. During a turn, the rear of the vehicle
swings outward as the vehicle pivots on the tires on the inside
of the turn. To make a right hand turn, the rear of the vehicle
skids out to the left. To make a left hand turn, the rear of the
vehicle skids out to the right.
When turning, the back of the vehicle swings to the op-
posite direction of the turn. Always take care to avoid
hitting persons or objects with the rear of the vehicle!
Serious injury or death can result!
The steering system is powered by a hydrostatic transmission
and works best when engine r.p.m. is higher than at idle.Avoid
turning the steering wheel when engine is idling.
Do NOT use steering unless vehicle is moving. Do NOT
use steering to assist in entering the vehicle. Damage to
the steering system could result.
Centaur vehicles built after August 2001 have a steering lock-
out system. The armrest on the driver’s side is mechanically
linked to the steering control. The steering wheel is locked in
the center position when the armrest is in the raised position.
When the armrest is in the lowered position, the steering is
unlocked and ready for use.
Ensure armrest is lowered and steering wheel moves
freely before driving the Centaur. If the steering lockout
feature malfunctions, steering will be impaired which
could cause an accident resulting in serious injury or
death.
3.2 BRAKES
The Centaur has a foot operated brake pedal. To stop the
vehicle, press rmly on the brake pedal.
3.3 PARKING/EMERGENCY BRAKE
The Centaur is equipped with a parking/emergency brake.
The lever is located midpoint under the dash and is activated
by pulling towards the driver. Release the brake by pushing
the button on the end of the lever and pushing the lever as far
forward as possible.
3.4 THROTTLE CONTROL
Vehicle speed is controlled by the accelerator pedal. To
increase vehicle speed, press on the accelerator pedal. To
decrease vehicle speed, remove pressure on the accelerator
pedal.
3.5 STARTING PROCEDURE
Never start or run the engine in a closed building or
conned area. Engine exhaust gases contain poison-
ous carbon monoxide. Carbon monoxide is odourless,
colourless and can cause serious personal injury or
death.
All Centaur models are equipped with key operated, electric
start systems.
Centaur vehicles built after December 2001 have a neutral
safety switch that prevents the vehicle from being started
unless the vehicle gear selector is in neutral.
3.5.1 Gasoline Powered
1. Shift the transmission into neutral.
2. Use the choke if the engine is cold. Do not press down
on the accelerator pedal if using the choke.
3. Turn the key to the “START” position.

8
SECTION 3
OPERATING INSTRUCTIONS
Figure 3-1. Ignition Switch
Do not operate the starter continuously for more than
5 seconds or the starter may overheat. Wait 30 seconds
between each operation of starter to let it cool and the
battery power recover. Never attempt to restart the
engine until it completely stops. Always remove key
from switch when leaving vehicle unattended or when
vehicle is not in use.
4. Release the key as soon as the engine starts: the key will
automatically return to the “RUN” position.
5. Push the choke in halfway after the engine starts, and
push it in all the way as the engine warms up.
6. If the engine fails to start, refer to the trouble-shooting
chart in Section 8 for corrective action.
3.5.2 Diesel Powered
1. Shift the transmission into neutral.
2. Turn the key to the “ON” position. The “DIESEL
PREHEAT” light will come on for approximately ve
seconds.
3. When the “DIESEL PREHEAT” light goes out, turn the
key to the “START” position.
4. Release the key as soon as the engine starts; the key will
automatically return to the “RUN” position.
5. If the engine fails to start, refer to the trouble-shooting
chart in Section 8 for corrective action.
3.6 STOPPING THE ENGINE
Bring the vehicle to a complete stop. Release the accelera-
tor pedal. Ensure that the steering wheel is positioned such
that the vehicle doesn’t turn. Let the engine speed return to
idle and turn ignition switch to the “OFF” position. Always
remove key from ignition switch when leaving the vehicle
unattended.
3.7 SELECTING AND CHANGING TRANSMISSION
GEARS
The CENTAUR is equipped with a four position transmission.
The gearshift lever is located to the left of the dash.
* R (Reverse) - for backing up the vehicle
* Neutral - for starting the engine or idling
* L (Low) - for use when extra pulling power or very low
speed is required in rough terrain.
* H (High) - for general use at normal operating speeds.
Inside the transmission, there is a synchronizer system or
clutch brake on the input shaft to allow for easier and more
accurate shifts. When you apply force to the shift lever, it
is transmitted through push/pull cables to the transmission,
where it forces a gear to slide on the input shaft. The move-
ment of the gear on the shaft is restricted by springs and balls
within the input shaft so that extra force must be applied, al-
lowing the synchronizer to brake the rotating shaft to a stop.
This reduces gear grinding during shifting.
Figure 3-2. Direction of gearshift travel and gear positions.
If the gear does not easily engage, it is possible that the teeth
are clashing directly. If this is the case, pushing harder may
not help. The input shaft must be allowed to start turning again
and the shift attempt made over.
The shift box is designed to allow one lever to be used to
shift both high and low gears and reverse. There is a neutral
position in which the lever can be moved side to side. The
mechanism inside the transmission does not allow two gears
to be engaged at one time. Access to low, high, or reverse is

9
SECTION 3
OPERATING INSTRUCTIONS
only possible from the neutral position. Shifting works best
when the engine is running. To shift into high gear after the
engine is running:
1. Ensure that the lever is in neutral. Pause for a few seconds,
and then;
2. Push rmly and quickly into the high gear position.
This works best if the brakes are NOT applied. If this doesn’t
work, put the lever back into neutral, step on the gas pedal to
rev the engine briey (1500 rpm), let the engine idle down,
and then try the shift again. Repeat until it slides into gear.
If vehicle shifts hard into high, try shifting rst into low,
then into high and if the brakes are applied, the vehicle
should shift better.
The technique to shift into low gear is identical to shifting
into high.
To shift into reverse, move the lever to the right and pull down
rmly. Less force is required to shift into reverse. Reverse
does not have a synchronizer so it is very important that the
engine is idling. If reverse gear does not engage the rst time,
use the same technique as for shifting into high and low.
Do not attempt to move the gearshift from the neutral
starting position until the engine idles down completely.
The Centaur is equipped with an automatic clutch that
is activated by engine speed. If the engine idle speed
is too high, the transmission will grind during gear
engagement.
3.8 HEADLIGHTS
The CENTAUR is equipped with 4 headlights that are oper-
ated through the dash mounted light switch. To turn the lights
on, push the light switch forward and down. The rst position
turns on two lights with a ood pattern. The second position
turns on the other two driving lights in addition to the two
ood lights.
Do not leave the lights on for any length of time when
the engine is not running. Leaving them on will drain
the battery.

10
SECTION 4
DRIVING PROCEDURES
4.1 DRIVING STRAIGHT AHEAD
Ensure the driver’s armrest (if equipped) is in the lowered
position. Shift the transmission into LOW or HIGH. Press
down on the accelerator pedal slowly until the clutch system
engages and the vehicle moves forward.
4.2 STOPPING THE VEHICLE
Reduce pressure on the accelerator pedal. Press carefully on
the brake pedal.
Do not apply brakes abruptly. The brakes are very ef-
fective and sudden braking may cause you or your pas-
sengers to be thrown from the vehicle and could result
in serious injury or death. Never use excessive force
on the brake pedal to apply the brakes. This can cause
tremendous pressure in the master cylinder and brake
caliper, resulting in component failure.
When driving the vehicle, do not “ride” the brakes. Keep your
foot off the brake pedal unless you are stopping the vehicle.
4.3 TURNING THE VEHICLE
The Centaur is a skid steer vehicle. The rear of the vehicle
swings outward during a turn. Always take precautions when
making turns to avoid hitting persons or objects.
The steering system is powered by a hydrostatic transmission
and works best when engine r.p.m. is higher than at idle. Avoid
turning the steering wheel when engine is idling.
Do not use steering unless vehicle is moving. Damage
to the steering system could result.
4.4 BACKING THE VEHICLE UP
With the engine at idle, shift the transmission into reverse.
Press on the accelerator pedal slowly until the clutch system
engages and the vehicle moves backward. Increase speed by
gradually increasing pressure on the accelerator pedal.
4.4.1 Turning The Vehicle While Backing Up
Carefully practice backing up and turning in an open area until
you become accustomed to this procedure. Take precautions
to avoid hitting persons or objects.
When turning in reverse, steering operation is opposite
to automobiles, similar to backing up a trailer.

11
SECTION 5
DRIVING PROCEDURES IN UNUSUAL CONDITIONS
5.1 REMOTE AREA USE
When traveling in remote areas or when traveling long dis-
tances, the following items are essential:
• a rst aid kit
• a complete survival kit
• protective clothing and footwear
• waterproof safety matches
• candles
• emergency ares
• communications equipment
• adequate fuel supply in approved, watertight containers
• re extinguisher
• back-up battery
• basic mechanic’s tools and Centaur spare parts
Before venturing into remote areas, carry out all inspections,
adjustments and lubrication checks detailed in this manual.
Do not proceed unless your vehicle is in good working con-
dition.
Inform someone of your departure and return plans and your
route so that help can be dispatched if you do not return as
scheduled. Do not travel into a remote area alone.
Choose your equipment and supplies to meet the climate
and terrain conditions that you may encounter. Practice safe
driving habits when traveling in remote areas. Avoid terrain
that may be impassable.
5.2 ANGLE OF OPERATION
When operating the CENTAUR on an angle, (up and down
hills or across uneven terrain that causes the vehicle to tilt in
any direction) the engine and transmission oil levels are af-
fected. If the engine oil level falls below the oil pump intake
or if the transmission oil level falls below the hydrostatic
transmission intake port, damage will occur because of inad-
equate lubrication. To avoid premature engine or hydrostatic
transmission damage and costly repairs:
• Do not operate your engine continuously on angles or in-
clines that are greater than 30 degrees in any direction.
• Make sure the engine oil level is near the “full” mark
(However, do not overll.)
• Make sure the transmission oil level is between the two
marks on the dipstick.
5.3 UPHILL OPERATION
Never accelerate or brake suddenly while driving up
or down a hill. Sudden acceleration or braking can
cause the vehicle to roll over, causing serious personal
injury or death.
Never attempt to turn the vehicle around on a steep hill
or grade. Turning the vehicle around on a hill can re-
sult in the vehicle rolling over and can result in serious
injury or death.
Approach the hill head on to minimize the possibility of sliding
sideways or rolling over. Accelerate slowly to prevent loss of
traction. When traction is lost, the vehicle may slide sideways
or backwards. If this occurs, apply the brakes gently and evenly
to stop the slide. Allow the vehicle to coast back down to the
bottom of the hill by carefully releasing the brakes.
Try to avoid steep hills. When a steep hill can’t be avoided,
be prepared to shift cargo forward to prevent the vehicle from
rolling over. As a general rule, driving up a steep hill greatly
increases the possibility of rolling over.
5.4 DOWNHILL OPERATION
Always approach the hill head on to minimize the possibility of
sliding sideways, or rolling over. Do not abruptly or forcefully
apply brakes while travelling downhill. Sudden braking can
cause the vehicle to roll over frontwards. Use engine braking
by selecting low range and keeping the engine speed up just
enough to keep the clutch engaged. If engine braking is not
sufcient to control downward vehicle speed, then gently ap-
ply the brakes with your left foot while maintaining engine
speed with your right foot.
Avoid steep declines when possible. When a steep decline
cannot be avoided, shift cargo to the rear of the vehicle to
prevent the vehicle from rolling over. As a rule, driving the
vehicle down a steep decline greatly increases the possibility
of rolling over.
5.5 SIDE SLOPE OPERATION
Do not drive your vehicle across the side of a hill. Side slope
operation greatly increases the risk of rolling the vehicle over
sideways.
Prolonged side slope operation may cause engine damage.
Observe the engine angle of operation limitations in Section
5.2.

12
SECTION 5
DRIVING PROCEDURES IN UNUSUAL CONDITIONS
5.6 WATER CROSSING - GENERAL
The CENTAUR will sink if lled with water. If water
starts entering the vehicle, head to the nearest shore
immediately. Be prepared to abandon the vehicle if it
appears that the vehicle will ll with water before you
reach the shore. Be especially cautious when operating a
loaded vehicle (cargo and/or passengers) when crossing
water. Observe the capacity limits.
The Centaur vehicle is a land vehicle, capable of crossing
rivers, streams and swamps to a depth of 25 inches (635 mm),
provided that the following precautions are observed:
1. Do not enter water if the vehicle is overloaded. Refer to
Section 1.4 of this manual for recommended load capac-
ity.
2. Do not use seat belts or any passenger restraining device
while crossing shallow water. If an emergency arises,
you and your passengers may have to leave the vehicle
quickly.
3. Never attempt to cross large bodies of water.
4. Never attempt to navigate any body of water with a strong
current.
5. Use extra caution when crossing cold water. Exposure to
cold water signicantly reduces the chance of survival.
6. Care must be taken when encountering submerged ob-
stacles that may upset the vehicle.
Observe the following safety precautions BEFORE entering
the water:
1. All occupants must wear an approved personal otation
device (PFD) or life jacket while crossing water.
2. Equip the vehicle with rst aid kits and personal safety
equipment. Optional bilge pump kits (Part No. 849-146)
are available from your Centaur dealer and are recom-
mended for vehicles that will be crossing shallow streams
or rivers.
3. Make sure both drain plugs in the rear of the lower body
(Figure 5-1) are in place and properly tightened. To
install, locate the drain plugs at the rear of the vehicle
and thread each drain plug in a clockwise direction into
the plug tting ensuring a snug t. Check the O-ring on
drain plug periodically. When removed, each drain plug
remains attached to the hole opening to prevent loss or
misplacement of the plug while the vehicle is draining.
(Figure 5-2).
Figure 5-1. Location of the drain plugs.
Figure 5-2. Removing and installing the drain plugs.
4. Visually check the lower body of the vehicle for cuts,
punctures or holes that will allow water to enter the ve-
hicle.
5. Make sure that any cargo in the rear of the vehicle is
evenly distributed and properly balanced.
6. Periodically inspect the t of the axle housings to the
lower body to ensure they are water tight. If there are
signs of water leaking into the lower body, take corrective
action before crossing shallow water again.
Always observe the recognized rules of boating while
traveling in water.
5.6.1 Entering the Water
The point of entry should be free of rocks, stumps and other
obstacles. Enter the water from a rm, gradual slope whenever
possible. With the wheels partially submerged but still in