Centaur CENTAUR 950 User manual

Ontario Drive & Gear 01/09 www.centaur8x8.ca
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Service Manual
2001 - Present
Models: CENTAUR 950
CENTAUR 950D
CENTAUR 950DT

Centaur Service Manual
Ontario Drive & Gear Limited
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Service Guide
General Information..............GI
Engine..................................... EN
Electrical System....................ES
Brake System..........................BR
Clutch System.........................CS
Wheels,Axles&Chains...........WA
Steering System......................ST
Fuel System.............................FS
Vehicle Bodies.........................VB
Exhaust System......................EX
Transmission...........................TR
How to use this manual
This manual is divided into
general sections which are identi-
ed by a 2 letter designation. Find
the section you want in the guide
on this page, and then turn to the
Table of Contents on page 1of that
section.
Each section begins with an
assembly illustration and general
information for servicing the as-
semblies listed in that section. The
rest of the section outlines detailed
servicing procedures and are ac-
companied by photographs or dia-
grams for ease of use.

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SECTION GI
General Information
Table of Contents
General Instructions.............................................................................. GI-2
Model Identication............................................................................... GI-3
Identication and Location of Controls............................................... GI-3
Information Labels................................................................................. GI-4
CE Marked Centaurs............................................................................. GI-4
Centaur Specications............................................................................ GI-5
Maintenance Chart.................................................................................GI-6
Trouble Shooting Chart..........................................................................GI-7
Torque Specications.............................................................................. GI-9
Flat Rates Schedule ............................................................................... GI-11
CENTAUR Tools List............................................................................ GI-14
Specialized Tool List............................................................................... GI-18

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Read the servicing instructions in this manual through once before attempting each
procedure to familiarize yourself with what is involved. This manual contains servic-
ing operations with warnings to the mechanic about potential hazards that can result
in personal injury or property damage. Warnings are identied in the text by the fol-
lowing symbol:
The manual also contains servicing cautions that can prevent damage to the vehicle.
Cautions are identied in the text by the following symbol:
Any information of signicant value to the servicing technician will be denoted by the
Important symbol.
This manual is based on the latest production information available at the time of
printing. Ontario Drive & Gear Limited reserves the right to make changes at any
time and without obligation.
Reproduction of any part of this publication is prohibited without prior written per-
mission.
© Ontario Drive & Gear Limited, 2001
General Instructions
IMPORTANT

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Model Identication
The vehicle identication plate is fastened to the upper frame to the right of the passenger’s
knee. Photo Below The model and serial numbers are stamped into it. Model identication
starts with “V”, followed by four numbers and a letter, either G (for gas), D (for diesel),
or DT (for turbo diesel). For example V2000G. The month and year that the vehicle was
manufactured can be established from the serial number: the rst two digits indicate the
year and,the second two digits indicate the month and the last 3 digits indicates the number
prodiuced.(ie. Serial No. 0001004 was manufactured in January 2000 and is the 4th one
produced.
Identication and Location of Controls

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Information Labels
There are labels on all models which indicate operating hazards and provide special operat-
ing instructions. Information about the operation of the vehicle, correct fueling procedures,
and steering system use has been provided on distinctive orange and black labels fastened
to the various locations on the CENTAUR.
• CE marked serial number label
• horn, activated from driver’s compartment
• the weighted root mean square value for vibration of the vehicle does not exceed
2.5 m/s2
• the weighted root mean square value for vibration to which the body is subjected
does not exceed 0.5 m/s2
• airborne noise emissions do not exceed:
Drivers position, stationary - 95.7 dB(A) @ 3800 rpm
Drivers position, stationary - 104.4 dB(C) @ 3800 rpm
CE marked Centaurs include:

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MAINTENANCE INFORMATION
The intervals shown on the schedule are based on average operating conditions. Vehicles
which are subject to more severe use, wet or dusty conditions, will require more frequent
servicing. Use only Centaur replacement parts to ensure safe operation of the vehicle to
comply with the warranty coverage.
We strongly recommend that you perform a complete check-over of your customers
vehicle after the initial 25 hours of operation, then once each year. Depending on the
application or number of hours incurred on the vehicle, servicing sooner than this will
reduce maintenance costs over the life of the vehicle.
X
X
X
X
X
X
X
X
X
X
X
X
X X
X X
X X
X
X
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CHECK STEERING LOCKOUT OPERATION
CHECK COOLANT LEVEL
CHECK FAN BELT TENSION
CHECK FUEL LEVEL
CHECK TIRE INFLATION
CHECK ACCELERATOR PEDAL OPERATION
CHECK BRAKE PEDAL OPERATION
CHECK STEERING WHEEL TRAVEL
CHECK ENGINE INTAKE/EXH. FOR OBSTR.
CHECK THAT DRAIN PLUGS ARE IN PLACE
CHECK ENGINE OIL LEVEL
CHECK TRANSMISSION OIL LEVEL
CHANGE ENGINE OIL
CHANGE ENGINE OIL FILTER
CHANGE TRANSMISSION OIL AND FILTER
CHECK, CLEAN/REPLACE AIR FILTER
REPLACE FUEL FILTER
SERVICE DRIVEN CLUTCH
CHECK AXLE BEARING OIL LEVEL
CHANGE AXLE BEARING OIL
REMOVE, CLEAN & LUBE. DRIVE CHAINS -
*LUBRICATE DRIVE CHAINS EVERY 10 HRS
CHECK BATTERY FLUID LEVEL & CAPS
CLEAN BATTERY TERMINALS & CONNEC.
CLEAN BATTERY
CLEAN, ADJUST/REPLACE SPARK PLUGS
CHECK THE DRIVE BELT
CHECK PLASTIC SLIDERS - DRIVEN CLUTCH
CHECK SLIDERS - CHAIN TAKE-UP SYSTEM
INSPECT MECH. BRAKE PADS
ADJUST PARKING BRAKE
ADJUST PARKING BRAKE CABLE
CHECK HYD. BRAKE FLUID LEVEL/COND.
INSPECT HYDRAULIC BRAKE PADS
CHECK/ADJUST STEERING CENTERING & LOCKOUT
CHECK HYDROSTATIC TRANS. DRIVE BELT TENSION
CHECK FUEL TANK CONNECTIONS/LINES
INSPECT WIRING HARNESS
BEFORE
EACH
USE
AFTER INITIAL EVERY
10hrs. 25hrs. 25hrs. 50hrs. 100hrs. 150hrs. 300hrs.

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MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION
(SYMPTOM)
Electric starter inoperative 1. Loose electrical connections 1. Clean and re-tighten electrical
connections.
2. Battery charge low or dead 2. Recharge battery or replace as
necessary.
3. Faulty starter motor 3. Service the starter.
Engine turns over but will not 1. Engine is cold and choke is not 1. Pull out the choke and try to start
start pulled out (gas engine) again.
2. Fuel tank is empty 2. Rell tank.
3. Blocked fuel or air lter 3. Remove obstruction or replace
lter as necessary.
4. Carburetor adjustment too lean 4. Adjust as detailed in the engine
(gas engine) manufacturer’s manual
5. Spark plugs defective or fouled 5. Clean and re-gap or replace.
(gas engine)
6. Ignition system inoperative 6. Check ignition system.
(gas engine)
7. Insufcient compression 7. Valves, rings, gaskets, etc.au-
8. Gas engine fuel delivery system 8. Check that electric fuel pump is
is faulty operating. Make sure fuel shut
off solenoid is activated to allow
fuel into carburetor.
Engine will not run 1. Refer to engine manual
Vehicle will not move and/or turn 1. Transmission in neutral or not 1. Place gear shift properly in gear
properly engaged in gear
2. Drive belt worn 2. Replace belt if worn excessively
3. Clutch not engaging 3. Service clutches.
4. Transmission failure 4. Repair transmission.
5. Steering wheel lockout is engaged. 5. Lower arm rest and/or readjust/
replace lockout cable.
Severe vibration when vehicle 1. Engine loose on mounts 1. Retighten engine bolts.
is operated.
2. Driver or driven clutch or engine 2. Repair as necessary.
defective
3. Wheel rim bent 3. Replace.
4. Worn or damaged drive belt 4. Replace. *Clutch service may be
required.
TROUBLE SHOOTING

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TROUBLE SHOOTING
MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION
(SYMPTOM)
Water leaks into lower body 1. Leak has developed at the axle 1. Replace the ange gasket.
assembly
2. Lower body is cut or punctured 2. Repair or replace vehicle skid
plate and/or lower body.
3. Drain plugs not in place 3. Secure drain plugs.
Tire leaks air 1. Tire is punctured 1. Remove tire from rim and re-
pair the hole with a radial tire
patch or install a tube in the tire.
2. Tire is not properly seated on bead 2. Deate tire and carefully push
tire bead off the rim. Clean the
rim bead area to remove dirt
and foreign matter. Re-inate
tire.
3. Position of air leak is not obvious 3. Submerge tire and rim in a
water tank. Air may be escaping
through the rim halves or the valve
stem. Repair as required.
4. Defective valve 4. Replace defective valve.
Hydraulic brakes are spongy, 1. Air in hydraulic system 1. Bleed the brake system and
or there is excessive brake add uid
pedal travel
2. Leak in system 2. Service the brake system. Check for
loose connections at ttings.
Rell as needed.
Brakes ineffective 1. Pads have overheated and glazed Clean or replace the pads.
2. Pads are worn beyond 0.10”
3. Pads are contaminated with
lubricant
There is a loud bang when the 1. Drive chains worn/loose 1. Adjust/replace drive chains as re-
vehicle is turned right or left quired.

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Centaur Torque Specications
Section TR
Side Cover Bolts..................................................................... 29.8Nm 22FT. LBS.
Hydrostatic Pump Bridge Block Bolts to Transmission......... 27.1Nm 20FT. LBS.
Hydrostatic Drive Sprocket Bushing Set Screws....................20.3Nm 25FT. LBS.
Section EN
Exhaust Manifold to Engine................................................... 19.0Nm 14FT. LBS.
Engine Mounting Brackets to Engine..................................... 33.9Nm 25FT. LBS.
Engine Mounting Bracket Bolts to Transmission................... 59.7Nm 44FT. LBS.
Transmission Mounting Brackets to Transmission................. 135.6Nm 100FT. LBS.
Power Pack Mounting Bolts to Frame.................................... 135.6Nm 100FT. LBS.
Belt Guard to Engine...............................................................29.8Nm 22FT. LBS.
PTO Shaft to Engine............................................................... 47.5Nm 35FT. LBS.
Hydrostatic Belt Pulley to Engine...........................................33.9Nm 25FT. LBS.
Section CS
Spring Cap on Driver Clutch...................................................9.6Nm 85in. lbs.
Driver Clutch Nut on Clutch...................................................135.6Nm 100FT. LBS.
Driver Clutch Bolt to Engine.................................................. 67.8Nm 50FT. LBS.
Driven Clutch Bolt to Input Shaft........................................... 20.3Nm 15FT. LBS
Section BR
Brake Disc to Splined Hub......................................................19.0Nm 14FT. LBS.
Master Cylinder Mounting Bolts.............................................11.0Nm 96in. lbs.
Brake Caliper to Transmission................................................61Nm 45FT. LBS.
Brake Caliper Assembly Bolts (M10).....................................44.8Nm 33FT. LBS.
Brake Caliper Assembly Bolts (M8).......................................23.1Nm 17FT. LBS.
Emergency Brake Mounting Bolts to Transmission............... 20.3Nm 15FT. LBS.
Hydraulic Hose Bolts.............................................................. 20.3Nm 180in. lbs.

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Master Cylinder Lid Screws............................................................................ Snug by
Hand
Section VR
Trailer Hitch Mounting Bolts................................................... 27.1Nm 20FT. LBS.
Tow Hook Mounting Bolts...................................................... 33.9Nm 25FT. LBS.
Section WA
Wheel Nuts............................................................................... 88.2Nm 65FT. LBS.
Axle Flange Nuts.................................................................... .27.1Nm 20FT. LBS.
Drive Sprocket End Locknut................................................... 74.6Nm 55FT. LBS.
Battery Bracket To Frame....................................................... . 24.4Nm 18FT. LBS.
Section ST
Steering Spring Return Bracket...............................................29.8Nm 22FT. LBS.

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Flat Rate Schedule
Wheels, Axles & Chains
Re & Re Drive Chain Front.......................................... 30min.
Middle....................................... 1hr.
Rear.......................................... . 30min.
Re & Re Slider Block (Chain Tensioners)..................... ....1hr. (Frt & Rear) 1 ½ hr. (Mid)
Re & Re Drive Sprocket or Seal (Transmission)...............8 hrs.
Re & Re Drive Sprocket (Axles).................................... ...1 ½ hr. (Frt. & Rear) 3hrs. (Mid)
Re & Re Axle Assembly................................................. ...3 hrs. (Frt. & Rear) 4 ½ (Mid)
Re & Re Lower Frame.......................................................35hrs.
Vehicle Bodies
Re & Re Front Bent Floor Plate...................................... 1 ½ hrs.
Re & Re Rear Bent Floor Plate....................................... ½ hr.
Re & Re Front and Rear Floor Plates.................... ......... ½ hr.
Re & Re Front Windshield Glass.................................... 1 ½ hrs.
Re & Re Rear Window.................................................... 1 hr.
Re & Re Front Bumper..................................... .............. 1 hr.
Re & Re Mudap............................................................ 1 ½ hr.
Re & Re Tool Box........................................................... ½ hr.
Re & Re Seat Assembly................................................ .. ½ hr.
Re & Re Dash............................................................. .... 1 hr.
Re & Re Lower Body...................................................... 30 hrs.
Transmission
Changing the Transmission Oil ........................................ 1 hr.
Changing Engine Oil.......................................................... 1hr.
Re & Re Hydrostatic Pump Filter.................. .................... ½ hr.
Re & Re Hydrostatic Pump Belt (Turbo Diesel)....... ........1 ½ hr.
Re & Re Hydrostatic Pump Belt (Gasoline Engine)..........1 hr.
Re & Re Hydrostatic Pump................................................4 hrs.

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Re & Re Belt Sprocket and Bushing (Hydrostatic Pump)... 3 hrs.
Re & Re Transmission.......................................................... 12 hrs.
Disassemble and Assemble Transmission............................ 7 hrs
Steering
Re & Re Steering Assembly................................................. 4hrs
Re & Re Steering Cable........................................................ 2 hrs.
Re & Re Steering Shock........................................................ 1 hr.
Fuel System
Re & Re Fuel Tank............................................................... 3hrs.
Re & Re Fuel Filter System (Diesel Models)....................... 1 ½ hrs.
Re & Re Electric Fuel Pump (Gas Models).......................... 1 ½ hrs.
Exhaust System
Re & Re Mufer and Straight Pipe....................................... 1 hr.
Electrical System
Replacing a Headlamp Bulb................................................. ½ hr.
Re & Re Starter Motor.......................................................... 1 hr.
Re & Re Wiper Motor........................................................... 1hr.
Engine
Re & Re Throttle Cable........................................................ 1hr.
Re & Re Choke Cable (Gas Only)........................................ 1 ½ hr
Re & Re Radiator (Diesel).................................................... 2 hrs.
Re & Re Radiator (Gasoline)................................................ 2 hrs.
Re & Re Engine.................................................................... 5 hrs.
Re & Re Thermostat............................................................. 1 ½ hrs.
Re & Re Alternator............................................................... 3 hrs.
Clutch System
Re & Re Drive Belt............................................................... 1 hr.

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Fuel System
Re & Re Fuel Tank............................................................... 3hrs.
Re & Re Fuel Filter System (Diesel Models)....................... 1 ½ hrs.
Re & Re Electric Fuel Pump (Gas Models).......................... 1 ½ hrs.
Exhaust System
Re & Re Mufer and Straight Pipe....................................... 1 hr.
Electrical System
Replacing a Headlamp Bulb................................................. ½ hr.
Re & Re Starter Motor.......................................................... 1 hr.
Re & Re Wiper Motor........................................................... 1hr.
Engine
Re & Re Throttle Cable........................................................ 1hr.
Re & Re Choke Cable (Gas Only)........................................ 1 ½ hr
Re & Re Radiator (Diesel).................................................... 2 hrs.
Re & Re Radiator (Gasoline)................................................ 2 hrs.
Re & Re Engine.................................................................... 5 hrs.
Re & Re Thermostat............................................................. 1 ½ hrs.
Re & Re Alternator............................................................... 3 hrs.
Clutch System
Re & Re Drive Belt............................................................... 1 hr.
Re & Re Driver Clutch......................................................... 1 hr.
Re & Re Driven Clutch......................................................... 2 hrs
Brake System
Re & Re Brake Pads (Hydraulic).......................................... 1 ½ hrs.
Re & Re Brake Pads ( Mechanical Parking)......................... 1 ½ hrs.
Re & Re Brake Caliper (Hydraulic)...................................... 2 hrs.
Re & Re Brake Caliper (Mechanical Parking)...................... 1 ½ hrs.
Re & Re Brake Disc.............................................................. 2 hrs.
Re & Re Parking Brake Cable.............................................. 1 ½ hrs.
Brake Caliper Rebuild (Hydraulic)....................................... ½ hr.
Re & Re Master Cylinder..................................................... 2 ½ hrs.
Master Cylinder Rebuild....................................................... ½ hr.

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Cornwell 15/16” ½ D Socket P3230
SK 5/8” ½ D Socket 34020
Proto 16mm ½” D Socket 7416M
Proto 19mm ½” D Socket 7419M
SK Universal 24mm ½” D Socket 34374
SK Shallow 13mm ½” D Socket 34063
SK Deep 13mm ½” D Socket 34263
Proto 14mm ½” D Socket 7314M
SK Shallow 17mm ½” D Socket 34067
SK Deep 17mm ½” D Socket 34267
Proto Deep 3/4” D Socket 7324HS
Suney 4” Extension ½” D 2505
SK ½” to 3/8” Drive Adapter 45686
Proto 5mm Allen Key Socket 7 290-5m
Proto 8mm Allen Key Socket 7290-8m
Snap-On 3/8” to 1” Wrenches —————
SK ½” Drive Ratchet 42470
SK 17mm Wrench 88367 X2
Vise grips 7WR —————
Proto (vise grips) 290 R —————
Allen Wrenches 5mm T Handle —————
Allen Wrenches 5/32” T Handle —————
Proto Needlenose pliers-short jaw —————
Channel Lock Lg. Needlenose pliers 317 X2
Channel Lock Lg. Side cutters 447 X2
Channel Lock Sm. Side cutters —————
Channel Lock Pliers 516 X2
Channel Lock Pliers 430
SK Bent Needlenose 17831
Armstrong Pliers 67-003
Proto Vise grips 793-R
Anderson Lg. Retaining Pliers 6R
Anderson Med. Retaining Pliers 4R
Anderson Sm. Retaining Pliers 2R
Proto Slot Screw driver 88214
Armstrong Roberts Screwdriver 66-305
SK Slot Screwdriver 81003
Brand Type Model

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SK Philips # 2 82007
Max tech Roberts #1 —————
Maglite Mini Maglite 205
Everst 24oz Ball Pein Hammer ISO-9002
Everst 12oz Ball Pein Hammer —————
————— Rubber Mallet —————
Stanley Utility Knife 10-989
Bond HUS Gorilla Grip Allen Keys —————
Vargus Shauiv Deburring Tool —————
Vargus Shauiv Deburring Tool —————
ARO Air Inset Tool 8517
CP ½” Drive Ratchet —————
CP Air Drill B-7663
ARO Air Router GH10A-18
CEJN Air Nozzle 205 X3
Hanson 1/16” to ½” Drill Index Y 81140
Uryu Air Grinder —————
Ingersoll Rand Air Impact ½” D 244
Ingersoll Rand Air Impact ½” D 2131
Lennox 3 1/4” Hole saw —————
Lennox 3 3/8” Hole saw —————
Snap-On 4 Pce. Pry bar —————
Proto 10-80 FT/LBS Torque Wrench ½” D P25712
SK 4 Pce. File Set Rd-90181
SK 4 Pce. File Set Flat-90184
SK 4 Pce. File Set Sq.-90183
SK 4 Pce. File Set Tri.-90172
Venur Mitutoyo —————
————— 3 Pce. Tin Snips —————
Bosch Jigsaw —————
Vise Grips Vise grips 18R X10
SK 17MM Wrench 88367
SK 1” Wrench 88632
SK 15/16” Wrench 88620
SK 13mm Wrench 88363
Snap-On 10mm to 12mm Wrench Set —————
Stanley Utility Knife 10-049
Lufkin Tape Measure 1035CMEX2
SK 5 Pce. File Set Rd.-90161
SK 5 Pce. File Set-Small Course Flat-90164

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SK 5 Pce. File Set-Fine Flat-90160
SK 5 Pce. File Set Sq. - 90163
SK 5 Pce. File Set Tri. - 90162
SK Thumb Ratchet 1/4” 49270
Proto 5.5mm Socket 1/4” 6905.5m
Craftsman 12mm Socket 1/4” 41338
Bond HUS 1/16” to 3/8” Allen Key Set —————
Bond HUS 1mm to 10mm Allen Key Set —————
SK 3/8” Drive Ratchet 45170
Vise Grips 6 R Vise grips —— X2
SK 3/8” Shallow Socket 3/8” D 45612
Sunex 10mm Shallow Socket 3/8” D 310M X2
SK 5/16” Shallow Socket 3/8” D 45610
Proto 13mm Shallow Socket 3/8” D 7213M
Proto 5/16” Magnet Shallow Socket 3/8” D 7210PKM
Proto 12mm Magnet Shallow Socket 3/8” D 7212M
Proto 12mm Magnet Shallow Socket 3/8” D 7212M
Proto 11mm Magnet Shallow Socket 3/8” D 7211MHT
Proto 14mm Deep Socket 3/8” D 7214
Snap-On 3/8” Deep Socket 3/8” D 120A
Snap-On 3/16” Deep Socket 3/8” D 140A
SK 3/8” 6’ Extension 45161
SK 1/4” 6’ Extension 40962
Blue Print Air Ratchet 3/8” AT 701
Ingersoll Rand ½” Chuck Reversible Air Drill 780 2 R
CP 1/4” Drive Air Ratchet —————
Proto 5/16” Socket 1/4” D 6910H
Ingersoll Rand 3/8” Reversible Angle Drill 780 7 R
Ingersoll Rand Die Grinder —————
SK Chisel Set-7/8 6528
SK Chisel Set-3/4 6524
SK Chisel Set-5/8 6520
SK Chisel Set-1/2 6516
SK Chisel Set-3/8 6512
SK Center Punch Set- Y2 6916
SK Center Punch Set-3/8 6912
SK Punches - 5/16” 6310
SK Punches - 1/4” 6308
SK Punches - 5-32” 6305
SK Punches - 1/8” 6304