Chicago Electric 93449 User manual

30V Cordless
Hammer Drill Kit
ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our Web site at http://www.harborfreight.com
Copyright © 2005 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions and replacement parts, please call 1-800-444-3353
93449
Due to continuing improvements, actual product may differ slightly from the product described herein.

SKU 93449 For technical questions please call 1-800-444-3353 Page 2
Specifications
Save This Manual
You will need the manual for the safety warnings and precautions, assembly
instructions, operating and maintenance procedures, parts list and diagram. Keep
your invoice with this manual. Write the invoice number on the inside of the front
cover. Keep the manual and invoice in a safe and dry place for future reference.
Safety Warnings and Precautions
WARNING: When using tool, basic safety precautions should always be fol-
lowed to reduce the risk of personal injury and damage to equipment.
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions. Do not use machines or power tools in
damp or wet locations. Don’t expose to rain. Keep work area well lit. Do not
use electrically powered tools in the presence of flammable gases or liquids.
3. Keep children away. Children must never be allowed in the work area. Do
not let them handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry
location to inhibit rust. Always lock up tools and keep out of reach of children.
5. Use the right tool for the job. Do not attempt to force a small tool or
attachment to do the work of a larger industrial tool. There are certain
applications for which this tool was designed. It will do the job better
and more safely at the rate for which it was intended. Do not modify this
tool and do not use this tool for a purpose for which it was not intended.
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SKU 93449 For technical questions please call 1-800-444-3353 Page 3
6. Dress properly. Do not wear loose clothing or jewelry as they can be caught
in moving parts. Protective, electrically non-conductive clothes and nonskid
footwear are recommended when working. Wear restrictive hair covering to
contain long hair.
7. Use eye and ear protection. Always wear ANSI approved impact safety
goggles. Wear a full face shield if you are producing metal filings or wood
chips. Wear an ANSI approved dust mask or respirator when working around
metal, wood, and chemical dusts and mists.
8. Do not overreach. Keep proper footing and balance at all times. Do not
reach over or across running machines.
9. Maintain tools with care. Keep tools maintained and clean for better and
safer performance. Follow instructions for lubricating and changing
accessories. Inspect tool cords periodically and, if damaged, have them
repaired by an authorized technician.The handles must be kept clean, dry,
and free from oil and grease at all times.
10. Disconnect power. Unplug Battery Charger when not in use.
11. Remove adjusting keys and wrenches. Check that keys and adjusting
wrenches are removed from the tool or machine work surface before
plugging it in.
12. Avoid unintentional starting. Be sure the switch is in the Off position when
not in use and before plugging in. Do not carry any tool with your finger on
the trigger, whether it is plugged in or not.
13. Stay alert. Watch what you are doing, use common sense. Do not operate
any tool when you are tired.
14. Check for damaged parts. Before using any tool, any part that appears
damaged should be carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment and binding of moving
parts; any broken parts or mounting fixtures; and any other condition that may
affect proper operation. Any part that is damaged should be properly repaired
or replaced by a qualified technician.
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities, contain chemicals known [to the State of California] to
cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
Lead from lead-based paints
Crystalline silica from bricks and cement or other masonry products
Arsenic and chromium from chemically treated lumber
(California Health & Safety Code 25249.5, et seq. )

SKU 93449 For technical questions please call 1-800-444-3353 Page 4
15. Guard against electric shock. Prevent body contact with grounded surfaces
such as pipes, radiators, ranges, and refrigerator enclosures.
16. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use
accessories intended for use with this tool. Approved accessories are
available from Harbor Freight Tools.
17. Do not operate tool if under the influence of alcohol or drugs. Read
warning labels on prescriptions to determine if your judgment or reflexes are
impaired while taking drugs. If there is any doubt, do not operate the tool.
18. Maintenance. For your safety, service and maintenance should be performed
regularly by a qualified technician.
19. Pacemaker safety warning. People with pacemakers should consult with
their physician(s) before using this product; operation of equipment in close
proximity to a heart pacemaker could cause interference or failure of the
pacemaker.
Note: Performance of the charger may vary depending on variations in local line volt-
age. Extension cord usage may also affect tool performance.
Warning: The warnings, cautions, and instructions discussed in this instruc-
tion manual cannot cover all possible conditions and situations that may oc-
cur. It must be understood by the operator that common sense and caution
are factors which cannot be built into this product, but must be supplied by
the operator.

SKU 93449 For technical questions please call 1-800-444-3353 Page 5
Unpacking
When unpacking, check to make sure that the product is intact and undamaged,
and all accessories listed below are
included.
1/2” Drive Cordless Hammer Drill
(2) Rechargeable Batteries
Auxiliary Handle with Depth Gauge
Quick Charge Battery Recharge Unit
Plastic Storage Case
If any parts are missing or broken, please
call Harbor Freight Tools at the number
on the cover of this manual.
Using the Battery Charger
NOTE: Battery Packs will not reach full charge the first time they are charged.
Allow several cycles (operation followed by recharging) before the Battery Pack will
become fully charged.
Battery Temperature Warning:
WARNING: Battery explosion may cause
serious personal or property injury
including death. Charge the Battery Pack
only within a 50° to 100° F. temperature
range. Lower temperatures may inhibit
charging. Higher temperatures increase
chance of battery failure, including
explosion.
Battery Charger Safety:
1. Charge the Battery Pack only with
the included charger. Use of other
chargers may cause battery failure
including explosion.
2. Ensure that the Battery Charger is connected only to a 120 VAC, 60 Hz power
supply that includes a circuit breaker.
Using the Battery Charger

SKU 93449 For technical questions please call 1-800-444-3353 Page 6
Working with the Rechargeable Battery
Charging the Battery Pack:
1. Battery Packs are normally shipped with low or no charge to prevent potential
problems during shipment. Before use, you must charge your new Battery Pack.
Initial charge time is approximately 1-½ hour. Subsequent recharge time is
approximately 1-½ hour. New Battery Packs will not hold a charge as long as
older ones. Completely deplete and recharge Battery Pack several times to
extend its charge life.
2. Plug the battery charger into a 120 VAC, 60 Hz power outlet, the Green LED will
illuminate.
3. Insert the Battery Pack into the charger by aligning the rib on the Battery Pack
with the groove in the charger. Press the Battery Pack into place. The Green
LED will shut off and the Red LED will illuminate indicating that a Battery Pack
is installed in the charger, and that it has started charging.
NOTE: During recharging, the Battery Pack will become slightly warm to the touch.
This is normal and not a cause for concern. Do not keep the Battery Pack or
charger in an environment of extreme heat or cold. They will work best at room
temperature.
4. The red LED will remain on for approximately 1 hour while the Battery Pack
charges. When the Battery Pack is fully charged the Red LED will go out, and
the Green LED will illuminate indicating that the Battery Pack is fully charged.
5. When the Battery Pack is fully charged, remove the charged battery from the
charger, and unplug the charger from its power source. Put the charger away for
safekeeping. Do not leave the Battery Pack in the charger indefinitely.
Installing the Battery Pack
1. Slide the Battery Pack onto the rail of
the body before pressing it into the
handle. CAUTION: Do not press the
battery into the handle if it is not
properly aligned on the rail, as this may
damage the body of the tool, and will
not secure the battery.
2. With the Battery Pack properly
aligned on the rail, press into place
in the handle.
Installing the Battery Pack

SKU 93449 For technical questions please call 1-800-444-3353 Page 7
Using the Battery Lock and Removing the Battery Pack
1. After placing the Battery Pack in the tool a Battery Lock engages to prevent
the battery from coming out accidentally.
2. To remove the Battery Pack, depress the Battery Lock and the Battery
Release buttons as shown in the photo below.
3. Remove the Battery Pack from the tool.
Hammer Drill Controls
1. Before inserting the Battery Pack into the tool, check to be sure that the
Trigger operates properly, and returns to the OFF position when released.
2. Use only fully charged Battery Pack specifically designed for this tool. Insert
the Battery Pack into the handle. Ensure that the Battery Lock is engaged
securely holding the Battery Pack in place.

SKU 93449 For technical questions please call 1-800-444-3353 Page 8
Operation
For use as a Hammer Drill:
CAUTION: Use only impact grade bits, designed for hammer drills. Standard bits may
break under the force created by this tool. Impact grade bits are available from
Harbor Freight Tools.
1. The Auxiliary Handle must be installed for additional stability when Hammer
Drilling. Always use both hands to hold this tool during hammer drill
operation. To install Axillary Handle, loosen the screw on the side of the assembly.
Slide the Auxiliary Handle assembly over the aluminum portion of the tool, as
shown in the photograph. Adjust the length of the Depth Gauge Rod to stop the
drilling process when the correct hole depth is reached.Tighten the assembly in
place by turning the handle
clockwise. The handle may be
installed on either the right or left
side of the tool.
2. Select and install an appropriate drill
bit. Do this by opening the jaws of
the Chuck using the Chuck Key.
Insert the butt end of the drill bit
into the center of the Chuck. Rotate
the Chuck to close the Jaws on the
drill bit. Be sure that the bit is
centered in the Chuck Jaws.
Tighten in place using the Chuck
Key.
3. Move the Torque Selection Ring to
the Hammer Drill setting. Please see picture on page 7 for reference.This setting
will allow the drill to hammer as well as turn.
4. This tool has two Gear Settings, Low and High. Please refer to photo on page 7.
With the Gear Selector moved forward in High position the maximum blows per
minute is 19,200 BPM and rotation is 1,290 RPM. With the selector back in the
Low position, the maximum speed is 5,280 BPM and 360 RPM.
5. The Hammer Drill is best suited for drilling into hard materials such as concrete
or masonry. Select an appropriate size and type hammer drill bit (not included).
Insert it onto the Chuck and tighten securely. Be sure the drill bit is properly
inserted and tight before proceeding.
Warning: Always wear ANSI approved safety glasses and full face shield when
hammer drilling, as removed material will fly uncontrollably, possibly causing
injury. Caution: Always check around and behind the area being drilled to prevent
drilling into wires, pipes or causing other unintentional property damage.
The Hammer Drill Auxiliary
Handle Assembly

SKU 93449 For technical questions please call 1-800-444-3353 Page 9
4. Position the drill bit at the place to be drilled and squeeze the Trigger. The tool
is variable speed, and will rotate and hammer faster as the Trigger is
progressively squeezed.
5. When the forward end of the Depth Gauge Rod contacts the work surface, you
know the hole is the desired depth. Release the Trigger to stop the operation
of the tool, and withdraw the bit from the hole.
For Use as a Drill:
1. Move the Torque Selection Ring to the Drill setting. Please see picture on
page 7 for reference.This setting will allow the drill to turn but not hammer.
Move the Gear Selector to High or Low.
2. Select and install an appropriate drill bit. Do this by opening the jaws of the
Chuck using the Chuck Key. Insert the butt end of the drill bit into the center
of the Chuck. Rotate the Chuck to close the Jaws on the drill bit. Be sure that
the bit is centered in the Chuck Jaws. Tighten in place using the Chuck Key.
3. Start the drill by squeezing the trigger to be sure that the drill bit is properly
centered in the Chuck.
4. Position the drill bit at the appropriate point on the workpiece and squeeze the
trigger to start the drill operating. The tool is variable speed, and will rotate
faster as the Trigger is progressively squeezed.
5. When the desired depth has been reached, release the Trigger to stop the
operation of the tool, and withdraw the bit from the hole.
NOTE: This tool is reversible. If
the drill bit does not withdraw
easily from the hole, you may
reverse the rotation to help it
come out. With the tool stopped,
press the REV button from left to
right. Then lightly squeeze the
trigger; the drill will operate in
reverse. As needed, stop the
operation of the tool, and press
the REV button from right to left
to reset the drill in forward
rotation position. CAUTION: Do
not press the REV button while
the tool is operating. This will damage the tool.
the REV button

SKU 93449 For technical questions please call 1-800-444-3353 Page 10
For Use as a Screwdriver:
1. Move the Torque Selection Ring to the desired Torque setting, and the Gear
Selector to the desired selection. The Torque Setting will allow the internal
clutch to slip when the desired torque is reached. This will prevent the screw
from being driven too deep into the work material. This also prevents damage
to the tool caused by sudden stops as the screw bottoms out.You should
determine the proper torque setting by drilling several screws into scrap
material before beginning work. A higher number is higher torque.
NOTE: Press the REV button from left to right and then squeeze the trigger to
allow the tool to operate in reverse.
NOTE: Use of a screw holder bit attachment (not included) is recommended to
prevent possible injury to your hand or fingers.
Trouble Shooting
Tool will not operate or operates slowly:
1. Battery Pack may be discharged. Replace Battery Pack with a fresh one, or
recharge the Battery Pack.
2. Too great a load is being placed on the tool. Lighten pressure on workpiece.
Battery Pack loses charge quickly:
1. New Battery Packs will not hold a charge as long as older ones. Completely
deplete and recharge Battery Pack several times to extend its charge life.
Maintenance
1. Keep your tool clean and dry. Wipe dirt and grease from it if it becomes dirty.
2. Do not allow your tool, Battery Packs or Charger to become wet.
3. Do not leave Battery Pack in Charger unattended for long periods of time.
4. When not in use, remove the Battery Pack and store both tool and Battery
Packs in its case in a dry, secure location.

SKU 93449 For technical questions please call 1-800-444-3353 Page 11
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE
BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR
THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT,
THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT
OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
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Parts List

SKU 93449 For technical questions please call 1-800-444-3353 Page 12
Assembly Drawing
NOTE: Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.
NOTE: P/N 34 Handle, and P/N 35 Depth Gauge are both not shown.