Chicago Pneumatic Auto Feed Drills & Tappers User manual

Chicago
Pneumatic
TM
Auto Feed Drills & TappersAuto Feed Drills & Tappers

AFD Features
2
Integral belt tensioner on
AFDE and AFTE models
lModular components for flexibility of
speedandfunction
lSimple interfaces for communicating to
otherequipment
lControloptionsincludingpeckfeed,dwell
andskipfeed
Desoutter Auto Feed Drill and Tapper Features
Rigid cast aluminium housing
Motor Powers up to 2.2kW(3.OHP)
Optional hydraulic control unit for fine
feed control and reduction of ‘break
through’ force
New crosshead design providing high
torque resistance
Front of tools
sealed to IP64**
** AFD415, AFDE400/410 and AFDE600/610/62O tools only
Heavy duty belts and pulleys on AFDE
and AFTE models.
Modular Control Block Options
A1 - Full Feature Block
lPneumatic signal ports for stop, start and
cycle complete
lFacility for using proximity switches to
sense depth and datum positions
lControl of feed and retract speed
A6 - Simple Control Block
lForward and retract port for control via
remote valves
lFacility for using proximity switches to
sense depth and datum positions
Interchangeable modular output spindles including
multiple spindle and tapping heads
Dynamic thrusts up to 2670N (600lbf)
General Information
lAll performance data is obtained at a line pressure of 6.3±0.15 bar in accordance with ISO2787 (1984).
lAll speeds are nominal.
lPerformance data is subject to alteration without prior notice.
lUnless stated otherwise dimensions are in mm.
lAll imperial dimensions and performance data have been calculated from the measured metric values.
lSound levels are ±2dB(A) measured using CAGI-PNEUROP test code.
lBefore using an AFD always refer to the operating and warning instructions supplied with the tool.
lFor AFD models maximum power is achieved at 50% of no load speed.

AFD Applications Ease of Incorporation into Machine or Process
3
lExtensiverangeofmountingclamps
lControlinterfacestolinkAFD(E)tootherequipmentthroughpneumaticsorelectrically
lSinglesignalrequiredforAFD(E)toperformcycle
lOutputsignalsatdatumanddepth
lElectricmotormountingon200,400and600seriescanberotatedthrough180º
Modular Design
lFlexibilityofunitfunctionandspeed
lCommoncomponentsindifferingmodelsreducinginventory
lMultiplespindleheadoptions
lDrillandtappingoptionsforallmodels
Model Codes
Model Type
Pneumatic Feed and Drive
AFD205, AFD215 0.22kW (0.29HP)
AFD415 0.38kW (0.50HP)
AFD/AFT60 0.52kW (0.70HP)
Pneumatic Feed, Electric Drive
AFDE200 0.25kW (0.33HP)
AFDE400, AFDE600 0.33kW (0.40HP)
AFDE410, AFDE610 0.75kW (1.00HP)
AFDE620 1.10kW (1.50HP)
AFDE700 1.50kW (2.00HP)
AFDE710 2.20kW (3.00HP)
Electric Feed and Drive via Leadscrew
AFTE270 0.18kW (0.24HP)
AFTE470 0.38kW (0.50HP)
AFTE480 0.75kW (1.00HP)
Output Spindle**
Output spindle to be supplied.
Control Block
A1 – Full feature type* – Automatic cycle
A6 – Simple type** – Remote cycle control
A7 – Leadscrew type – PNP
A8 – Leadscrew type – NPN
No Load Speed
The free output speed of the drill or tapper
with no drilling or tapping load applied.
*Not required on AFTE models.
** Does not apply for AFD60 and AFT60.
How to Order
AFDE400AFDE400 28502850 A1A1 B24B24
Model CodeModel Code No Load SpeedNo Load Speed Control BlockControl Block Output SpindleOutput Spindle
————
++

lOptionsofcompactAFD205orlongstrokeAFD215
lHighthrust/sizeratio
lCapacityupto5mm(3/16”)inaluminium
lModularoutputspindles
Drilling Pneumatic Drive AFD205/ AFD215 pneumatic drive
TOOLTYPE POWER THRUST STROKE WEIGHT
HP N mm kg
SPEED 650,1000,2700,4350,10000,18700
AFD205 0.30 400 50 3.9
AFD215 0.30 400 90 4.2
AFD60 pneumatic drive
lHeavydutypneumaticunit
lChuck supplied fitted to tool, 10mm (3/8”) for 1600-4300rpm and 13mm (1 / 2”) for
550-1000rpm
lFullfeaturecontrolblockfittedasstandard
lCapacityupto16mm(5/8”)inaluminium,12mm(1/2")inmildsteel
TOOLTYPE POWER THRUST STROKE WEIGHT
HP N mm kg
AFD60 0.70 1200 95 8.1
SPEED 550,700,1000,1600,2100,3000,4300
AFD415 pneumatic drive
lCompactunitdesign
lLongworkingstrokeof100mm(3.94”)
lSpindlesealedtoIP64standard
lCapacityupto8mm(5/16”)inmildsteel,10mm(3/8”)inaluminium
lModularoutputspindles
AFD415 0.51 706 100 6.2
SPEED 490,790,1250,2100,3400,5400,7000,18000
TOOLTYPE POWER THRUST STROKE WEIGHT
HP N mm kg
What is an AFD?
A wide range of accessories allow the tools to be configured to suit the application and
include mounting clamps, output spindles, multiple spindle heads and various control
optionsforinterfacingwithPLC’sorpneumatics.
lAFD/AFT – Pneumatic Feed and Drive
lAFDE – Pneumatic Feed with Electric Drive
lAFTE – Electric Drive and Feed via a Leadscrew
TheDesoutterrangeofAutoFeedDrillsandTappersarefixturemountedtoolscombining
linearfeedandrotationformachiningandtappingoperations.
Thereare3basicmodeltypes:
4

AFDE600 0.44 1557 100 17.4
AFDE610 1.00 1557 100 18.4
AFDE620 1.47 1557 100 22
TOOLTYPE POWER THRUST STROKE WEIGHT
HP N mm kg
TOOLTYPE POWER THRUST STROKE WEIGHT
HP N mm kg
TOOLTYPE POWER THRUST STROKE WEIGHT
HP N mm kg
lCompactunitsize
lHighspeedoptionsupto22400rpm@50Hz,26900rpm@60HzwithK42output
lCapacityupto5mm(3/16”)inaluminium
lModularoutputspindles
Drilling Electric Drive AFDE200 electric drive
AFDE200 0.34 320 90 10.1
SPEED 850,1200,2350,2850,3750,4600,5250,8000,10000
lComprehensivespeedrange330-10000rpm@50Hz,400-11900rpm@60Hz
l0.33kW(0.44HP)and0.75kW(1.00HP)options
lCapacityupto10mm(3/8”)inaluminiumor8mm(5/16”)inmildsteel
lSpindlesealedtoIP64standard
lModularoutputspindles
AFDE400 0.44 724 100 11.4
AFDE400/ AFDE410 electric drive
SPEED 330,550,900,1200,1450,1750,2350,2850,3750,4600,5250,8000,10000
AFDE410 1.00 724 100 12.4
SPEED 330,550,900,1200,1450,1750,2350,2850,3750,4600,5250,8000
l3powerratingstogiveoptimumpower/thrustcombination
lHeavydutybeltsandpulleydrivewithintegralbelttensioner
lCapacityupto12mm(½”)inmildsteel
lSpindlesealedtoIP64standard
lModularoutputspindles
AFDE600/ AFDE610/ AFDE620 electric drive
SPEED 330,550,900,1200,1450,1750,2350,2850,3750,4600,5250
TOOLTYPE POWER THRUST STROKE WEIGHT
HP N mm kg
lHeavydutydrillunit
lBasemountedwithcrosskeylocation
lCompactdesign
lCapacityupto20mm(3/4”)inmildsteel
lHydraulicfeedoptionavailableuponrequesttoprovideupto7400N(1660lbf)of thrust
AFDE700/ AFDE710 electric drive
SPEED 140,280,460,950,1400,1900,2850,4750
AFDE700 2.00 2670 127 63
AFDE710 2.95 2670 127 63
5

lComprehensiverangeoftappingtools
lTapping gearboxes feature push-pull drive which automatically reverses when the tool
returns(exceptAFDE700)
lCapacityupto22mm(3/4”)inaluminium,16mm(5/8”)inmildsteel
6
Tapping Electric Drive — AFDE tappers
Tapping Pneumatic Drive — AFDE / AFT tappers
TOOLTYPE SPEED POWER TORQUE STROKE WEIGHT
rpm HP Nm mm kg
AFDE200-850 850 0.34 2.4 90 11.1
AFDE200-1200 1200 0.34 1.8 90 11.1
AFDE400-330 330 0.44 8.6 100 12.8
AFDE400-550 550 0.44 5.2 100 12.8
AFDE400-900 900 0.44 3.2 100 12.8
AFDE400-1200 1200 0.44 2.4 100 12.8
AFDE410-330 330 1.00 19.6 100 13.8
AFDE410-550 550 1.00 11.8 100 13.8
AFDE410-900 900 1.00 7.2 100 13.8
AFDE410-1200 1200 1.00 5.4 100 13.8
AFDE600-330 330 0.44 8.6 100 20.1
AFDE600-550 550 0.44 5.2 100 20.1
AFDE600-900 900 0.44 3.2 100 20.1
AFDE600-1200 1200 0.44 2.4 100 20.1
AFDE610-330 330 1.00 19.6 100 21.1
AFDE610-550 550 1.00 11.8 100 21.1
AFDE610-900 900 1.00 7.2 100 21.1
AFDE610-1200 1200 1.00 5.4 100 21.1
AFDE700-140 140 2.00 92 127 63
AFDE700-280 280 2.00 46 127 63
AFDE700-460 460 2.00 28 127 63
AFDE700-950 950 2.00 13.6 127 63
tapping electric drive with pneumatic feed – push-pull
The following tools require suitable output spindles to fit a tapping head:
AFDE200 K32
AFDE600 B24
AFDE610 B24
TOOLTYPE OUTPUTSPINDLE How to order
Examples:
AFDE200 - 850 - A1 + K32 + 357193(H21)
AFDE400 - 550 - A1 + B7
AFDE610 - 900 - A1 + B24 + 383813(J19)
The following tools require suitable
output spindles to fit a tapping head:
AFD205 K32
AFD215 K32
TOOLTYPE OUTPUTSPINDLE
How to order
Examples:
AFD205 - 650 - A1 + K32 + 357193(H21)
AFD215 - 1000 - A6 + K32 + 357193(H21)
AFD415 - 790 - A1 + B7
AFT60 - 700
tapping pneumatic drive and feed – push-pull
AFD205-650 650 0.30 4.3 50 4.5
AFD205-1000 1000 0.30 2.8 50 4.5
AFD215-650 650 0.30 4.3 90 4.8
AFD215-1000 1000 0.30 2.8 90 4.8
AFD415-490 490 0.51 9.9 100 6.6
AFD415-790 790 0.51 6.1 100 6.6
AFD415-1250 1250 0.51 3.9 100 6.6
AFT60-550 550 0.70 12.1 95 11.9
AFT60-700 700 0.70 9.5 95 11.9
TOOLTYPE SPEED POWER TORQUE STROKE WEIGHT
rpm HP Nm mm kg
AFDE200
AFDE400/410
AFDE600/610
AFD205/215
AFD415
AFT60
lCompacttappingunits
lTapping gearboxes feature push-pull drive which automatically reverses when the tool
returns
lCapacityupto12mm(1/2”)inaluminium,8mm(5/16”)inmildsteel

AFTE480-180 180 1.00 35.8 60 26.5
AFTE480-330 330 1.00 19.5 60 26.5
AFTE480-550 550 1.00 11.7 60 26.5
AFTE480-900 900 1.00 7.2 60 26.5
AFTE480-1200 1200 1.00 5.4 60 26.5
AFTE480-1450 1450 1.00 4.4 60 26.5
REPLACEMENT ORDERING THREADSIZE/
LEADSCREW/ CODE PITCH
NUTONLY
part no.
350923 L23 0BA
350933 L24 1BA
350943 L25 2BA
350953 L26 3BA
350963 L27 4BA
350973 L28 5BA
350983 L29 6BA
REPLACEMENT ORDERING THREADSIZE/
LEADSCREW/ CODE PITCH
NUTONLY
380373 L34 0.25
369933 L33 0.30
369923 L32 0.35
359303 L31 0.40
359293 L30 0.45
350713 L1 0.50
350723 L2 0.60
350733 L3 0.70
350743 L4 0.75
350753 L5 0.80
350763 L6 1.00
part no.
402723 L38 80TPI
391533 L36 64TPI
391543 L37 56TPI
390333 L35 48TPI
350803 L10 40TPI
350813 L11 36TPI
350823 L12 32TPI
350833 L13 28TPI
350843 L14 26TPI
350853 L15 24TPI
350993 L22 1/8”NPT(27TPI)
SHAPE REPLACEMENT ORDERING THREADSIZE/
LEADSCREW/ CODE PITCH
NUTONLY
leadscrew / nut assemblies AFTE270
lLightdutyhighspeedleadscrewtappers
lFeatures0.18kW(0.24HP)brakemotor
lSupplied fitted with proximity switches for depth,
datumand‘nohole’sensing,PNPorNPN
lQuick release interchangeable leadscrew and nut
assembly
lCapacityupto6mm(1/4”)inaluminium,3mm(1/8”)in
mildsteeldependingonthreadform
7
Tapping Leadscrew AFTE270 leadscrew
TOOLTYPE SPEED POWER TORQUE STROKE WEIGHT
rpm HP Nm mm kg
AFTE270-1100 1100 0.24 1.4 60 12
AFTE270-1300 1300 0.24 1.1 60 12
AFTE270-1850 1850 0.24 0.9 60 12
AFTE270-2350 2350 0.24 0.7 60 12
AFTE270-2950 2950 0.24 0.6 60 12
Proximity switches
included with tool.
Control Blocks : A7 – PNP Switches, A8 – NPN Switches
lHigh power brake motors with options of 0.38kW
(0.50HP)or0.75kW(1.00HP)
lSupplied fitted with proximity switches for depth,
datumand‘nohole’sensing,PNPorNPN
lQuick release interchangeable leadscrew and nut
assembly
lCapacityupto10mm(3/8”)inmildsteel,16mm(5/8”)
inaluminiumdependingonthreadform
AFTE470 / AFTE480 leadscrew
380373 L34 0.25
369933 L33 0.30
369923 L32 0.35
359303 L31 0.40
359293 L30 0.45
350713 L1 0.50
350723 L2 0.60
350733 L3 0.70
350743 L4 0.75
350753 L5 0.80
350763 L6 1.00
350773 L7 1.25
350783 L8 1.50
350793 L9 1.75
part no.
402723 L38 80TPI
391533 L36 64TPI
391543 L37 56TPI
390333 L35 48TPI
350803 L10 40TPI
350813 L11 36TPI
SHAPE REPLACEMENT ORDERING THREADSIZE/
LEADSCREW/ CODE PITCH
NUTONLY
leadscrew / nut assemblies AFTE470 / 480
350823 L12 32TPI
350833 L13 28TPI
350843 L14 26TPI
350853 L15 24TPI
350863 L16 22TPI
350873 L17 20TPI
350883 L18 19TPI
350893 L19 18TPI
350903 L20 16TPI
350913 L21 14TPI
402793 L39 12TPI
part no.
350923 L23 0BA
350933 L24 1BA
350943 L25 2BA
350953 L26 3BA
350963 L27 4BA
350973 L28 5BA
350983 L29 6BA
350993 L22 1/8”NPT(27TPI)
Control Blocks
A7 – PNP Switches
A8 – NPN Switches
AFTE470-180 180 0.50 17.9 60 25
AFTE470-330 330 0.50 9.8 60 25
AFTE470-550 550 0.50 5.9 60 25
AFTE470-900 900 0.50 3.6 60 25
AFTE470-1200 1200 0.50 2.7 60 25
AFTE470-1450 1450 0.50 2.2 60 25
AFTE470
AFTE480
Proximity SensorProximity Sensor
Leadscrew
Nut
Leadscrew
Nut
LeadscrewLeadscrew
Quick release
Leadscrew and
Nut Assembly
Quick release
Leadscrew and
Nut Assembly
Proximity SensorProximity Sensor
Leadscrew
Nut
Leadscrew
Nut
LeadscrewLeadscrew
Quick release
Leadscrew and
Nut Assembly
Quick release
Leadscrew and
Nut Assembly

8
Control Blocks and Interfaces
Control Blocks
A1 Full Feature Control Block
Part No. 436313 A6 Simple Control Block Part No. 103862
Electrical Interfaces (not included with control blocks)
C10 Part No. 438223
Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables
2 x Solenoid Valves (NC)
C11 Part No. 438233
Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables
1 x Solenoid Valve (NC)
1 x Solenoid Valve (NO)
C12 Part No. 438243
Comprises :
2 x M8 Proximity Switches NPN (NO)
2 x Plug-in Cables
2 x Solenoid Valve (NC)
C3 Part No. 104002
Comprises :
2 x M8 Proximity Switches PNP (NO)
2 x Plug-in Cables
C5 Part No. 104842
Comprises :
2 x M8 Proximity Switches NPN (NO)
2 x Plug-in Cables
Solenoid Valves
ALL 24V DC
NC – Valve normally closed
NO – Valve normally open
Proximity Switches
All 10-30V DC
NC – Normally closed
NO – Normally open
AFD60 / AFT60 Control Block (Supplied fitted)
Electrical Inputs and Outputs
24VD.C. Switched Red
OV.Common Black
24VD.C. Switched Green
Switch Yellow
Switch Common White
Switch Blue
Air connection as above
except M port which is
negative at datum.
To invert signal use kit
Part No. 104822 Electrical Interface
Part No. 79532
24V DC
Comprises:
2 metre cable Adaptor
and O ring Interface block
Air Connections
RAirReturnPort–Connectstobreatherportinnoseoftooltoprovide
extraretractcapabilitywithheavyfrontendattachments(1/8”BSP)
ST StartButton–Formanualoperationandset-up
1RemoteStartSignalPortPulse(M5)
SP ManualStopButton–InterruptscycleandreturnsAFDtodatum
PRemote Stop Signal Port – Requires external signal pulse for
returningtheunittodatumrestposition(M5)
OAirinlet(1/4”BSPor1/4”NPT)
MWork Cycle Complete Port – Used for sequence control with other
AFD’sclamps,indextables,etc(positiveatdatumposition)(M5)
ODepthStopSignalPort–Usedwithexternalcircuitssuchasdwellor
pecking(1/8”BSP)
Retractrateadjustmentcontrol
Advancerateadjustmentcontrol
Feedrateadjustmentcontrol
FFeedport(1/8”BSP)
RN Returnport(1/8”BSP)
ElectricalConnections
S1 Startsolenoid
S2 Stopsolenoid
SW1 Datumreturn(M8x1.00)
SW2 Depthposition(M8x1.00)

lInterchangeablemodularoutputspindles
lPrecisionoptionforcollettypes,R2andR36
Usedwhen holedepth isfivetimesholediameter.Helpsclearchips,avoidsoverheatingand bit
breakage.Holeaccuracyisimproved.ForusewithFullFeatureControlBlock.
peck feed control
25mm(1”)stroke 92282
50mm(2”)stroke 92292
75mm(3”)stroke 92302
D4
D5
D6
Minimises burring on breakthrough. Constant feed maintained in all operating conditions.
Hydraulicfluidsealedforlife.
9
AFD Control Options adjustable feed control unit
2.3 544 0.73 25 199 30.1 91942
2.3 544 0.73 50 276 55.5 91952
2.3 544 0.73 75 352 80.9 91962
4.1 357 0.45 102 417 106 104452
4.1 357 0.45 127 474 132 104462
MIN.PLUNGER MAX.LOAD MINIMUMFEEDRATE MAX.STROKE A B PARTNO.
OPERATINGLOAD AT2230N(500LBS)LOAD
kg kg mm mm mm mm
D1
D2
D3
D7
D8
Used to dwell drill at bottom of stroke. Can be used to spot face, blind hole polish, friction weld
plasticcomponentsandspinrivet.ForusewithFullFeatureControlBlock.
dwell control
DwellControlUnitComplete 92372
DwellforAFD60 78482
E1
—
skip feed control
SkipDrilling–customH.C.U.’savailableonrequest.
Skip control ensures minimum cycle times without
breakthrough burrs when drilling tubes, pocketed
castings etc, with two controlled feed movements
linkedbyadistanceoffasttravel.
InformationRequired
1. Depthoffirstcut
2. Depthofskip
3. Depthofsecondcut
4. Drillpointanlge
AFD205 / AFD215, AFDE200, AFTE270
Output Spindles
HighSpeedOutput K42 CollectChuckcanbefittedtoanyAFDE200 375263 <5250rpm
Spindle tostepupspeedby4.28:1.
Note:Maxallowablespeed 27000rpm.
FUNCTION ORDER FEATURES PART NO. RECOMMENDED
CODE SPEED RANGE
CollectChuck K2 Seerangeofcollets. 357183 <18800rpm
No.1JacobsTaper K32 No.1JacobsTaperandforusewithchucksor. 382213 <9600rpm
OutputSpindle multispindleheads
TappingHead H21 4.5-8.0MM(3/16”-5/16”)capacity. 357193 <1200rpm
OutputSpindle
25.5mm (1”)

FUNCTION ORDER CODE DESCRIPTION PART NO.
Standard machine taper.
Adapts to numerous standard machining
heads and equipment.
Tooling spindles for ‘automotive’ preset
tooling.
Tooling spindles for ‘automotive’ preset
tooling.
Accepts straight shank drills up to
20mm diameter (7/8”)
T34
T3
T33
T2
ISO30 output taper, DIN 2080
Preset tooling spindle to DIN 55O58
Accepts tooling to DIN 6327
28m diameter, 85mm (3.25”) deep
PresettoolingspindletoT.M.Smithstandard
1
1 ”diameter,3.3”(84mm)deep
/16
ER32colletoutputspindle(seecollets)
Maximumdrilldepth48mm(1.89”)
362443
362453
373333
362463
Drive spindle for use with multi-head
or angle head. T35 Driveadaptorformulti-headsoranglehead 373343
10
AFD415, AFDE400 / 410, AFDE600 / 610 / 620, AFTE470 / 480
Output Spindles
FUNCTION ORDER FEATURES PART NO. RECOMMENDED
CODE SPEED RANGE
10mm(3/8”)key
AdjustableChuck B1 PartNo.Includeschuckkey 327723 <9600
OutputSpindle
Upto7mm(0.276”)colletcapacity(SeeColletRange)
B2 StandardOutputAssembly 326573
R2 PrecisionOutputAssembly 384113
Integral Collet Chuck
Output Spindle <1800
Upto16mm(0.63”)colletcapacity(SeeColletRange)
R36 PrecisionOutputAssembly 389273
Large Integral Collet
Chuck Output Spindle <1800
B24 No.2JacobsTaper A=30(1.18”) 326593
B32 No.1JacobsTaper A=24.1(0.95”) 355263
B16 B16TaperOutput A=34.8(1.37”) 368163
Taper Output Spindle
and for use with
chucks and multi
spindle heads
<9600
B7 3.5-6.5mm(9/64”-1/4”)capacity 92362
B8 4.5-8mm(3/16”-5/16”)capacity 92892
AFD415, AFDE400
410 Tapping Head
Output Spindle <1450
B33 StandardOutputAssembly 356373
ØAØB C D
ins ins ins ins
5/8" 1 2.62 2.85
Preset Tooling
TMS Standard
Output Spindle <5450
AFDE700 / 710
AFDE600/610 4.5-9.5mm(3/16”-3/8”)capacity
TappingHead J19 383813 <1450
ForusewithB24output
OutputSpindle
B3 StandardOutputAssembly 326563
ØAØB C D
mm mm mm mm
16 25 74 79
Preset Tooling
DIN55058
Output Spindle <5450
1/4”fem.hex.drive.Torquerange0.3-11Nm 324903
B5 (2.7-100ins.lbs.)
5/16” fem.hex.drive.Torquerange0.3-11Nm 324913
B6 (2.7-100ins.lbs.)
AFD415, AFDE400
Externally Adjustable
Screwdriver Head
Output Spindle
<2100