Chrysler Prowler (PR) 2002 Instruction Manual

January 8, 2003January 8, 2003

January 8, 2003January 8, 2003

January 8, 2003January 8, 2003

January 8, 2003January 8, 2003

January 8, 2003January 8, 2003

January 8, 2003January 8, 2003

January 8, 2003

GROUP 2 - Front Suspension & Drive
Illustration Title Group-Fig. No.
Front Suspension
Front Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 002-105
January 8, 2003

1 6502 697 4 NUT, Hex Flange Lock, M12x1.75
2 6504 800 4 SCREW
3 ARM, Control
4865 320AA 1 Upper Right
4865 321AA 1 Upper Left
-4 4815 306 2 BUSHING, Pivot, Upper Control Arm
-5 6030 099 1 FITTING, Ball Joint, Zirc, Upper
Control Arm
-6 4695 673 1 SEAL, Upper Control Arm
7 ARM, Control
4865 322AA 1 Lower Right
4865 323AA 1 Lower Left
-8 4786 580 1 BUSHING, Lower control Arm to
Pushrod Lower
9 6101 994 4 SCREW
10 6504 751 2 NUT AND RETAINER, Hex Flange
Locking, M14 x 2.00
11 6504 751 4 NUT AND RETAINER, Hex Flange
Locking, M14 x 2.00
12 6502 698 2 NUT, Hex Flange Lock
13 4786 578 2 PUSH ROD, FRONT SUSPENSION
14 6101 993 2 SCREW, and Washer Hex Hd Wa
Hd Pt M14x2.00x85.00
15 ROCKER ARM, front suspension
4865 284AA 1 Right
4865 285AA 1 Left
16 4897 344AA 2 BUSHING PKG, FRONT SHOCK
UPPER, CONTROL ARM
17 4815 307 1 BUSHING, Rocker, Arm to Pushrod
Front Suspension
18 4865 031AA 2 CAP, Ball Joint
19 6101 994 4 SCREW, and Washer Hex Hd Cone
Wa Hd Pt M14x2.00x110.00
20 6504 843AA 2 NUT AND RETAINER, m8x1.25
21 6504 989AA 2 SCREW AND WASHER, Hex Head,
M14-2x95
22 6101 993 2 SCREW, and Washer Hex Hd Wa
Hd Pt M14x2.00x85.00
23 4626 762AB 2 CLAMP, Stabilizer Bar
24 6101 980 2 SCREW AND WASHER, Hex Head,
M8x1.25x45
25 4626 368 2 CUSHION, Sway Eliminator
26 6505 593AA 2 NUT, Hex Flange
27 6504 668 2 NUT
Front Suspension
Figure 002-105
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX »

28 6504 378 2 SCREW, Hex Flg Hd Full body Hd Pt
M10x1.5x170.00
29 6504 271 2 NUT, M10x1.50
30 KNUCKLE, Front
4865 282AA 1 Right
4865 283AA 1 Left
31 6504 989AA 2 SCREW AND WASHER, Hex Head,
M14-2x95
32 6504 751 2 NUT AND RETAINER, Hex Flange
Locking, M14 x 2.00
33 4786 590AB 1 BAR, Front Sway
34 4786 592AB 2 LINK, Sway Eliminator
35 6505 291AA 2 NUT AND WASHER, Hex, M12x1.
75, Sway Bar Link to Sway Bar
36 5290 906AB 2 SHOCK ABSORBER, Suspension
37 5264 894AA 2 SPRING
Front Suspension
Figure 002-105
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX «

GROUP 3 - Rear Axle
Illustration Title Group-Fig. No.
Rear Axle Shafts
Shaft, Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 003-410
January 8, 2003

1 SHAFT, Axle Half
4882 522AC 1 Right
4882 521AC 1 Left
2 4728 262 1 BOOT KIT, Half Shaft, Inner
3 4863 722 1 BOOT KIT, Half Shaft, Outer
4 6502 541 2 NUT, Hex Flange Lock, M27x2
-5 4593 012 2 CIRCLIP, Half Shaft
-6 6502 363 2 O RING, CV Joint
Shaft, Rear Axle
Figure 003-410
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX

GROUP 4 - Parking Brake
Illustration Title Group-Fig. No.
Parking Brake Lever and Cables
Lever and Cables, Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 004-110
January 8, 2003

1 4786 521 1 LEVER, Park Brake, with Output
Cable,Equalizer and Switch
-2 5209 922 1 SWITCH, Parking Brake
-3 4815 677 1 REINFORCEMENT, Parking Brake
4 4815 634 1 CABLE, Parking Brake, Right
5 6502 691 4 NUT, Hex Flange Lock, M6x1, Cable
Clip to Rivet Stud Mounting
6 4616 248 4 CLIP, Parking Brake Cable
7 4815 635 1 CABLE, Parking Brake, Left
8 6502 691 4 NUT, Hex Flange Lock, M6x1, Cable
Clip to Rivet Stud Mounting
9 4616 248 4 CLIP, Parking Brake Cable
10 6101 467 2 NUT, Hex Flange, M8x1.25, Parking
Brake Lever Mounting
Lever and Cables, Parking Brake
Figure 004-110
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX

GROUP 5 - Service Brakes
Illustration Title Group-Fig. No.
Front Brakes
Brakes, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-110
Rear Brakes
Brakes, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-210
Power Brake Booster
Booster, Power Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-310
Brake Master Cylinder
Master Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-410
Brake Lines and Hoses
Front,to Proportioning Valve and to Chassis Brake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-510
Front,to Caliper and to Chassis Brake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-520
Rear Lines and Hoses and Chassis Brake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-530
Brake Pedals
Pedal, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 005-610
January 8, 2003

1 CALIPER, Disc Brake
4897 654AA 1 Right
4897 655AA 1 Left
2 4728 121 1 PISTON PACKAGE, Disc Brake,
Right And Left
3 4364 781 1 BOOT AND SEAL, Disc Brake, Right
And Left
4 3780 788 1 BLEEDER SCREW, Brake
5 4238 717 1 CAP, Bleeder
6 4423 573 1 SLEEVE, Disc Brake Caliper
7 6502 527 2 BOLT, Hex Flange Head, M8-1.
25x68.50, Caliper Mounting
8 4383 471 1 BUSHING, Disc Brake Caliper
9 4897 664AA 1 PAD KIT, Front Disc Brake
10 4815 797 1 ROTOR, Brake, Right or Left
11 4641 517 1 HUB AND BEARING, Brake, with
Seal, Right or Left
12 4815 594 1 BOLT, Hub/Bearing Clamp
13 6502 311 5 STUD, Wheel
14 KNUCKLE, Front
4865 282AA 1 Right
4865 283AA 1 Left
15 4786 750 1 ADAPTER, Disc Brake Caliper, Right
or Left
16 6101 702 4 BOLT, M10x1.50x70, Hub To
Knuckle Mounting
17 6502 294 1 NUT, Hex Flange, M22x1.25, Hub/
Bearing Clamp
Brakes, Front
Figure 005-110
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX

1 5066 701AA 1 PAD KIT, Rear Disc Brake
2 4728 121 1 PISTON PACKAGE, Disc Brake
3 CALIPER, Disc Brake
5011 072AA 1 Right
5011 073AA 1 Left
4 4383 471 1 BUSHING, Disc Brake Caliper
5 3780 788 1 BLEEDER SCREW, Brake
6 4238 717 1 CAP, Bleeder
7 4423 573 1 SLEEVE, Disc Brake Caliper
8 4886 493AA 1 SHOE AND LINING KIT, Parking
Brake
9 4383 543 1 CLIP, Brake Shoe Hold Down
-10 4762 536 1 PIN, Brake Shoe Hold Down
11 4509 504 1 SOCKET, Brake Adjusting Screw
12 4383 539 1 NUT, Parking Brake Adjusting
13 4886 496AA 1 SPRING, Park Brake Shoe Return
14 4509 503 1 SCREW, Parking Brake
15 KNUCKLE, Rear
4865 288AA 1 Right
4865 289AA 1 Left
16 6101 662 3 SCREW AND WASHER, Hex Head,
M12x1.75x70, Hub To Knuckle
Mounting
17 4593 450AA 1 HUB AND BEARING, Brake
18 6505 519AA 5 STUD, Hub
19 4815 750 1 ROTOR, Brake
20 6502 541 2 NUT, Hex Flange Lock, M27x2
-21 4897 343AA 1 LEVER KIT, Rear Wheel Brake
Adjust Pivot
-22 ADAPTER, Parking Brake
4886 490AA 1 Right
4886 491AA 1 Left
-23 6502 527 2 BOLT, Hex Flange Head, M8-1.
25x68.50, Caliper Mounting
-24 4897 342AA 1 BOOT, Parking Brake Lever
-25 4886 497AA 1 SPRING, Adjusting Shoe
Brakes, Rear
Figure 005-210
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX

1 4865 624AA 1 HOSE, Brake Booster Vacuum
2 2448 761 2 CLAMP, Hose
3 4723 391 1 VALVE, Brake Booster Check
4 4883 813AA 1 GROMMET, Brake Booster Check
Valve
5 4723 642 1 SEAL, Brake Booster To Dash,
Mounting
6 4882 873 1 BOOSTER, Power Brake
7 6101 467 4 NUT, Hex Flange, M8x1.25, Brake
Booster Mounting
Booster, Power Brake
Figure 005-310
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX

1 4683 656 1 CAP, Master Cylinder Reservoir
2 4761 942 1 RESERVOIR, Brake Master Cylinder
-3 4723 389 1 GROMMET, Master Cylinder
Reservoir, Mounting
4 4882 872 1 MASTER CYLINDER, Brake
-5 4723 395 1 SEAL, Master Cylinder To Booster,
to Booster, Mounting
-6 6101 467 4 NUT, Hex Flange, M8x1.25, Booster,
Mounting
Master Cylinder
Figure 005-410
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX

1 4786 506 1 TUBE, Brake Master Cylinder,
Master Cylinder to Proportioning
Valve, Secondary
2 4786 507 1 TUBE, Brake Master Cylinder,
Master Cylinder to Proportioning
Valve, Primary
3 5290 961AA 1 VALVE, Proportioning, with Bracket
4 4786 504AB 1 TUBE, Brake, Proportioning Valve to
Right Front Hose
5 4815 559 1 TUBE, Brake, Proportioning Valve to
Chassis Brake Tube
6 0154 780 4 SCREW, Tapping, .25-20x1.25, PDC
Bracket, Mounting
7 6506 053AA 1 SCREW, Hex Head, M8x1.25x50,
Proportioning Valve Attaching
8 4786 505AB 1 TUBE, Brake, Proportioning Valve to
Right Front Hose
9 4688 934 1 BRACKET, Power Distribution Center
-10 4683 556 2 CLIP, Tube, Mounts to Engine
Crossmember, Dual
Front,to Proportioning Valve and to Chassis Brake Tube
Figure 005-510
January 8, 2003
CHRYSLER PROWLER (PR)————————————————————————————————————————————————————————————
SERIES LINE BODY ENGINE TRANSMISSION
S = Special P = Premium 27=Convertible EGG = 3.5L 6 cyl 24V DGX = 4 spd. Automatic
PART
ITEM NUMBER QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
AR = Use as required - = Non illustrated part # = New this model year
«
RETURN TO GROUP INDEX