Clayton 690-800 Series Troubleshooting guide

WARNING
Follow all safety rules for the protection of operating personnel as well as adjacent areas. Always inspect and maintain this tool before use.
Clayton Dust Collection Shrouds are designed for use with a variety of air tools. Please refer to the Air Tool Manufacturer’s Documentation
for Safety, Operations and Maintenance of all air tools used in conjunction with Clayton Dust Collection Shrouds.
SAFETY LEGEND
August 2022
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Chromium and other heavy metals from paint and primers
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to lter out microscopic particles.
WARNING
Hearing protection is recommended when
operating this equipment.
Respiratory protection is recommended when
operating this equipment.
Read and understand operator’s manual before
using this equipment.
Eye protection is required when operating
this equipment.
WARNING WARNING
WARNING
WARNING
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your air tool
Aerolite Drills
Drill Models 690-800-XXXX
650 / 2400 / 3200 / 4000 RPM
Non Reversible
2000 / 3100 RPM
Reversible
Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com

Carefully read all instructions before operating any Tool.
Products offered by Clayton should not be modied, converted or otherwise alerted from the original design without express
written consent from Clayton Associates, Inc.
Do not use this tool for anything other than its intended applications.
This tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.
Accessories Bits
• Before mounting accessories, visually inspect for defects. Do not use defective accessories.
• Follow tool specications before choosing size and type of accessory
WARNING
• Always wear eye protection. Operator of tool is responsible for following: eye, face, respiratory, hearing and body protection.
CAUTION
• Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
• Keep hand and clothing away from working end of the tool
• Be sure that any loose clothing, hair and all jewelry is properly restrained
CAUTION
• Disconnect air hose from tool when changing bits or otherwise handling the working end of the tool
CAUTION
DO NOT USE if tool vibration is excessive. Correct cause, and retest to ensure safe operation
• Make sure that work area is uncluttered, and others are at a safe range from the tools and debris
• Use a vise or clamping device to hold work piece rmly in place
• Do not apply excessive force on tool or apply “rough” treatment to it
• Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding. Always use dust extraction
or suppression systems which are suitable for the material being processed
SAFETY INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
Important
A Preventative Maintenance Program is recommended whenever portable power tools are used.
Routine Maintenance
• Use only genuine Clayton replacement parts to ensure quality
• Clean the tool with a damp cloth. Do not use petroleum based cleaners
• Visually inspect for visible damage and signs of deterioration. Replace damaged or worn components before use
• Apply 2 drops of air tool oil every 8 hours of use
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 2

1. Remove and identify the drill and accessories included in the box.
2. Visually inspect drill to guarantee that no parts are missing or damaged.
3. Familiarize yourself with the drill.
690-800-650 ..................................................... 650 rpm
Weight .............................................................. 2.17 lbs
Dimensions....................................................... 7.5 x 5.5 in
Consumption .................................................... 20 cfm @ 90 psi
Power ............................................................... 0.XX hp
Torque............................................................... 70 in/lbs
Sound ............................................................... <70 dBA
690-800-2400 ................................................... 2400 rpm
Weight .............................................................. 1.96 lbs
Dimensions....................................................... 6.75 x 5.25 in
Consumption .................................................... 20 cfm @ 90 psi
Power ............................................................... 0.5hp
Torque............................................................... XX ft/lbs
Sound ............................................................... <70 dBA
690-800-3200 ................................................... 3200 rpm
Weight .............................................................. 1.85 lbs
Dimensions....................................................... 6.25 x 5.25 in
Consumption .................................................... 20 cfm @ 90 psi
Power ............................................................... 0.XX hp
Torque............................................................... XX ft/lbs
Sound ............................................................... <70 dBA
690-800-4000 ................................................... 4000 rpm
Weight .............................................................. 1.85 lbs
Dimensions....................................................... 6.25 x 5.5 in
Consumption .................................................... 20 cfm @ 90 psi
Power ............................................................... 0.XX hp
Torque............................................................... XX ft/lbs
Sound ............................................................... <70 dBA
690-800-2000R................................................. 2000 rpm
Weight .............................................................. 1.65 lbs
Dimensions....................................................... 6.5 x 6 in
Consumption .................................................... 20 cfm @ 90 psi
Power ............................................................... 0.XX hp
Torque............................................................... XX ft/lbs
Sound ............................................................... <70 dBA
690-800-3100R................................................. 3100 rpm
Weight .............................................................. 1.68 lbs
Dimensions....................................................... 6.5 x 6 in
Consumption .................................................... 20 cfm @ 90 psi
Power ............................................................... 0.XX hp
Torque............................................................... XX ft/lbs
Sound ............................................................... <70 dBA
WHAT’S IN THE BOX
SPECIFICATIONS & REQUIREMENTS
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Lockable Reverse
Button
1/4” Plug
Precision Keyed
3/8” Chuck
Gear Lube
Port
Rohm Keyless
1/4” Chuck
Variable
Speed Trigger
Directional
Exhaust

Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 4
ILLUSTRATED PARTS BREAKDOWN
690-800-650 Non-Reversible Drill 650 RPM
1
2
45
69
8
12
7
29
30
31
32
28
27 36
33
26
3
10 11 12 13 15
14A
17
16
12
17
16
15
13
12
12A
219
335
25
23
24
21
22
20
14
34
18
Seq Item No Description
1 690-801-1 Motor Housing
2 690-801-2 Grease Fitting
3 690-801-3 Set Screw
4 690-801-4 Ball Bearing
5 690-801-5 Rear End Plate
6 690-801-6 Cylinder
7 690-801-7 Pin
8 690-801-8 Rotor
8A 690-801-8A Detachable Pinion
9 690-801-9 Blades
10 690-801-10 Front Plate
11 690-801-11 Ball Bearing
12 690-801-12 Ball Bearing
12A 690-801-12A Space
13 690-801-13 Ring Gear
14 690-801-14 Planet Cage
14A 690-801-14A Planet Cage
15 690-801-15 Planet Gear
16 690-801-16 Needle Bearing
Seq Item No Description
17 690-801-17 Pin
18 690-801-18 Lock Ring
19 690-801-19 Hex Spacer
20 690-801-20 O-Ring
21 690-801-21 Valve Stem
22 690-801-22 Snap Ring
23 690-801-23 O-Ring
24 690-801-24 Valve Bushing
25 690-801-25 Trigger
26 690-801-26 Pin
27 690-801-27 Valve Bushing
28 690-801-28 O-Ring
29 690-801-29 Tip Valve
30 690-801-30 Valve Spring
31 690-801-31 O-Ring
32 690-801-32 Air Inlet
33 690-801-33 O-Ring
34 690-801-34 Mufer
35 690-810 1/4” Drill Chuck
* Prex 690-801

1
2
3547
6
14
15
10
12
13
11
10
9
8
29
30
31
32
27
28 33
36
26
20 22
21
23 24
25
35
19
17
18
16
34
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 5
ILLUSTRATED PARTS BREAKDOWN
690-800-2400 Non-Reversible Drill 2400 RPM
Seq Item No Description
1 690-802-1 Motor Housing
2 690-802-2 Ball Bearing
3 690-802-3 Rear End Plate
4 690-802-4 Cylinder
5 690-802-5 Pin
6 690-802-6 Rotor
7 690-802-7 Vanes
8 690-802-8 Front Plate
9 690-802-9 Ball Bearing
10 690-802-10 Ball Bearing
11 690-802-11 Ring Gear
12 690-802-12 Carrier
13 690-802-13 Idler Gear
14 690-802-14 Needle Bearing
15 690-802-15 Pin
16 690-802-16 Motor Lock Nut
17 690-802-17 Grease Fitting
18 690-802-18 Set Screw
Seq Item No Description
19 690-802-19 Hex Nut
20 690-802-20 0-Ring
21 690-802-21 Valve Stem
22 690-802-22 Snap Ring
23 690-802-23 0-Ring
24 690-802-24 Valve Bushing
25 690-802-25 Trigger
26 690-802-26 Pin
27 690-802-27 Valve Bushing
28 690-802-28 0-Ring
29 690-802-29 Tip Valve
30 690-802-30 Valve Spring
31 690-802-31 0-Ring
32 690-802-32 Inlet
33 690-802-33 0-Ring
34 690-802-34 Mufer
35 690-810 1/4” Drill Chuck
* Prex 690-802

Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 6
ILLUSTRATED PARTS BREAKDOWN
690-800-3200 Non-Reversible Drill 3200 RPM
4
3
7
8
12
17
16
15
10
29
30
32
27
31
28
34
20
21
18 19
35
25
24
23
22
33
36
26
11 12 13
14
2
1
569
Seq Item No Description
1 690-803-1 Motor Housing
2 690-803-2 Grease Fitting
3 690-803-3 Set Screw
4 690-803-4 Ball Bearing
5 690-803-5 Rear End Plate
6 690-803-6 Cylinder
7 690-803-7 Pin
8 690-803-8 Rotor
9 690-803-9 Vanes
10 690-803-10 Front Plate
11 690-803-11 Ball Bearing
12 690-803-12 Ball Bearing
13 690-803-13 Ring Gear
14 690-803-14 Carrier
15 690-803-15 Planet Gear
16 690-803-16 Needle Bearing
17 690-803-17 Planet Pin
18 690-803-18 Cap
Seq Item No Description
19 690-803-19 Hex Nut
20 690-803-20 O-Ring
21 690-803-21 Valve Stem
22 690-803-22 Retaining Ring
23 690-803-23 O-Ring
24 690-803-24 Valve Bushing
25 690-803-25 Trigger
26 690-803-26 Pin
27 690-803-27 Valve Set
28 690-803-28 O-Ring
29 690-803-29 Tip Valve
30 690-803-30 Valve Spring
31 690-803-31 O-Ring
32 690-803-32 Air Inlet
33 690-803-33 O-Ring
34 690-803-34 Mufer
35 690-810 1/4” Cap. Drill Chuck with Key
* Prex 690-803

Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 7
ILLUSTRATED PARTS BREAKDOWN
690-800-4000 Non-Reversible Drill 4000 RPM
4
3
7
8
12
17
16
15
10
29
30
32
27
31
28
34
20
21
18 19
35
25
24
23
22
33
36
26
11 12 13
14
2
1
569
Seq Item No Description
1 690-804-1 Motor Housing
2 690-804-2 Grease Fitting
3 690-804-3 Set Screw
4 690-804-4 Ball Bearing
5 690-804-5 Rear End Plate
6 690-804-6 Cylinder
7 690-804-7 Pin
8 690-804-8 Rotor
9 690-804-9 Vanes
10 690-804-10 Front Plate
11 690-804-11 Ball Bearing
12 690-804-12 Ball Bearing
13 690-804-13 Ring Gear
14 690-804-14 Carrier
15 690-804-15 Planet Gear
16 690-804-16 Needle Bearing
17 690-804-17 Planet Pin
18 690-804-18 Cap
Seq Item No Description
19 690-804-19 Hex Nut
20 690-804-20 O-Ring
21 690-804-21 Valve Stem
22 690-804-22 Retaining Ring
23 690-804-23 O-Ring
24 690-804-24 Valve Bushing
25 690-804-25 Trigger
26 690-804-26 Pin
27 690-804-27 Valve Set
28 690-804-28 O-Ring
29 690-804-29 Tip Valve
30 690-804-30 Valve Spring
31 690-804-31 O-Ring
32 690-804-32 Air Inlet
33 690-804-33 O-Ring
34 690-804-34 Mufer
35 690-810 1/4" Cap. Drill Chuck with Key
* Prex 690-804

Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 8
ILLUSTRATED PARTS BREAKDOWN
690-800-2000R Reversible Drill 2000 RPM
3
21
20
21
23 25
24
22
31
32 33
29
28
35
28
19
18
39
11
15
14
4
16
12
13
17 34
36
6
5
38
7
8
9
10
37
30
27
26
Seq Item No Description
1 690-805-1 Motor Housing
2 690-805-2 Reverse Button Spring
3 690-805-3 Reverse Button
4 690-805-4 Locating Pin
5 690-805-5 Trigger
6 690-805-6 Valve Bushing
7 690-805-7 O-Ring
8 690-805-8 Valve Stem
9 690-805-9 Retaining Ring
10 690-805-10 O-Ring
11 690-805-11 Pin
12 690-805-12 Valve Set
13 690-805-13 O-Ring
14 690-805-14 Tip Valve
15 690-805-15 Valve Spring
16 690-805-16 O-Ring
17 690-805-17 Air Inlet
18 690-805-18 O-Ring
Seq Item No Description
19 690-805-19 Mufer
20 690-805-20 Ball Bearing
21 690-805-21 Rear End Plate
22 690-805-22 Cylinder
23 690-805-23 Locating Pin
24 690-805-24 Rotor
25 690-805-25 Vanes
26 690-805-26 Front Plate
27 690-805-27 Ball Bearing
28 690-805-28 Ball Bearing
29 690-805-29 Ring Gear
30 690-805-30 Carrier
31 690-805-31 Idle Gear
32 690-805-32 Needle Bearing
33 690-805-33 Pin
34 690-805-34 Planetary Housing
35 690-805-35 Grease Fitting
36 690-805-36 Set Screw
37 690-805-37 Washer
38 690-805-38 Drill Chuck
39 690-805-39 Fixed Bolt
* Prex 690-805

Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 9
ILLUSTRATED PARTS BREAKDOWN
690-800-3100R Reversible Drill 3100 RPM
4
3
7
8
12
17
16
15
10
29
30
32
27
31
28
34
20 21
18 19
35
25
24
23
22
33
36
26
11 12 13 14
2
1569
Seq Item No Description
1 690-806-1 Motor Housing
2 690-806-2 Reverse Button Spring
3 690-806-3 Reverse Button
4 690-806-4 Locating Pin
5 690-806-5 Trigger
6 690-806-6 Valve Bushing
7 690-806-7 O-Ring
8 690-806-8 Valve Stem
9 690-806-9 Retaining Ring
10 690-806-10 O-Ring
11 690-806-11 Pin
12 690-806-12 Valve Set
13 690-806-13 O-Ring
14 690-806-14 Tip Valve
15 690-806-15 Valve Spring
16 690-806-16 O-Ring
17 690-806-17 Air Inlet
18 690-806-18 O-Ring
19 690-806-19 Mufer
20 690-806-20 Ball Bearing
Seq Item No Description
21 690-806-21 Rear End Plate
22 690-806-22 Cylinder
23 690-806-23 Locating Pin
24 690-806-24 Rotor
25 690-806-25 Vanes
26 690-806-26 Front Plate
27 690-806-27 Ball Bearing
28 690-806-28 Ball Bearing
29 690-806-29 Ring Gear
30 690-806-30 Carrier
31 690-806-31 Idle Gear
32 690-806-32 Needle Bearing
33 690-806-33 Pin
34 690-806-34 Planetary Housing
35 690-806-35 Grease Fitting
36 690-806-36 Set Screw
37 690-806-37 Washer
38 690-806-38 Drill Chuck
39 690-806-39 Fixed Bolt
* Prex 690-806

LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date
of paid invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction
booklet (b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators,
valve stems, levers, shrouds, guards, O-rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
During the rst 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight
costs associated with returning the products for repair to a Clayton selected service location and repair the product at no charge.
Clayton personnel will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected
service location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
Clayton shall not in any event be liable for any damages, loss of production time or prots, whether based on contract, warranty, negligence,
strict liability or otherwise, including without limitation any consequential, incidental or special damages, arising with respect to the equipment
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties,
express or implied, including warranties of merchantability or tness for any particular purpose, are hereby expressly disclaimed.
Repair or Warranty Contact Clayton Associates, Inc. •1650 Oak Street •Lakewood, New Jersey 08701 •P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
•[email protected]
Page 10