Coleman POWERSPORTS HS360ATV User manual

POWERSPORTS
OWNER’S MANUAL
(888)-405-8725 Coleman Powersports
364 S. Smith Rd. Tempe, AZ. 85281
No one under the
age of 16 should
operate this ATV
REV032514
POWERSPORTS
POWERSPORTS
HS360ATV
HS400ATV

Owner’s Manual

Owner’s Manual
INTRODUCTION
manual will provide you information regarding safe operation, operational instructions, maintenance
and care. Fully understanding this manual and following all of the instructions herein will provide the
knowledge needed to have safe and enjoyable ATV operation.
If you have any questions regarding the operation or maintenance of your ATV, please
contact Coleman Powersports 888-405-8725
IMPORTANT SAFETY MESSAGES
●READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR ATV. MAKE
SURE YOU UNDERSTAND ALL INSTRUCTIONS.
●PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
●NEVER OPERATE THE ATV WITHOUT PROPER TRAINING OR INSTRUCTION.
●THIS ATV, AND ANY OTHER ATV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16
YEARS OF AGE.
Congratulations on your purchase of the Coleman 400ATV. This Owner’s / Operator’s

Owner’s Manual
IMPORTANT MANUAL INFORMATION
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH. Particularly important information is distinguished in this manual by the
following notations:
The Safety Alert Symbol means ATTENTION!
YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury or
death to the machine operator, a bystander or a person inspecting or
repairing the machine.
A CAUTION indicates special precautions that must be taken to avoid
damage to the machine.
A NOTE provides key information to make procedures easier or clearer.
NOTE:

Owner’s Manual
IMPORTANT NOTICE
Curve speed must be smaller than 30km/h (18.64 mph).
This ATV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe
to operate this ATV on any public street, road or highway.
This ATV complies with all applicable OFF - ROAD noise level and spark arrester laws and
regulations in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.
When the temperature is below -20℃ (-4°F), please park the ATV in the place where the
temperature is higher than -20℃ (-4°F). After the ATV has warmed up, the ATV can be started.
Please see page 6-3 on the warming up process.
When the temperature is higher than 38℃ (100°F), and when you park the ATV after it run
at high speed, please keep engine running for 3 minutes at idle mode and make sure that the
radiator fan still work for 3 minutes to prevent cooling water from boiling. Then turn off the
power switch to save the battery.
When you park the ATV and cut off the engine, please turn off the ignition switch to stop meter
displaying.

Owner’s Manual
04
Coleman Limited Warranty
Location of the Warning and
Specification Labels
1-1
Safety Information
2-1
Description and Vehicle
Identification
3-1
Identification Number Records
3-2
Vehicle Identification Number
3-2
Control Functions
4-1
Main Switch
4-1
Indicator and Warning Lights
4-2
Handlebar Switches
4-5
Throttle Lever
4-7
Speed Limiter
4-8
Front Brake Lever
4-10
1
Brake Pedal and Rear Brake
Lever
4-10
Drive Select Lever
4-11
Recoil Starter
4-12
Fuel Tank Cap
4-12
Seat
4-12
Storage Compartment
4-13
Front Carrier
4-14
Rear Carrier
4-14
Front and Rear Shock Absorber
Adjustment
4-15
Pre Operation Checks
5-1
Front and Rear Brakes
5-2
Fuel
5-4
Engine Oil
5-6
Final Gear Oil
5-6
Differential Gear Oil
5-7
Coolant
5-7
Throttle lever
5-8
Fittings and Fasteners
5-8
Lights
5-8
Switches
5-8
Tires
5-9
1
2
3
4
5

Owner’s Manual
How to Measure Tire Pressure
5-10
Tire Wear Limit
5-11
Operation
6-1
Starting a Cold Engine
6-1
Starting a Warming Engine
6-3
Warming Up
6-3
Drive Select Lever Operation
and Reverse Driving
6-4
Engine Break-In
6-7
Accessories and Loading
6-8
Your Vehicle
7-1
Driving Your Vehicle
7-1
Ride With Care and Good
Judgment
7-1
Apparel
7-4
Speed Limiter
7-8
Loading and Accessories
7-8
During Operation
7-9
Modifications
7-11
Exhaust System
7-11
Be Careful Where You Ride
7-12
Turning Your ATV
7-18
Climbing Uphill
7-20
Riding Downhill
7-25
Crossing a Slope
7-27
Crossing Through Shallow
Water
7-28
Riding Over Rough Terrain
7-32
Sliding and Skidding
7-32
Periodic Maintenance and
Adjustment
8-1
Owner’s Manual and Tool Kit
8-1
Periodic Maintenance Chart for
the Emission Control System
8-3
General Maintenance and
Lubrication Chart
8-4
Panel Removal and Installation
8-6
EFI system
8-7
EFI System inspection
8-10
6
8
7

Owner’s Manual
Engine Oil and Oil Filter
Cartridge
8-10
Final Gear Oil
8-15
Differential Gear Oil
8-17
Cooling System
8-19
Changing the Coolant
8-20
Axle Boots
8-23
Spark Plug Inspection
8-23
Air Filter Elements Cleaning
8-26
Spark Arrester Cleaning
8-28
V-belt Cooling Duct Check Hose
8-30
V-belt Case Drain Plug
8-30
Valve Clearance Adjustment
8-31
Select Lever Safety System
Cable Adjustment
8-31
Throttle Lever Adjustment
8-31
Front Brake Pad Check
8-32
Checking the Rear Brake Pads
8-32
Checking the Brake Fluid Level
8-33
Brake Fluid Replacement
8-34
Front Brake Lever Free Play
8-34
Adjusting the Rear Brake Lever
8-35
Adjusting the Brake Pedal
8-36
Adjusting the Rear Brake Light
Switch
8-36
Cable Inspection and Lubrication
8-37
Lubricating the Brake Levers
and Brake Pedal
8-38
Wheel Removal
8-39
Wheel Installation
8-39
Battery
8-40
Battery Maintenance
8-41
Fuse Replacement
8-41
Replacing A Headlight Bulb
8-43
Headlight Beam Adjustment
8-45
Tail/Brake Light Bulb
Replacement
8-45
Check and Solution to Common
Problems in Vehicle
8-46
Cleaning and Storage
9-1
9

Owner’s Manual
Cleaning
9-1
Storage
9-3
Specifications
10-1
Fault code of Electronic
Injection System
11-1
USA EPA Emissions Limited
Warranty
12-1
10
11
12

Coleman Powersports Warranty
This Warranty is NOT the Emissions Control Warranty. Please note this is a general Limited Warranty for this product. It
IS NOT an Emissions Control Warranty. Please see the Emissions Control Warranty in this manual for warranties covering
What is a Defect?
the date of purchase shown on the sales receipt. During this period of time, Coleman Powersports, will, at its option,
either repair or replace any original Coleman part which is covered by this warranty and is proven to be defective in
workmanship or material.
To qualify for this warranty the part:
1. Must have been purchase from Coleman Powersports or from an authorized Coleman Powersports Retailer.
2. This warranty does not apply to any vehicle which is used in competition or used in a manner not consistent with the
normal and proper intended use for the vehicle. This vehicle is not intended for rental or commercial use.
Who Can Perform Repairs Under this Warranty?
Repairs under this warranty should be performed by an authorized Coleman Powersports retailer or comparable servicing
dealer.
How to get service under this warranty
To get warranty service call Coleman Powersports at 888-405-8725 for the location of your local servicing retailer / dealer.
Please do not return the product to the retailer where the product was purchased unless instructed to do so by Coleman
Powersports. The retailer of this product does not make any warranty of its own and has no authority to implement this
warranty on behalf of Coleman Powersports without the approval of Coleman Powersports. A COPY OF YOUR SALES
RECEIPT IS REQUIRED FOR WARRANTY SERVICE.
The limited warranty period for this product is 1 year from the date of purchase shown on the original sales receipt.
The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 1 year from
Emission components.
The Warranty
Coleman Powersports, distributor of Coleman ATV’s, offers the following warranty to the initial purchaser of this new
Coleman product. The initial purchaser is dened as the rst person to purchase a new Coleman ATV from an Authorized
Retailer of Coleman Power Sport products.

What this Warranty Does Not Cover
This warranty does not cover the following
1. Damage due to lack or improper maintenance as described in this manual.
2. Damage which is caused by normal use and not caused by a defect in materials or workmanship.
3. Use of the product which is not consistent with the intended use as described in the operating instructions.
4. Any expendable maintenance item which need replacement or service as part of normal maintenance, unless such
items have defects in material or workmanship which cause failure or premature wear.
5. Any product which has been altered or modied in a manner not consistent with the original design of the product or in
a manner not approved by Coleman Powersports.
6. Tires
7. Damage or failures due to abuse, neglect, or misuse of the product.
Limitations of this Warranty
This warranty does not cover and Coleman Powersports disclaims any responsibility for:
1. Loss of time or loss of use of the product.
2. Transportation costs to and from the authorized center.
3. Other loss or damage to other equipment or personal items.
Length of Implied Warranties
Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any
claim as to the merchantability or tness for a particular purpose which would extend longer than the duration of this
written warranty.
Check you State Laws as some State Laws do not allow limitations as to the duration of an implied warranty. Some States
may also not allow limitation or exclusions based on incidental or consequential damages.

Location of the Warning and Safety Labels 1-1
LOCATION OF THE WARNING AND SPECIFICATION LABELS

1-2 Location of the Warning and Safety Labels
Read and understand all of the labels on
your machine. They contain important
information for safe and proper operation of
your ATV.
Never remove any labels from your ATV. If a
label becomes difficult to read or comes off, a
replacement label is available from your
dealer.
①
②
③

Location of the Warning and Safety Labels 1-3
④ ⑤
⑥

1-4 Location of the Warning and Safety Labels
⑦ ⑧

Location of the Warning and Safety Labels 1-5
⑨ ⑩
⑪
⑫

2-1 Safety Information
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles
differently from other vehicles including motorcycles and cars. A collision or rollover can occur
quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if
you fail to take proper precautions.
 SEVERE INJURY OR DEATH can result if you do not follow these instructions:
 Read this manual and all labels carefully and follow the operating procedures described.
 Never operate an ATV without proper training or instruction. Take a Training Course.
Beginners should receive training from a certified instructor.
 Always follow the age recommendation:
A child under 16 years old should never operate an ATV with engine size greater
than 90cc.
 Never allow a child under age 16 to operate an ATV without adult supervision, and never
allow continued use of an ATV by a child if he or she does not have the abilities to operate
it safely.
SAFETY INFORMATION

Safety Information 2-2
 Never operate an ATV without wearing an approved motorcycle helmet that fits properly.
You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved
shirt or jacket, and long pants.
 Never consume alcohol or drugs before or while operating this ATV.
 Never operate at speeds too fast for your skills or the conditions. Always go at a speed that
is proper for the terrain, visibility and operating conditions, and your experience.
 Never attempt wheelies, jumps, or other stunts.
 Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in this
manual.
 Always keep both hands on the handlebars and both feet on the footboards of the ATV
during operation.
 Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert
to changing terrain conditions when operating the ATV.
 Never operate on excessively rough, slippery or loose terrain until you have learned and
practiced the skills necessary to control the ATV on such terrain. Always be especially
cautious on these kinds of terrain.

2-3 Safety Information
 Always follow proper procedures for turning as described in this manual. Practice turning
at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
 Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on
smaller hills before attempting larger hills.
 Always follow proper procedures for climbing hills as described in this manual. Check the
terrain carefully before you start up any hill. Never climb hills with excessively slippery or
loose surfaces. Shift your weight forward. Never open the throttle suddenly. Never go over
the top of a hill at high speed.
 Always follow proper procedures for going down hills and for braking on hills as described
in this manual. Check the terrain carefully before you start down any hill. Shift your weight
backward. Never go down a hill at high speed. Avoid going down a hill at an angle that
would cause the vehicle to lean sharply to one side. Go straight down the hill where
possible.
 Always follow proper procedures for crossing the side of a hill as described in this manual.
 Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of
the ATV. Never attempt to turn the ATV around on any hill until you have mastered the
turning technique described in this manual on level ground. Avoid crossing the side of a

Safety Information 2-4
steep hill if possible.
 Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid
stalling, use proper gear range and maintain a steady speed when climbing a hill. If you
stall or roll backwards, follow the special procedure for braking described in this manual.
Dismount on the uphill side or to a side if pointed straight uphill. Turn the ATV around and
remount, following the procedure described in this manual.
 Always check for obstacles before operating in a new area. Never attempt to operate over
large obstacles, such as large rocks or fallen trees. Always follow proper procedures when
operating over obstacles as described in this manual.
 Always be careful when skidding or sliding. Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces,
such as ice, go slowly and be very cautious in order to reduce the chance of skidding or
sliding out of control.
 Never operate an ATV in fast flowing water or in water deeper than that recommended in
this manual. Remember that wet brakes may have reduced stopping ability. Test your
brakes after leaving water. If necessary, apply them several times to let friction dry out the
linings.