Compcooler COMP-BPIC-7430 User manual

COMPCOOLER, PERSONAL THERMAL TECHNOLOGY
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Backpack ICE Water Cooling System
Model: COMP-BPIC-7430
Rev. B
Operation Manual
Compcooler Technology
Jan. 2021

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COMPCOOLER Introduction:
Compcooler Technology specializes in working for personal cooling & heating systems for harsh
conditions. Compcooler has established its resume as a manufacturer for Military, Electronic,
Medical cooling equipment. The employees at Compcooler’s state of the art manufacturing facility
have been producing liquid heating & cooling systems over 15 years. Quality system: ISO9001 and
AS9100 registered facility. Certifications for major items: CE, FCC, UL, PSE, CB, FDA.
Product Categories
1. Personal ICE Water Circulation Systems
2. Micro Refrigeration Chiller Units
3. Liquid Heating & Cooling Chiller
4. Liquid Cooling & Heating Garment
5. Industrial Chiller Unit Module
6. Customized Cooling Systems
Certifications for major items
Quality System for facility

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BACKGROUND OF PERSONAL COOLING SYSTEM
In conditions of extreme heat, people may be at risk of heat stress where body under stress from
overheating. Heat stress is not only a serious condition for workers, but it can result in occupational
illnesses and injuries, heat related discomforts and illnesses include heat exhaustion, heat cramps,
heat rash or even heat stroke. Symptoms can range from profuse sweating to dizziness, cessation
of sweating and collapse. At greatest risk of heat stroke are the elderly, children and people with
medical conditions, however, even young and healthy individuals can succumb to heat if they
participate in strenuous physical activities during hot weather. It will need immediate action to cool
the person until help arrives.
LIQUID CIRCULATION COOLING SYSTEM
Liquid circulation cooling system is an active cooling solution, it can cool the body temperature fast
to decrease incidence of thermal stress and heat stroke while increase comfort, safety, focus and
endurance. Liquid circulation system includes a liquid circulation unit and a cooling garment. Mini
pump circulates cold water from chiller or ICE bladder to cooling channels embedded on the
cooling garment, and continuously flow around the body, it will keep the user’s body temperature at
a comfort and safety range.
BENEFITS OF LIQUID COOLING SYSTEM
Reduction in body core temperature, increased duration.
Reduction in skin temperature, decrease in hydration need
Reduction in heart rate, improve mental acuity
Reduction in sweat rate, maintain physical performance
COMPCOOLER Personal ICE Water Circulation Cooling System (PICS)
PICS includes a liquid circulation unit and liquid cooling garment. Mini pump circulates the cold ICE
water from bladder to micro-tubing cooling channel embedded on the liner of garment, it
continuously flows around the body to reduce body core temperature and keep user at a
comfortable cool range in hot conditions.
Detachable Bladder: 1.5L, 2.0L, 3.0L and 4.0L (Hydration)
Cooler Unit: 6L, 25L Cooler
Pump Control Unit:
ON/OFF mode: cold water circulation only
Flow control mode: 3 levels water flow control
Temp control mode: precise temp control for circulation liquid
Liquid Temperature range: 2°C-10°C (36 °F -50 °F )
Cooling time:
1-3 hours for 1.5L frozen bladder
3-6 hours for 3.0L frozen bladder
4-8 hours for 6L ICE Cooler
8-12 hours for 25L ICE Cooler
Operation Ambient: 10°C-65°C (36 °F -148 °F )

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Backpack ICE Water Cooling System
Model: COMP-BPIC-7430
Description:
Compcooler Backpack ICE Water Cooling System (BPIC) is made up of Backpack, 3.0L
detachable bladder, On/Off pump unit, battery and liquid cooling vest. Pump unit circulates
cold water from bladder to cooling channel embedded on the vest liner, continuously flow
around the body to reduce body core temperature, it keeps user at a comfort and safety
range to against heat stress. Backpack model with 3.0L bladder provides 3-5 hours cold
water circulation. Mesh liquid cooling vest has better air permeability, front zipper and
sides adjustable device, body fit design. BPIC is designed for portable underwear
application.
Components List
Backpack 3.0L Bladder Battery Pump Liquid Cooling Vest
Item
Description
Quantity
1
Backpack Circulation Unit
(Includes: Backpack, Bladder, Pump)
1
2
Mesh Liquid Cooling Vest
1
3
Battery 7.4V 2200mAh
1
4
Charger 110V-220V
1
5
Manual
1

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Backpack ICE Water Cooling System
Model: COMP-BPIC-7430
Specifications:
Backpack
Fabric: Black Oxford
Liner: Reflective insulation material
Detachable Bladder
Material: TPU
Connector: Quick fittings
Open: Roll Close
Diaphragm Pump unit
Control: On/Off mode
Water flow: 500ml/min
Voltage: 7.4V
Current: 0.2A
Pump Case: plastic
Connector: CPC female quick fittings
Battery
7.4V 2200mAh Rechargeable Li-Ion Battery
Charger: 110-220V
Mesh Liquid Cooling Vest
Fabric: Nylon Stretch Mesh
Liner: Mesh
Color: Black, Green, Blue
Zipper: YKK
Cooling Channel: Silicon Tubing
Manifold: aluminum
Connector: CPC male quick fittings
Sides adjustable device: stretch Velcro
Dry weight: 0.5kg
Size: XS/S, M/L, XL/2XL, 3XL/4XL

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Backpack ICE Water Cooling System
Model: COMP-BPIC-7430
Backpack Performance:
Cooling time: 3-5 hours by 3.0L frozen bladder
Temperature range: 2°C-10°C (36 °F -50 °F )
Battery operation: 8 hours
Noise: 45dBA
Dry Weight: 1.5KGS
Ambient Temperature: 0-65℃
Optional Components
1. Pump unit
Flow control mode, 3 levels pump control
Level I 200ml/min
Level II 350ml/min
Level III 500ml/min
2. Battery
7.4V 5A Rechargeable battery

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Operation Processes
Preparation and Unit Checking
1. Battery Charging
Full Charge of battery, LED light of charger change from RED to GREEN
TIPS: press “Remaining Battery Capacity” on battery,
3 Led lights mean 80-100%, 2 lights mean 60-80%, 1 light means 50% less.
2. Bladder Connection:
Filling water into Roll-Top, connect the bladder Outlet/Inlet with
backpack unit.
Checking: bladder no leaks, quick fittings connection is fine,
3. Vest Connection:
Connect backpack unit with cooling vest, once you hear a click, it’s in position.
Checking: Vest no leaks, quick fittings connection is fine.
4. Start circulation:
Press On/Off switch, Pump circulates water from bladder into micro tubing cooling
channels of cooling vest, then flow back to bladder. User may see the water flow back to
bladder from Inlet fitting.
Checking: Battery works fine, pump works fine.
5. Bladder Freeze:
Step I- Freeze Bladder: Fill water into ROLL TOP. Water must be below FILL LINE to
create an air packet.
Step II-After bladder is frozen, fill small amount
circulation water into the roll top.
Step III-Connect ICE bladder to cooling unit, Outlet
and Inlet.
Step IV-Start circulation with ON/OFF switch or
Temp controller.

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ICE Cubes option:
For instant use, fill ICE cubes with small amount water into Roll Top.
(ICE cubes may melt faster than frozen bladder.)
Cleaning and Drying
Disconnect bladder from cooling unit and remove moisture, then hang to dry.
Operation step I
1. Bladder connection:
Fill small amount circulation water into roll top for quick operation
Connect bladder with backpack unit by quick fittings
Tips: if bladder was not lay flat or not create an air packet in the fridge, quick fittings are
possible to be froze, please be patient for fitting melt or unfreeze quick fittings by tap
water.
2. Battery connection
Connect battery with pump unit by 4017 plug.
Operation Step II
1. Liquid Cooling Vest:
Put on liquid cooling vest, adjust sides body fit
device and make sure cooling channel contact
your skin.
Tips: User may adjust the size to a comfortable
range and get better cooling performance.
2. Backpack Unit
Pull on Backpack, tight the strap, connect quick fitting with cooling vest, once you hear
a click, it’s in position.
Tips: no difference for inlet or outlet for cooling vest connection.
3. Start cooling
User may press On/Off switch to start cold water circulation or stop circulation.
Please make sure vest be connected before circulation.
4. Extend cooling time
User may replace the frozen bladder to extend cooling time.
User may fill in ICE cubes for quick cooling operation.

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Clean and Maintenance
1. Backpack:
User may use wet clothing to clean the backpack exterior dirty directly.
2. Vest clean:
Prefer to clean by hand wash then hang dry.
Machine wash by Laundry bag: wash liquidheating and cooling vest using a front-loading
wash machine with cold water on a gentle/delicate cycle.
Note: DO NOT BLEACH, NO IRON, NO DRYER, TUMBLE DRY ON LOW
Components Renewal
1. Battery: user may purchase an extra replacement battery or 7.4V 5A battery.
2. Bladder: user may purchase more extra bladders to extend cooling time.
3. Pump: user may purchase flow control pump unit to replace On/Off pump unit.
4. Cooling vest: user may purchase cooling T-shirt or cooling garment to replace the
cooling vest, all Compcooler cooling garments are compatible with backpack circulation
unit.
Storage:
Unit Storage
Please empty the circulation water from circulation system and vest before storage.
1. Bladder empty: disconnect the bladder from backpack, empty the liquid.
2. Vest empty: connect the empty bladder with backpack, lean or upside down, press
On/Off to restart circulation, pump will push the water inside cooling channel return to
bladder,
Tips: make sure no water re-circulation from bladder to vest.
3. Unit dry: please hang dry the bladder and unit more than 10 hours before storage.
4. Restart system: after long term storage, please fill in clean water and run the unit more
than 10 minutes to reactive pump.

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Battery Storage
1. Shall be in the clean and dry ventilation room at temperature 0℃-35℃(32℉-95℉)
2. Shall keep out of fire or heat and avoid touching corrosion elements
3. Shall be charged every 6 months during storage
4. Keep the battery out of children’s reach
Please STOP using the battery if any abnormal be found!
Safety:
It is important to become thoroughly familiar with the manual and operating characteristics
of the unit. It is the owner’s responsibility to assure proper operator training, installation,
operation and maintenance of the unit. Observe all warning can result in injury to the
operator and severe mechanical damage to the unit.
Warranty:
Compcooler Warrants to the original Purchaser that products sold shall be free from
defects material and workmanship for warranty period not exceed one year from the date
of shipment. Compcooler agrees to correct for the original user of this product, either by
repair, or at the manufacturer’s election by replacement. This warranty shall not apply if
the defect or malfunction was caused by accident, neglect, unreasonable use, improper
service, or other causes not arising out of defects in material or workmanship. The
manufacturer’s sole obligation under this warranty is limited to the repair or replacement of
a defective product and shall not in any event be liable for any incidental or consequential
damages of any kind resulting from use or possession of this product.