Control Concepts SMAUFUSION-RDK5 User manual

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CONTROL CONCEPTS, INC. 2 YEAR LIMITED WARRANTY
CONTROL CONCEPTS, INC. warrants that the products delivered will be as described in the sales order or contract.
CONTROL CONCEPTS, INC. warrants to the original user that CONTROL CONCEPTS, INC. products will be free from
defects in materials and workmanship for a period of two (2) years after the date CONTROL CONCEPTS, INC. ships such
products.
If any CONTROL CONCEPTS, INC. product is found to be defective in material or workmanship during the applicable
warranty period, CONTROL CONCEPTS, INC.’s entire liability, and purchasers sole and exclusive remedy, shall be the
repair or replacement of the defective product at CONTROL CONCEPTS, INC.’s election. CONTROL CONCEPTS, INC.
shall not be liable for any costs or expenses, whether direct or indirect, associated with the installation, removal or
re-installation of any defective product. All shipping and freight costs are the responsibility of the customer. CONTROL
CONCEPTS, INC.’s limited warranty shall not be effective or actionable unless there is compliance with all installation and
operating instructions furnished by CONTROL CONCEPTS, INC., or if the products have been modified or altered without
the written consent of CONTROL CONCEPTS, INC., or if such products have been subject to accident, misuse,
mishandling, tampering, negligence or improper maintenance. Any warranty claim must be submitted to CONTROL
CONCEPTS, INC. in writing within the stated warranty period.
CONTROL CONCEPTS, INC.’s limited warranty is made in lieu of, and CONTROL CONCEPTS, INC. disclaims all other
warranties, whether expressed or implied, including but not limited to any IMPLIED WARRANTY OF MERCHANTABILITY,
ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, any implied warranty arising out of a course of
dealing or of performance, custom or usage of trade.
CONTROL CONCEPTS, INC. SHALL NOT, UNDER ANY CIRCUMSTANCES BE LIABLE FOR ANY DIRECT, INDIRECT,
INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOSS OF PROFITS,
REVENUE OR BUSINESS) OR DAMAGE OR INJURY TO PERSONS OR PROPERTY IN ANY WAY RELATED TO THE
MANUFACTURE OR THE USE OF ITS PRODUCTS. The exclusion applies regardless of whether such damages are
sought based on breach of warranty, breach of contract, negligence, strict in tort, or any other legal theory, even if
CONTROL CONCEPTS, INC. has notice of the possibility of such damages.
By purchasing CONTROL CONCEPTS, INC.’s products, the purchaser agrees to the terms and conditions of this limited
warranty.
WARNING: The Control Concepts, Inc. power controllers use power thyristors to switch voltage to the connected load.
Line voltage must be assumed at the output terminals at all times, even when the control signal has been removed and
the load voltage appears to be off. It has been mandated by the National Electrical Code and the Occupational Safety and
Health Act of 1970 that a physical disconnect be opened ahead of all remotely actuated controls before performing any
maintenance work on the controller or its connected load.
PROPRIETARY DATA
© Copyright 2023, Control Concepts, Inc. Chanhassen, MN 55317
The information and design disclosed herein are the property of Control Concepts, Inc. and may not be used, reproduced
or disclosed in any form except as granted in writing by:
CONTROL CONCEPTS, INC
8077 CENTURY BLVD, CHANHASSEN, MN 55317
PHONE: (952) 474-6200
FAX: (952) 474-6070
www.ccipower.com
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The Remote Display can connecT to any MicroFUSION or FUSION controller to view and
change parameters on the Screen List. The Remote Display will display the Default Screen List
when first connected to a controller. This list is quite extensive and can be cumbersome,
therefore it is recommended to create a Custom Screen List using the Control Panel Software
for a more practical experience.
Note: This feature is only available on MicroFUSION firmware version 1.80.00 and FUSION firmware version
6.00.00 and later.
The Remote Display is manipulated using five buttons found on the front of the device. This
interface allows a user to browse through the Screen List to adjust parameters, view information
and change MAC IDs of the slave device.
The Remote Display is able to communicate with up to 10 nodes across a network if the nodes
are daisy chained together.
This manual will cover Installation, Basic Operation, and Setup of the Remote Display.
Note: The Setup process will be more efficient if all networked controllers have been setup and configured
before the Remote Display is connected.
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Wall mounted Remote
Display
Rear housing used for remote mounting.
Housing not used when mounting in a FUSION controller.

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DISPLAY SCREEN
A 2-Line Display that shows information about a selected parameter.
MOVEMENT
The Up/Down Movement arrows are used to navigate between parameters. In addition, when a parameter is selected the
Movement arrows move the 2-Line Display cursor left or right to assist in setting the parameter value.
SELECT
The green Select button is used to enter and exit parameters.
POSITIVE/NEGATIVE ADJUSTMENT
The Adjustment buttons increase or decrease the value of parameter.
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The Remote Display kit includes all necessary components (excluding knockout punch) to mount the Remote Display to
the front of an electrical enclosure. This allows for easy viewing and adjustment of parameters and reduces costs by
eliminating the need for external gauges.
The Remote Display meets CE and UL requirements. CE testing was conducted with a (25 Ft) Ethernet cable from the
controller to the Remote Display. Contact the factory if you require a length longer than (25 Ft).
Mounting Considerations
- Must be mounted on an enclosure with a smooth surface.
- Maximum panel thickness: 0.25 in [6.4 mm].
Mounting Kit Includes:
(1x) Gasket
(1x) Ferrite
(1x) Remote Display Retainer
(4x) Screws
(1x) (5/25 Ft) Shielded Ethernet Cable
(1x) Replacement Remote Display Cover
1. Remove the (4x) screws securing the lid (Figure 3.00).
2. Disconnect the Remote Display Ethernet cable from the controller (Figure 3.01)
3. Manipulate the (4x) retaining clips to remove the Remote Display from the lid (Figure 3.02).
4. Insert the Replacement Remote Display Cover into the lid (Figure 3.03).
5. Attach the lid to the controller using the (4x) lid screws.
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Figure 3.00: Remove
(4x) screws
Figure 3.01: Remove
Remote Display
Cable
Figure 3.02:
Placement of
retaining clips
Figure 3.03: Insert
Remote Display
Cover

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5. Remove the (1 Ft) cable from the Remote Display. Run one end of the (5/25 Ft) Ethernet cable to the Remote Display
connector on the side of the controller (Figure 3.04).
6. Attach the other end of the Ethernet cable to the connector on the Remote Display. Place the ferrite as close to the
connector as possible (Figure 3.05).
7. Make a 1/4 DIN (3.63 in x 3.63 in [92.1mm x 92.1mm]) size hole in the cabinet (Figure 3.06).
8. Place the gasket on the back of the Remote Display. Make sure the gasket does not overhang the edges of the Remote
Display. Place the Remote Display inside of the 1/4 DIN cutout of the cabinet with the Remote Display facing outward.
9. Attach the Remote Display retainer with provided mounting screws. When tightening down the Remote Display make
sure to apply equal pressure to each screw to ensure the gasket seals properly. When properly installed the gasket
should be compressed 50% on all sides. If the gasket becomes damaged during installation please contact Control
Concepts, Inc. for a replacement.
- Installation Complete -
Figure 3.04: Attach Ethernet cable to
controller
Figure 3.05: Check placement of
ferrite
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Figure 3.06: Knockout Dimensions

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Mounting Kit Includes:
(1x) Gasket
(1x) Ferrite
(1x) Rear Housing
(4x) Screws
(1x) (5 /25 Ft) Shielded Ethernet Cable
1. Run one end of the Ethernet cable to the CCI Link™
port on the side of the controller (Figure 3.07).
2. Attach the other end of the Ethernet cable to the
connector on the Remote Display. Place the ferrite
as close to the connector as possible (Figure 3.08).
3. Make a 1/4 DIN (3.63 in x 3.63 in [92.1mm x 92.1mm]) size hole in the cabinet (Figure 3.09).
4. Place the gasket on the back of the Remote Display. Make sure the gasket does not overhang the edges of the Remote
Display. Place the Remote Display inside of the 1/4 DIN cutout of the cabinet with the Remote Display facing outward.
5. Attach the Rear Housing with provided mounting screws. When tightening down the Remote Display make sure to
apply equal pressure to each screw to ensure the gasket seals properly. When properly installed the gasket shall be
compressed 50% on all sides. If the gasket becomes damaged during installation please contact Control Concepts,
Inc. for a replacement.
- Installation Complete -
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Figure 3.07: Attach Ethernet
cable to controller
Figure 3.08: Check placement of
ferrite
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Figure 3.09: Knockout Dimensions

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Review Chapter 2: Points of Interest for clarification of button
keywords. The Remote Display is manipulated using a five
button interface which allows a user to view/change
parameters of a connected controller. The parameters shown
on the 2-Line Display are called from a ‘Screen List’, Figure
4.00 shows examples of how those ‘screens’ (parameters)
will appear.
Auto Scroll
The controller will automatically start in Auto Scroll, which will
cycle through the first 8 screens of the Screen List every few
seconds. Auto Scroll can be enabled or disabled through
Control Panel.
Manual Scroll
Press any of the Movement arrows to force the 2-Line Display into Manual Scroll. To return to Auto Scroll, press and hold
either Movement arrows for a minimum of two seconds. If the Remote Display idles for ten minutes in Manual Scroll, it will
automatically return to Auto Scroll (if Auto Scroll is enabled).
Movement
The Up and Down Movement arrows are used to scroll through different screens. If a settable parameter is selected, the
arrows will move the cursor left or right on the 2-Line Display in order to change the values of the parameter.
Changing Values
Settable parameters will display a dot in front of the parameter name. To adjust the
value, press the green Select button to select the parameter. The dot will change to an
arrow (Figure 4.01). Only one number can be adjusted at a time. Use the Movement
arrows to move the cursor left or right in order to fully change the value and press the
Plus or Minus Adjustment buttons to increase or decrease the value. After the desired
value is reached, press the green Select button to accept the changes.
If the settable parameter has a star next to the displayed name, that indicates that the
parameter has been locked. To unlock the parameter, enter the user set Parameter
Lock or connect the controller to Control Panel. For more information, refer to the
Control Panel User’s Manual.
Note: If the parameter entry is left unchanged, or the accept button is not pressed within 20 seconds
the parameter will return to the original value.
The Default Lists will show information such as line/load voltages, load currents and heatsink temperatures. If the
controller is equipped with a communications card the Default Screen List will also show specific parameters pertaining to
the communications settings. The Screen List can be customized by connecting the controller to the Control Panel
Software. Within the Software any combination of screens can be programed (limit 50 screens). Refer to the Control Panel
User’s Manual for details on customizing the Remote Display Screen List.
Note: If the Custom Screen List is updated while the Remote Display is connected, the Screen List must be manually updated. Navigate to
Client Display Configuration, select Update Data, and then select Screen List. The Remote Display will then update the current Screen List.
Figure 4.00: Screen List appearance
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Figure 4.01:
Top - Unlocked Settable Parameter,
Middle - Selected Parameter,
Bottom - Locked Parameter
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A parameter lock can be setup to prevent anyone from changing parameter values using the Remote Display keypad.
Refer to the Control Panel User’s Manual for details on locking parameters on the Remote Display.
The Remote Display has two categories of screens: Remote Node Monitor and Client Display Configuration.
When first powered-on, the Remote Display will cycle through the first 8 screens of the default or user-set Screen List.
The Remote Node Monitor displays the Screen List of the controller that is currently communicating with the Remote
Display. Therefore, the available screens within the Remote Node Monitor will change when a new slave device is
selected. To cycle back to the top of Screen List, hold either of the movement arrows for at least 2 seconds.
The Client Display Configuration allows a user to access communication information. The Screen List of this section
cannot be changed and will always show:
* = screen/parameter can be user manipulated
Screen Description
Server MAC ID* MAC ID of the controller that is currently communicating with the Remote Display
Locate MAC ID* Flashes the LEDs of a controller that matches the selected MAC ID value
Update Data* Stores information from the controller that is currently communicating with the Remote Display.
When selected, this screen will give access to:
Selection Description
Screen List Updates Screen List (Remote Node
Monitor)
Tag Name Updates the displayed Tag Name
Custom Text (Cust Text) Updates any custom text used
Parameter Lock Mask (ParamLk Msk) Updates locked out parameters
Analog Input MP Text (Ain MP Text) Updates custom text
All Updates ALL information from the
current controller
Display MAC ID* MAC ID of the Remote Display, can be set to a value from 1 - 63
Serial Number Serial Number of the Remote Display
Network Status Displays current Network Status in a binary format. See Section 4.3.3 for more information.
Node Count Displays the number of successfully connected controllers
On-Line MAC ID Displays and cycles through all the MAC IDs of successfully connected controllers
Software ID / Version Displays the current Software ID and Version of the Remote Display
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There are a few ways to identify which controller is currently communicating with the Remote Display on a Network:
Option 1: Locate MAC ID
Using the Remote Display, navigate to the Client Display Configuration and select Locate MAC ID. Then, enter the MAC ID
of the node that needs to be identified and press the green Select button to initialize the feature. The node matching the
entered MAC ID will begin to flash its LEDs.
Option 2: Server MAC ID
Using the Remote Display, navigate to the Client Display Configuration and select Server MAC ID. This screen will display
the MAC ID of the current slave node. Selecting this screen will enable the user to change the value of the MAC ID.
Changing the value will change the slave node to the matching MAC ID.
Option 3: Controller Tag Name
If the controllers Custom Screen List has the Controller Tag Name screen enabled, then the Remote Display can view the
tag name through the 2-Line Display. Using the Remote Display, verify that the Remote Node Monitor is selected. Then,
scroll through the Screen List using the Movement arrows until the tag name appears on the 2-Line Display. The Remote
Display will not display “Controller Tag Name”, only the Tag itself.
[MP 26] Network Status
Units: N/A
Binary Format: xxxxxxxx
Representation:
BIT
7 Buss-Off: The Remote Display is Off-Line / In Error
6 Bus - Passive: The Remote Display has detected network errors, but is not Off-Line
5 DUP MAC: The Remote Display is Off-Line due to another node having the same
MAC ID
4 Timeout: The connection with the server node timed out
3,2 Not Used
1 An explicit connection has been established with the server node
0 The Remote Display is on the CCI Link™ network with another node
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Setup for the Remote Display can be completed in three easy steps.
Step 1: Screen List
- Connect the controller to Control Panel and verify that the MAC ID is unique on the network. If the controller has not yet
been setup, refer to the appropriate User’s Manual.
- Navigate to the Display category and customize the Screen List. Refer to the Control Panel User’s Manual for more
information on Custom Screen Lists.
Step 2: Connect and Power
- If the Remote Display is being utilized in a Handheld Remote Display kit, connect an Ethernet Cord from the Handheld
Display kit to the desired controller.
- If the Remote Display is to be mounted in an enclosure or wall mounted, refer to Chapter 3: Installation.
- Verify that the Remote Display is connected to a controller and power is applied.
Step 3: MAC ID
- Using the Remote Display, navigate to Client Display Configuration.
- Within Client Display Configuration, navigate to Display MAC ID.
- Change the MAC ID to a unique value from 1 - 63, make sure that the Remote Display MAC ID does not match any
controller on the network.
The Remote Display can now be used to monitor/change any parameters that were set in the Custom Screen List.
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Are the Remote Display cables in the same wiring path as other voltage carrying wires?
No. The Remote Display is powered and has interaction with the connect controller only through the shielded Ethernet
cables.
Why doesn’t the Remote Display turn on?
1. Check the supplied power to the controller or network.
2. Verify that the P1 (1-10) Command Connector Pin 8 (/common) has +5VDC supplied.
3. Check connections of the Ethernet Cable.
Screen List on Remote Display does not match programmed Custom Screen List
Navigate to the Client Display Configuration on the Remote Display, and select the Update Data screen. Then, select
Screen List. This will update the Screen List stored on the Remote Display with the Screen List from the slave device.
Verify Ferrite Installation
The Ferrite must be installed as close to the Remote Display connector as possible.
Note: The Ferrite is the black ring sent with the Remote Display Kit.
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Remote Display Kit
Cable Length MicroFUSION FUSION
5 Ft SMAUFUSION - RDK5 SMAFUSION - RD5
15 Ft SMAUFUSION - RDK15 SMAFUSION - RD15
25 Ft SMAUFUSION - RDK25 SMAFUSION - RD25
Ethernet Cables
Length MicroFUSION FUSION
5 Ft 0058007 - 0050 - 05 0058003 - 0050 - 05
15 Ft 0058007 - 0050 - 15 0058003 - 0050 - 15
25 Ft 0058007 - 0050 - 25 0058003 - 0050 - 25
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This manual suits for next models
2
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