Cordivari PIASTRATERM ISP User manual

USER MANUAL
BOILER PIASTRATERM
1. General
This document is intended for the installer and final user.
Therefore, after plant installation and start-up, ensure that
this document has been delivered to the final user or
managing supervisor of the plant.
Cordivari boilers Piastraterm have been designed and
constructed for the production and storage of sanitary hot
water by means of a external heat exchanger on the
boiler, powered by sources of thermal energy of various
types (Heat generator, Heat Pump, Solar panel) which use
water as a thermal carrier liquid.
Boilers Piastraterm are indicated for installations where
there is a high demand for sanity hot water and that needs
a tank with a high exchangeable power/volume storage
ratio, due to its peculiarities.
Basically, boilers Piastraterm are composed of:
·One accumulation tank which has an accumulation
function
·One plate heat exchanger
·One circulation group for sanitary hot water
·All related joints and connections
Any use of this product which is not in accordance with
information indicated in this document shall release the
manufacturer from all liability and will void all aspects of
the guarantee.
2. Condizioni di esercizio
For maximum operating temperatures and pression
please refer to the data plate installed on the equipment.
The maximum operating temperatures reported in this
document and on the equipment data plate are to be
understood as maximum resistance temperatures in the
internal covering of the boilers. The maximum temperature
of use must respect national norms regarding energy
consumption.
Water features
Piastraterm boilers are subjected to problems in presence
of water with high tendency to create calcareous deposits.
In this regards, it is reminded that such a tendency to
create calcareous deposits depends on the hartness of
water (normally indicated in French degrees). However,
this is not the only parameter to be considered since PH
and temperature also play an important role.
In general with sanitary hot water production plants, follow
norms and local regulations regarding water treatment in
accordance with characteristics. The guarantee does not
cover any damages derived from failure to comply with the
aforementioned prescriptions.
3. D.H.W. Accumulation Tank
The Accumulation Tank described in this document have
been constructed in compliance with directive 97/23/CE
(PED) relative to pressure equipment with contained liquid
and according to operating conditions provided for
use.Vaso Inerziale
3.1 Category identification (Directive 97/23/CE)
The entire range of Cordivari boilers have lower levels
than the threshold values described as follows:
• Receptacle for water containment (group 2) with a vapour
pressure at maximum permitted temperature less than 0.5
bar over normal atmospheric pressure (1033 mbar),
maximum operating pressure PS > 10 bar, product PSxV >
10,000 [bar x L], PS > 1000 bar;
•Piping for water containment (group 2) with vapour
pressure at maximum permitted temperature less 0.5 bar
over normal atmospheric pressure (1033 mbar), maximum
operating pressure PS > 10 bar, diameter DN > 200 and
product PS x DN < 5000 [bar xmm].
Therefore, all Cordivari boilers, in accordance with Art.3.3.
and as shown in attached tables 4 and 5, must not be CE
marked. However, Cordivari S.r.l. guarantees standard
manufacturing procedure as established by the directive
(according to Quality management and quality assurance
standards UNI EN ISO 9001:2000 –UNI EN 14001:2004)
which ensures user safety and manufacturer identification.
4. Plate heat exchanger and circulation group
For a correct use and maintenance of these components
please refer to the related booklet provided with the
equipment.
5. Installation and maintenance
•Boilers Piastraterm must always be installed sheltered
from atmospheric agents, on adequately solid bases and,
before any connections are made, making sure that there
is sufficient space for exchanger, magnesium anode and
resistance extraction.
•Verify the presence of magnesium anodes upon
installation
•For a correct use of Piastraterm boilers it is
necessary to connect the equipment to the electricity
supply network of the circulation group supplied with
the product. Normally, it is recommended to connect
the circulation group to the electricity supply network
through a switch and keep it on all the time (without
the use of any thermostat) in order to avoid
CONDITIONS OF LIMIT
HEAT EXCHANGE
R
Pmax = 12 Bar
Tmax= 99°C
STORAGE
≤
1000 lt Pmax = 8 Bar
>
1000 lt Pmax = 6 Bar
Tmax= 90°C
D.H.W. HARDNESS MAX = 30°F
CORDIVARI srl • Z. I. Pagliare 64020 Morro D'Oro (TE) • Italy • Tel. [phone] - Fax [phone]
Cod. Fisc. / Part. IVA e Reg. Imp. TE 00735570673 - R.E.A. TE N. 92310 • Cap. Soc. € 4.000.000,00 i.v.
UNI EN ISO 9001:2008 - UNI EN ISO 14001:2004 • www.cordivari.it - [e-mail]
BS_038 Rev_1 del 10-2014_PIASTRATERM.doc
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calcareous drops into the plate heat exchanger. It is
mandatory to avoid to run dry the circulation group.
The primary circuit must be connected to a boiler
temperature check (thermostat). All electricity
connections have to be executed by qualified
personnel only.
•Verify that the position where Boilers are to open are
large enough to allow for free passage toward the outside
without any need for demolition. The guarantee does not
cover any costs derived from a failure to observe this
point.
•Handling phases require movement of equipment with
weight exceeding 30 kg and require the use of proper
hoisting and transport means. For this purpose,
receptacles are to be moved only when empty by means
of special platforms or hoisting eyebolts.
•In general with sanitary hot water production plants,
follow norms and local regulations regarding water
treatment in accordance with characteristics. The
guarantee does not cover any damages derived from
failure to comply with the aforementioned prescriptions.
•Equipment installation and operation in respect of these
instructions must always respect norms of national and
local laws in the place of installation. In particular, the inlet
connection for cold sanitary water supply to the water
system must take place by means of a hydraulic safety
group in accordance with norm EN 1487:2002, including at
least one shut-off valve, a relief valve, a relief valve control
device, a safety valve, a hydraulic load shut-off device, all
accessories necessary for working in safety with boilers.
•This plant shall also have an adequate expansion system
both on the heating side and on the sanitary side. Even
when laws permit that said expansion system can be
made up only of one properly sized safety valve, it is best
to install a membrane closed non-toxic expansion tank
also to prevent continuous opening of the safety valve and
to prevent needlessly overloading the boiler.
•If the sanitary water system exceeds admissible boiler
pressure levels, install a pressure regulator at an adequate
distance from the boiler to prevent overheating of the
pressure regulator itself.
•The Anoden Tester device allows a periodic control of the
efficiency of the magnesium-anode and cathode protection
and in case replace the magnesium-anode at a later stage.
After a first replacement, it is recommended to arrange
periodical maintenance and replacement of the anodes
without waiting for their complete degradation. This is due
to the fact that only an updated and efficient protection
system will ensure a long duration of the equipment. In the
case in which the operating conditions (temperature and
water features) lead to a high deterioration of the
magnesium anodes, it is possible to install anodes with
impressed electricity that are available on request.
•It is reminded that all the electronically equipment are to
be always connected to the ground. Upon start-up and
after some days of operation, check bolt tightening on the
flange, easily accessible thanks to the removable flange
covering.
6. Connections
6.1 Hydraulic connections
The plant connection diagram shown here within is
intended solely as a guideline and is not binding in as
much as it is the job of the designer of the plant onto which
the boiler will be installed to evaluate, in accordance with
current installation norms, the best plant diagram for use in
compliance with limits set by data stated by the
manufacturer.
•DO NOT START THE CIRCULATION GROUP
BEFORE THE BOILER IS FILLED UP WITH
WATER
6.2 Electric connections
At installation of the Piastraterm boiler, connect the
electricity supply of the sanitary circulation
group provided with the product. Usually, it is
recommended to connect the circulation group
to the electricity supply network through an independent
switch and keep such circulation group always in use
(without the use of any thermostat) in order to avoid
calcareous deposit phenomenon into the plate to plate
heat exchanger. Do not start the circulation group
before the boiler is filled up with water.
Boiler Piastraterm can be supplied with the electronic
display for calorifiers Easy Conctrol mounted on the tank
and not wired (only for models that are compatible for
it). In this case connections related to the electricity supply
box have to be executed.
ATTENTION!! Carefully read the usage instructions of
the electronic supply box Easy Control for all
information related to connections, use, programming,
functionality features, safety and product
recommendations!
7. Disposal
At the end of the working life cycle of this product, its metal
components must be given to operators
authorised in the collection of metal
materials for recycling, while all non-metal
components must be given to operators
authorised for their separate disposal.
Products must be managed, if disposed of by the final
client, as similar urban waste and therefore respecting
town laws in the town where they are located. They must
never however be managed as household waste.
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Hydraulic scheme
KEY
A
Sanitary water inlet
4
Circulator group (pump, shut-off valves, non-return valve)
B
Sanitary hot water fixtures
5
Hydraulic safety group
C
Heating system
6
Electronic display Easy Conctrol (OPTIONAL)
D
Recirculation
7
Magnesium anode
E
Outlet
8
Thermostatic mixer valve (With Easy Control, although
normally closed bypass valve with a 220 volt coil)
1
D.H.W. Accumulation Tank
2
Heat generator
9
Safety valve
3
Expansion tank
10
Plate heat exchangert
The Anoden Tester device allows for
verification of
magnesium anode efficiency.
When key P is pressed, the L gauge will
position itself in the green coloured area to
indicate proper anode function. If the gauge
should remain in the red zone, the anode must
be checked and replaced if necessary.
BS_038 Rev_1 del 10-2014_PIASTRATERM.doc
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Sistema Qualità Aziendale UNI EN IS
O
9001:200
8
Radiatori -Sistemitermici solari - Recipienti in pressione- Canne fumarie
Sistema GestioneAmbientale UNIENISO14001:2004
www.cordivari.it - www.cordivaridesign.it - info@ cordivari.it
Tel [phone] - Fax [phone]
RADIATORI – BOLLITORI – SERBATOI CORDIVARI Srl I-64020 Morro D’Oro (TE)
RECIPIENTI IN PRESSIONE – ARIA COMPRESSA Zona Ind.le Pagliare -Cap. Soc. € 4.000.000,00 i.v.
S I S T E M I T E R M I C I S O L A R I Cod. Fisc. - Part. IVA - Reg. Impr. TE 00735570673
SISTEMI FUMARI – CONTENITORI ALIMENTI R.E.A. TE N. 92310 - VAT Id Nr. IT 00735570673
PL HURU SLOS
K
LT
IF GB D
G
R
ROCZE
DICHIARAZIONE DI CONFORMITA’/ DÉCLARATION DE CONFORMITÉ/ DECLARATION OF
CONFORMITY/ KONFORMITÄTSERKLÄRUNG/ DECLARACIÓN DE CONFORMIDAD/ PROHLÁŠENÍ O
SHODċ/ DECLARAğIE DE CONFORMITATE/ ȾȿɄɅȺɊȺɐɂə ɈɋɈɈɌȼȿɌɋɌȼɂɂ/ ZAĝWIADCZENIE
ZGODNOĝCI/ ǻdzȁȍȈǾ ȈȊȂȂǵȇĭȍȈǾȈ/ KONFORMITÁSI NYILATKOZAT/ ATITIKTIES
DEKLARACIJA/ VYHLÁSENIE O ZHODE/ IZJAVA O SKLADNOSTI
La Ditta / L'entreprise /The Company /Die Firma /La Empresa /spoleþnost /firma/ɤɨɦɩɚɧɢɹ/ Firma /ȘİIJĮȚȡİȓĮ/a
cég/Ƴmonơ/firma/podjetje
Cordivari S.r.l. con sede a/ compagnie basée à /with registered offices in /mit Sitz in/ con sede en / se sídlem v/ cu sediul
în/ ɪɚɫɩɨɥɨɠɟɧɧɚɹ ɩɨ ɚɞɪɟɫɭ/ z siedzibąw/ ȝİ ȑįȡĮ/ székhely/kurios buveinơyra/ so sídlom v/ s sedežem v kraju
Morro D’Oro (TE)- Zona Ind. Pagliare. - C.F. Part.IVA e Reg.Imprese TE n. 00735570673 Cap. Soc. € 4.000.000,00 i.v.
Dichiara, sotto la propria responsabilità che i prodotti /Déclare sous la seule responsabilité que les produits /hereby
declares, under its own responsibility, that the products / Erklärt auf eigene Verantwortung, dass die Produkte:/ Declara, bajo
su responsabilidad que los productos/ Prohlašuje na svou výluþnou výluþnou odpovČdnost, že výrobky / Declară, pe propria
răspundere căprodusele/ Ɂɚɹɜɥɹɟɬ ɩɨɞ ɫɜɨɸ ɢɫɤɥɸɱɢɬɟɥɶɧɭɸ ɨɬɜɟɬɫɬɜɟɧɧɨɫɬɶ, ɱɬɨ ɩɪɨɞɭɤɬɵ,/ deklaruje, na wáasną
odpowiedzialnoĞü, Īe produkty/ ǻȘȜȫȞİȚ, ȣʌ'İȣșȪȞȘ IJȘȢ ʌȦȢ IJĮ ʌȡȠȧȩȞIJĮ / Saját felelĘssége tudatában kijelenti, hogy a
rendelkezĘkövetkezĘtermékek/ Prisiimdama visiškąatsakomybĊ, pareiškia, kad produktai / izjavlja pod lastno
odgovornostjo, da so proizvodi
PIASTRATERM ISP PIASTRATERM SLB
Sono conformi alle seguenti norme/ sont conformes aux normes suivantes /Comply with the following standards:/ Mit den
folgenden Normen konform sind/ Son conformes a las siguientes normativas:/ SplĖují požadavky následujících norem/ Sunt
conforme cu normele următoare/ ɫɨɨɬɜɟɬɫɬɜɭɸɬ ɫɥɟɞɭɸɳɢɦ ɫɬɚɧɞɚɪɬɚɦ/ sązgodne z nastĊpującymi standardami/
ȈȣȝȝȠȡijȫȞȠȞIJĮȚ ʌȡȠȢ IJĮ ʌĮȡĮțȐIJȦ ʌȡȩIJȣʌĮ/ megfelelnek a következĘnormáknak /Atitinka šiuos standartus / sú v súlade
s nasledujúcimi normami/ skladni s sledeþimi normativi
• UNI EN 1717:2002 • 97/23/CE • 2006/42/CE
Ed inoltre alle norme /Et également aux normes: /and also with the standards:/ Sowie mit den Normen:/ Y además a las
normativas:/ A dále norem/ ùi deasemenea cu normele/Ⱥɬɚɤɠɟ ɫɨ ɫɬɚɧɞɚɪɬɚɦ/ a takĪe ze standardami/ ȀĮșȫȢ țĮȚ ʌȡȠȢ IJĮ
ʌȡȩIJȣʌĮ/ valamint a következĘnormáknak/ bei standartus/ a tiež s normami/ ter z normativi
• CEI 61-150 / EN 60335-1
e, quindi rispondenti ai requisiti essenziali delle Direttive Europee/ et répondent donc aux exigences essentielles des
Directives Européennes /and therefore comply with the essential requirements of European Directives/ und daher auch den
grundlegenden Anforderungen der Europäischen Richtlinien entsprechen/ y, por lo tanto que cumplen con los requisitos
esenciales de las Directivas Europeas/ a splĖují tedy základní požadavky Evropských smČrnic/ úi, deci corespunzătoare
cerinĠelor esenĠiale ale Directivelor Europene/ ɢ, ɬɚɤɢɦ ɨɛɪɚɡɨɦ, ɨɬɜɟɱɚɸɬ ɨɫɧɨɜɧɵɦ ɬɪɟɛɨɜɚɧɢɹɦ ɟɜɪɨɩɟɣɫɤɢɯ
ɞɢɪɟɤɬɢɜ/ a tym samym zgodne z zasadniczymi wymaganiami Dyrektyw Europejskich/ țĮȚ, ıȣȞİʌȫȢ ĮȞIJĮʌȠțȡȓȞȠȞIJĮȚ ıIJȚȢ
ȕĮıȚțȑȢ ĮʌĮȚIJȒıİȚȢ IJȦȞ ǼȣȡȦʌĮȧțȫȞ ȅįȘȖȚȫȞ/ és ezáltal megfelelnek az alapvetĘEurópai Rendelkezések
követelményeinek/ ir todơl atitinka pagrindinius Europos Direktyvǐreikalavimus/ a preto zodpovedajú základným
požiadavkám európskych smerníc/ in da izpolnjujejo osnovne pogoje evropskih smernic
• 2006/95 CE
e, quando applicabile/ and, when applicable, with/ et quand applicables/ und, wenn anwendbar/ y, lo aplicable/ a v pĜípadČ
použitelnosti/ úi în cazul în care se aplică/ ɢ, ɤɨɝɞɚ ɷɬɨ ɩɪɢɦɟɧɢɦɨ/ i, w stosownych przypadkach, z/ țĮȚ ıİ ȩȜȠȣȢ IJȠȣȢ
İijĮȡȝȠıIJȑȠȣȢ țĮȞȠȞȚıȝȠȪȢ/ amelyek itt alkalmazhatók/ a v aplikovateĐných prípadoch/ in da v primerih, ko se to upošteva
• 2004/108 CE • 2002/95/CE • 2002/96/CE
Morro D’Oro lì 30/06/2014