Count Auto Pro Touch User manual

Auto Pro Touch
Numbering, Perforating and Scoring Machine.
Serial Number ___________________________
Date ___________________________________
1-2017
Version 1.0

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Table of Contents
Topic PG #
INTRODUCTION ............................................................................................................................... 5
PREFACE....................................................................................................................................... 5
SPECIFICATIONS........................................................................................................................... 5
ELECTRICAL SPECIFICATIONS........................................................................................................... 6
SAFETY PROCEDURES ...................................................................................................................... 6
BEFORE USE:................................................................................................................................ 6
DURING USE: ............................................................................................................................... 6
AFTER USE: .................................................................................................................................. 6
CARE AND MAINTENANCE............................................................................................................... 7
BEARINGS/BUSHINGS:................................................................................................................. 7
SENSOR EYE:................................................................................................................................ 7
ROLLER MAINTENANCE:.............................................................................................................. 7
NUMBERING HEADS:................................................................................................................... 7
REMOVABLE SCREWS:................................................................................................................. 7
COMPONENT IDENTIFICATION........................................................................................................ 8
SETTING UP YOUR AUTO PRO TOUCH............................................................................................. 9
DELIVERY TRAY INSTALLATION.................................................................................................... 9
PAPER STOP ASSEMBLIES ............................................................................................................ 9
MACHINE OPERATION................................................................................................................... 10
MAIN POWER ............................................................................................................................ 10
TOUCH SCREEN CONTROLLER ....................................................................................................... 11
TOUCH SCREEN OPERATION...................................................................................................... 11
COUNT LOGO AND SERVICE ACCESS ......................................................................................... 11
PERF MODE................................................................................................................................ 12
FEED MODE ............................................................................................................................... 13
NUMBER MODE......................................................................................................................... 13
TRANSPORT OPERATION........................................................................................................... 14
PROGRAMMING FOR NUMBER MODE.......................................................................................... 15
SAVING NUMBERING JOBS........................................................................................................ 16
RECALLING NUMBERING JOBS: ................................................................................................. 16
BATCH COUNTER....................................................................................................................... 17

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FEED TABLE ASSEMBLY.................................................................................................................. 18
ADJUSTING THE FEED RAILS ...................................................................................................... 19
SQUARING THE FEED RAILS....................................................................................................... 19
PAPER CALIPER ASSEMBLY COMPONENT IDENTIFICATION ...................................................... 20
PAPER CALIPER ASSEMBLY HEIGHT ADJUSTMENT FOR PAPER THICKNESS.............................. 21
ADJUSTING THE PAPER SEPARATOR SPRING ............................................................................ 21
CHANGING THE STATIONARY WHEEL ....................................................................................... 22
LOADING THE FEEDER ............................................................................................................... 23
FEEDING NOTES......................................................................................................................... 23
REPLACING FEED WHEELS ......................................................................................................... 24
CHECKING THE SENSORS........................................................................................................... 24
NUMBERING HEAD........................................................................................................................ 25
NUMBERING HEAD PART NUMBERS:........................................................................................ 26
DEPRESSING A WHEEL............................................................................................................... 27
CHANGING PRINT ORENTIATION OF THE HEAD........................................................................ 27
ADJUSTING THE VERTICAL BRACKET ......................................................................................... 28
ADJUSTING FOR A LEVEL IMPRESSION...................................................................................... 28
TIPS FOR LEVELING HEAD.......................................................................................................... 29
SETTING THE REPEAT SELECTOR ............................................................................................... 29
INK CARTRIDGE.......................................................................................................................... 31
PERF SHAFT & STRIKE PLATE ......................................................................................................... 32
REMOVING THE PERF SHAFT..................................................................................................... 32
PERFORATING AND SCORING ASSEMBLIES................................................................................... 33
GRIPPER WHEEL PERF-SCORE MOUNTING.................................................................................... 34

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INTRODUCTION
PREFACE
The Auto Pro Touch is a precision Pneumatic Numbering, Perforating, and Scoring machine.
With its intuitive touchscreen design it can perform up to 12 numbers per page. It has an
automatic bottom friction feed that is easy to setup. The bottom feed caliper assembly self-fans
the paper for a smooth consistent feed.
SPECIFICATIONS
Net Weight: ….…………………………………………………………..160 lbs (72.57 kg)
Overall Dimensions: ………………………L 32in (81.28 cm) x W27in (68.58 cm) x H 26in (66.04 cm)
Boxed Dimensions: ………………..W 35 ½in (90 .17 cm) x D 32in (81.28 cm) x H 26in (66.04 cm)
Boxed Weight: ……………………………………………………………….234 lbs (106.14 kg)
Min. Sheet Size: .……………………………………………………….……..3in (7.62 cm) x 5in (12.7 cm)
Max. Sheet Size: ….……………………………………………………………18in (45.2 cm) x 20in (50.8 cm)
Paper Weight Range: (gsm) ………………………………………………………….120-350
Perforating Speed: (sheets per hour) ……………………………………………12,000
Numbering Speed: (sheets per hour) …………………………………………...6,500

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ELECTRICAL SPECIFICATIONS
Power Requirement: 110v/220v, 60/50 HZ, AC 15AMP
Circuit Protection: 3 AMP Circuit Breaker
Air Compressor with Min 60 PSI. (Not Included)
NOTE: Older buildings, overloaded lines, and bad grounds can affect the operation of your
Auto Pro Touch. A regulated dedicated line is recommended. Operating the machine through
a power strip is not recommended.
SAFETY PROCEDURES
BE ALERT! BE CAREFUL!
BEFORE USE:
•Read through the owner’s manual. Follow instructions CAREFULLY.
•Install the machine on even ground.
•NEVER use in a wet area. Electric shock could occur.
•Use at least a 15 amp power source at 110 v
•Use a GROUNDED outlet and a GROUNDED circuit. Do not use ungrounded
equipment on the same circuit.
•Always use a dedicated line. DO NOT use with line splitting surge protector.
DURING USE:
•Exercise caution with long hair, loose fitting clothes when near the machine nip
points, while in operation.
•Keep fingers and hands away from belts, numbering heads, perforating blades, and
rubber rollers.
•Keep fingers away from any moving part.
•Keep cords clear of moving parts.
•Do not place any liquid on any surface of machine.
•Do not put heavy matter on machine.
AFTER USE:
•Turn off machine at the back panel, then unplug the main power cord. This will
prevent damage to your machine by power/voltage spikes.
•To unplug cords, always grasp the plug body, never pull on cords to disconnect.
Wire fatigue and possible shock could result from improper disconnect procedures.
•Disconnect the power before cleaning the inner machine.
•Clean all rollers, belts and moving parts.
•Cover the Machine.

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CARE AND MAINTENANCE
The Auto Pro Touch is a precision machine. It is very important to keep it free of excessive dust,
dirt and foreign matter. We recommend that you keep the machine covered when not in use.
BEARINGS/BUSHINGS: The AUTO PRO TOUCH uses 2 different style bearings sealed roller
bearing and bronze bushings. Sealed roller bearings are designed to be self lubricating, however
dirt and dust can get into them causing clogging and dirt build up. Bronze bushings need to be
oiled on a regular basis. The bronze bushings on this machine are located on the feed drive
under the feed table and on the small idler pulley's to tension the belts on the non operator
side. To oil these bronze bushings run the machine in feed mode and add a few drops of oil just
inside the shaft collar that hold the shaft in place. Also add a few drops of light machine oil such
as 3-in-ONE (do not use WD40) inside of the machine so both sides of the bushing gets oil. It is
recommended to occasionally oil the sealed roller bearings under heavy use.
SENSOR EYE: Clean the sensor area on the strike plate so paper dust does not collect and
block the sensor. Use a slightly damp cloth to remove any paper dust. A Q-Tip may be necessary
to clean and try off the sensor.
ROLLER MAINTENANCE: Excess paper dust will cause slippage of the paper. You must
clean the rollers regularly to ensure good registration. To do this, unplug the machine carefully,
remove the numbering heads, and use a clean wet rag with water only and clean each roller. If
you do keep your Auto Pro Touch clean and in top condition, it will give you years of service.
NUMBERING HEADS:
Keep your numbering heads clean with Simple Green and then oil with 3-in-ONE oil. It is
suggested to do this after every use. To clean: Remove numbering head and place it
in a small container with enough solution to just soak the numbering wheels. Stand the
head upright so that the solution does not enter into the electronics. Spin each wheel
and brush wheels lightly, pat dry or blow dry with a compressor. Do this periodically to
insure clean impressions. DO NOT USE BLANKET WASH!
REMOVABLE SCREWS: When they show signs of wear or stripping, replace as soon as
possible. If they strip or hollow out they can be costly to remove. If you do keep your
AUTO PRO TOUCH clean and in top condition, it will give you years of service.

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COMPONENT IDENTIFICATION
REFERENCES
Note: We are continuously improving and changing the machine. Specifications and
information in this manual are updated as per the change and without any notice.
Feed Table Assembly
Delivery Tray
Micro Skew Adjustment
Numbering Head
Paper Stop
Paper Stop Pg. 9
Delivery Tray Pg. 9
Touch Screen Pg. 11
Feed Rail Pg. 18
Feed Table Assembly Pg. 18
Micro Skew Adjustment Pg. 18
Numbering Head Pg. 25
Feed Rail
Touch Screen
Perf and Score Assemblies

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SETTING UP YOUR AUTO PRO TOUCH
1. Open top of crate and remove components.
2. Assemble stand part # CTS100 (If ordered). (See Directions)
3. Place machine on stand or table.
5. Place delivery tray in front so tray hooks under the steel dowels located directly below the
exit shaft. Locate the magnetic paper stops and position them on the tray.
6. Inspect the remaining parts and place them near the machine where they are easily
accessible.
7. Plug in your machine to any 110-240v outlet.
DELIVERY TRAY INSTALLATION
The delivery tray is made to fit 2 different configurations depending on if the machine is on a
dedicated stand or if the machine is on a table. Position the tray to slide it under the 2 dowel
pins and rest the angle stop up.
PAPER STOP ASSEMBLIES
There are three different paper stops. Two will have a bend and one will be straight. The straight
paper stop is the rear or back paper stop. The bent paper stops are for the side paper stops.
They hold their position using a magnet which makes it easy for adjustment. The positions for
the paper stops will change for each individual job. If the paper stops are set too close the
paper will hit them as it exits the machine and will cause a paper jam. If they are set too loose
the paper will stack in an unorganized manner. Getting the position correct is imperative to
smooth operation of the machine.
Dowel Pins used to
hold delivery tray
Back Paper Stop

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MACHINE OPERATION
MAIN POWER
On the rear panel of the machine under the feed table is the main power switch. This is the on
and off power for the entire machine. When switched on the touchscreen will turn on, this is
how you know the machine is on. Do not leave the machine on when not in use.

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TOUCH SCREEN CONTROLLER
THE TOUCH SCREEN CONSISTS OF FOUR SECTIONS:
1. Count Logo and Service Access
2. Perf Mode
3. Number Mode
4. Feeder Mode
TOUCH SCREEN OPERATION
When the machine is turned on the display may take up to 7 seconds for the home screen to
display. There is a screen saver that will turn the display off if the machine is not touched within
30 minutes. The power light will stay illuminated letting you know the machine is still on.
COUNT LOGO AND SERVICE ACCESS
If the logo is pressed a password screen is displayed. This is for factory and service access only.
This screen is for manufacturer use only. The password is not given out.
1
2
4
3

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PERF MODE
From the home screen, press the perf mode button the perf mode screen will be displayed
Home: Takes you back to the home screen.
Counter Reset: Resets the displayed counter to 0.
Jog Left and Right: Slowly advances the rollers forward or backward.
Batch Counter: Allows for stopping the machine after a batch number is reached.
Run: Turns on the transport and starts the feeding of paper
When the Run Button is pressed, the graphic will change red and the button will flash. This is
the indicator the machine is running.

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FEED MODE
Feed mode is the mode to run your AUTO PRO TOUCH as a feeder into other types of finishing
equipment. Ex. Laminators folders, staplers. etc.
Home: Takes you back to the home screen.
Counter Reset: Resets the displayed counter to 0.
Jog Left and Right: Slowly advances the rollers left or right.
Batch Counter: Allows for stopping the machine after a batch number is reached.
Run: Turns on the transport and starts the feeding of paper.
Speed Adjust: Adjusts the speed in feeder mode from 1000-9999
NUMBER MODE
Number mode is used to apply a numbering impression to a piece of paper. In this mode, enter the
positions and what number head you would like to use for that position.

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TRANSPORT OPERATION
•The Run Button will start the transport motor in any given mode. Press it again to stop
the transport. Each Mode has a timeout feature to preserve the life of the machine.
•A document may be slowly advanced through the transport by pushing and holding one
of these buttons.
EXAMPLE:
The motor should advance transport at slow speed and stop
whenever your finger is lifted.
•Controls on-off function of motor.
EXAMPLE:
Machine will run at mode and speed previously selected.
•Machine will stop.

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PROGRAMMING FOR NUMBER MODE
In Numbering Mode it is important to understand how to program the positions. The machine
must be programmed using the lead edge as reference. What this means is the position 2
cannot be before position 1. The distances of the program must be from the low to high stating
with the lead edge. Each Position can fire Head 1, Head 2, or Both.
Press the Number Mode Button > Positions > 1 Position > Enter in Position in mm > Select Head
1, 2, or Both > Accept > Run.
Repeat for each desired numbering position.
EXAMPLE:

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SAVING NUMBERING JOBS
Press the Number Mode Button > Enter In Distance For each Position in mm > Select Head >
Save > Select Location to save in 1, 2, 3, or 4.
RECALLING NUMBERING JOBS:
Press the Number Mode Button > Recall > Select the Program Number > Accept > Accept > Run.

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BATCH COUNTER
Press the Batch Counter button from the run screen in any mode and it will take you to the
Batch Count Screen.
Press the Enter Batch Amount Button to enter in the number you want to run per batch.
Press the Reset Batch Button to start from 0. Press the On Button. The button turns red as
shown below.
As you are running and the batch number is reached the screen will display "Batch Complete".

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FEED TABLE ASSEMBLY
Feed Rail Lock Knob –WRASAAM0550 Locks the position of the feed rail laterally.
Nut –Adjustment Feed –W-OF0640 Use this to adjust the lateral position of both
rails at the same time.
Micro-Lateral Adjustment Lock –W-OF0640 locks the adj. nut.
Micro Skew Adj Knob –WRASAPP0005 Adjusts the Skew of the feed rails (see
(knob T w/ ¼’-20 thread) adjusting the feed rails)
Feed Rail Lock Down –M-S0H0825 Lock for the micro Skew Adjustment
(knob)
M-S0H0825
WRASAPP0005
W-OF0640
WRASAAM0550

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ADJUSTING THE FEED RAILS
Each machine is tested and will come to you with the feed rails squared by our quality assurance
department. The feed rails on your Auto Pro Touch are designed to adjust easily in case of a
problem with skewed feeding. By loosening the feed rail alignment lock knobs you can move
each rail independently to square them to your stock. To maintain an accurate perf or score, it is
important to get the rails as aligned and snug to the sheet as possible without “squeezing” the
sheet, as this will create drag and cause the sheets to hang up in the rails.
To adjust this correctly, use one rail as your reference, the left (operator side). Place your stock
squarely against it then bring your right rail in and tighten, looking down it from the rear. Adjust
the rail with the skew adjustment knob so it is squared to the sheet. Then tighten the lock knob,
and place your AUTO PRO TOUCH in perf mode. Set a sheet in the feeder, under the feed
wheels, then press run.
Check perforation by folding over and aligning the perforated edge.
Perforated holes should line up within a blade’s width (.01 in). If they do not line up, adjust rails
accordingly, moving your non-operator side rail first and then adjusting the operator side rail to
square the sheet. This may take a few attempts, but this adjustment is important to produce
quality perf and score jobs.
EXAMPLE:
SQUARING THE FEED RAILS
To do this, take a sheet of 8 1/2 x 11” cover stock and place it in the feed table against the
operator side guide. Pressing the sheet against the rail, slide the rail over so that the front edge
of the stock lines up to the front edge of the feed table. Loosen the feed rail adjustment lock
knob, and use the skew adjustment knob to adjust the rail so that the sheet is aligned with the
left to right with the edge. Once this is done, slide the opposite side guide into position and
adjust it to the edge of the sheet. Your rails should now feed the sheet perfectly aligned,
providing a straight perf or score.

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PAPER CALIPER ASSEMBLY COMPONENT IDENTIFICATION
Height Adjustment Knob -
WRASAAM0610
Raises and lowers stationary roller to
adjust for paper thickness.
Height Adjustment Lock Knob -
WRASAAM0600
Locks the height adjustment assembly in
position after correct setting is achieved.
Paper separator Spring -
W-OFS340
Fans stack and works with stationary
roller to correctly space sheets for
feeding and prevent jamming.
Stationary Roller (Std.) -
W-AF2165
Rubber wheel which is adjusted to the
paper thickness. This wheel does not
turn! (This is a replaceable part.)
Stationary Roller (Soft) -
W-AF2166
Rubber wheel which is adjusted to the
paper This wheel does not turn! (This is a
replaceable part.)