Craftsman 917.28833 User manual

Operator's Manual
JCRgFTSMgN°J
LAWN TRACTOR
20.0 HP,* 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.28833
• EspaSol, p. 32
This product has a low emission engine which operates
[]_ differently from previously built engines. Before start the
you
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 7
Operation ............................................... 9
Maintenance Schedule ........................ 16
Maintenance ........................................ 16
Service and Adjustments ..................... 20
Storage ................................................ 26
Troubleshooting ................................... 27
Sears Service ........................ Back Cover
CRAFTSMAN LIMITED WARRANTY
TWO YEARS ON TRACTOR
When operated and maintained according to all supplied instructions, if this tractor fails
due to a defect in material or workmanship within two years from the date or purchase,
call 1-800-4-MY-HOME® to arrange for free repair.
During the first year of purchase, there will be no charge for warranty service in your home.
For your convenience, in-home warranty service will still be available after the first year
of purchase, but a trip charge will apply. This charge will be waived if you transport the
tractor to an authorized Craftsman drop-off location. For the nearest authorized location,
call 1-800-4-MY-HOME®.
90 DAYS ON BA'B'ERY
For ninety (90) days from date of purchase, if the battery included with this tractor is
defective in material or workmanship (our testing proves it will not hold a charge), it will be
replaced free of charge in your home.
This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:
Expendable items that become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard maintenance servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Tire or wheel replacement or repair resulting from normal wear, accident, or improper
operation or maintenance.
Repairs necessary because of operator abuse, including but not limited to damage
caused by towing objects beyond the capability of the tractor, impacting objects that
bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical
and mechanical damage caused by improper storage, failure to use the proper grade
and amount of engine oil, failure to keep the deck clear of flammable debris, or failure
to maintain the equipment according to the instructions contained in the operator's
manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
All tractor and battery warranty coverage is void if this product is ever used for
commercial or rental purposes.
This warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
2

_DANGER: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result
in serious injury or death,
_,WARNING: In order to prevent accidental
starting when setting up, transporting, ad-
justing or making repairs, always disconnect
spark plug wire and placewirewhere itcannot
contact spark plug.
,_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_,WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load, while
on a slope, is dangerous. Tires can lose
traction with the ground and cause you to
lose control of your tractor.
_,WARNING: Engine exhaust, some of its
constituents, and certain vehicle components
contain or emit chemicals known tothe State
of California to cause cancer and birth defects
or other reproductive harm.
,_WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm. Wash hands
after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions on the machine and in the manual
before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blades.
Be sure the area is clear of bystanders
before operating. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
Never direct discharged material toward
anyone. Avoid discharging material
against a wall or obstruction. Material may
ricochet back toward the operator. Stop
the blades when crossing gravel surfaces.
Do not operate machine without the entire
grass catcher, discharge guard, or other
safety devices in place and working.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before cleaning
the machine, removing the grass catcher,
or unclogging the discharge guard.
Operate machine only in daylight or good
artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unloading
the machine into a trailer or truck.
Always wear eye protection when operat-
ing machine.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related inju-
ries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves and
others from serious injury.
Follow the manufacturer's recommenda-
tion for wheel weights or counterweights.
Keep machine free of grass ,leaves
or other debris build-up which can
touch hot exhaust /engine parts and
burn. Do not allow the mower to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
3

II. SLOPE OPERATION
Slopes are a major factor related to loss of
control and tip-over accidents, which can
result in severe injury or death. Operation
on all slopes requires extra caution. If you
can not back up the slope or if you feel u neasy
on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or
other hidden objects. Uneven terrain
could overturn the machine. Tall grass
can hide obstacles.
Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
Do not mow on wet grass. Tires may lose
traction.
Always keep the machine in gear when
going down slopes. Do not shift to neutral
and coast downhill.
Avoid starting, stopping, or turning on a
slope. Ifthetireslosetraction, disengage
the blades and proceed slowly straight
down the slope.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction, which
could cause the machine to roll over.
Use extra care while operating machine
with grass catchers or other attachments;
they can affect the stability of the ma-
chine. Do no use on steep slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches, or
embankments. The machine could sud-
denly roll over if a wheel is over the edge
or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
Never allow children to operate the ma-
chine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV. TOWING
Tow only with a machine that has a hitch
designed for towing. Do not attach towed
equipment except at the hitch point.
Followthe manufacturer's recommenda-
tion for weight limits for towed equipment
and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, theweight of the towed equip-
ment may cause loss of traction and loss
of control.
Travel slowly and allow extra distance to
stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property dam-
age, use extreme care in handling gasoline.
Gasoline is extremely flammable and the
vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to cool
before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container
where there is an open flame, spark, or
pilot light such as on a water heater or
other appliances.
Never fill containers inside a vehicle or
on a truck or trailer bed with plastic liner.
Always place containers on the ground
away from your vehicle when filling.
Remove gas-powered equipment fromthe
truck or trailer and refuel it on the ground. If
this is not possible, then refuel such equip-
ment with a portable container, rather
than from a gasoline dispenser nozzle.
4

Keep the nozzle in contact with the rim
of the fuel tank or container opening at
all times until fueling is complete. Do not
use a nozzle lock-open device.
If fuel is spilled on clothing, change cloth-
ing immediately.
Never overfill fuel tank. Replace gas cap
and tighten securely.
GENERAL SERVICE
Never operate machine in a closed
area.
Keep all nuts and bolts tight to be sure the
equipment is in safe working condition.
Never tamperwith safety devices. Check
their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspectthe machine. Repair, if necessary,
before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and the
discharge guard frequently and replace
with manufacturer's recommended parts,
when necessary.
Mower blades are sharp. Wrap the blade
or wear gloves, and use extra caution
when servicing them.
Check brake operation frequently. Adjust
and service as required.
Maintain or replace safety and instruction
labels, as necessary.
Be sure the area is clear of bystanders
before operating. Stopmachineifanyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area for
another ride and be run over or backed
over by the machine.
Keep children out of the mowing area
and in the watchful care of a responsible
adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Choose a low ground speed so that you
will not have to stop or shift while on the
slope.
Avoid starting, stopping, or turning on a
slope. Ifthetireslosetraction, disengage
the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, dis-
engage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually down-
hill, if possible.
5

PRODUCT SPECIFICATIONS
Gasoline Capacity 2.50 Gallons
and Type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
API-SG-SL): SAE 5W30 (below 32°F
Oil Capacity: W/Filter: 5tz
W/O Filter: 35 oz.
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed Forward: 1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
Reverse: 1.5
Charging System: 15 Amps
Battery: Amp/Hr: 35
Min. CCA: 280
Case size: U1R
Blade Bolt Torque: 45-55 Ft. Lbs.
CONGRATULATIONS on your purchase of
a new tractor. It has been designed, engi-
neered and manufactured to give you the best
possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a Sears
or other qualified service center. We have
competent, well-trained representatives
and the proper tools to service or repair
this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining,
caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped with
an internal combustion engine and should not
be used on or near any unimproved forest-
covered, brush-covered or grass-covered
land unless the engine's exhaust system is
equipped with a spark arrester meeting ap-
plicable local or state laws (if any). If a spark
arrester is used, it should be maintained in
effective working order by the operator.
In the state of California the above is required
by law (Section 4442 of the California Public
Resources Code). Other states may have
similar laws. Federal laws apply on federal
lands. A spark arrester for the muffler is
available through your nearest Sears service
center (See REPAIR PARTS manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart purchase.
Your new Craftsman@ product is designed
and manufactured for years of dependable
operation. But like all products, it may require
repair from time to time. That's when having
a Repair Protection Agreement can save you
money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profesional
repair specialists.
Unlimited service and no charge for parts
and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10% off
regular price of preventive maintenance
check.
Fast help by phone - phone support
from a Sears representative on products
requiring in-home repair, plus convenient
repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service appoint-
ment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories. That's
the kind of professionalism you can count on
to help prolong the life of your new purchase
for years to come. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call
1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME@
6

Keys (1) Oil Drain Tube
For Future Use
Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes.
When right or left hand is mentioned in this
manual, it means, from your point of view,
when you are in the operating position (seat-
ed behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACKCARTON
1. Cut along dashed lines on all four panels
of carton. Remove end panels and lay
side panels flat.
2. Remove protective materials from tractor
hood and grille.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where
tractor is to roll off skid.
CHECK BATTERY
1. Lift seat pan to raised position.
NOTE:If this battery is put into service after
month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
ADJUST SEAT
NOTE: You may now roll your tractor off
the skid. Follow the appropriate instruction
below to remove the tractor from the skid.
WARNING: Before starting, read,
understand and follow all instructions
in the Operation section of this manual.
Be sure tractor is in a well-ventilated
area. Be sure the area in front of trac-
tor is clear of other people and objects.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Raise attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral posi-
tion.
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
1. Sit in seat.
2. Lift up adjustment lever (A) and slide seat
until a comfortable position is reached
which allows you to press clutch/brake
pedal all the way down.
3. Release lever to lock seat in position.
7

CHECKTIREPRESSURE
The tires on your tractor were overinflated at
the factory for shipping purposes. Correct
tire pressure is important for best cutting
performance.
•Reduce tire pressure to PSI shown on
tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO LEVEL
MOWER" in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing
motion and mower blade drive belts in the
Service and Adjustments section of this man-
ual. Verifythat the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is operating prop-
erly. See "TO CHECK BRAKE" inthe Service
and Adjustments section of this manual.
VfCHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
Quality Product.
Please review the following checklist:
#" All assembly instructions have been com-
pleted.
#" No remaining loose parts in carton.
#'Battery is properly prepared and
charged.
#" Seat is adjusted comfortably and tightened
securely.
#" All tires are properly inflated. (For ship-
ping purposes, the tires were overinflated
at the factory).
#" Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
#" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
#" Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
#" Engine oil is at proper level.
#" Fuel tank is filled with fresh, clean, regular
unleaded gasoline.
#" Become familiar with all controls, their lo-
cation andfunction. Operatethem before
you start the engine.
#" Be sure brake system is in safe operating
condition.
#" Be sure Operator Presence System and
Reverse Operation System (ROS) are
working properly (See the Operation and
Maintenance sections in this manual).
8

These symbolsmayappearon yourtractororin literaturesuppliedwiththe product.Learn
and understandtheir meaning.
R N H IXI
REVERSE NEUTRAL HIGH LOW CHOKE FAST
6
ENGINE OFF REVERSE
OPERATION
SYSTEM (ROS)
SLOW
ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT
rl E::3
LIGHTS ON FUEL BATTERY REVERSE
IGNITION SWITCH
MOWER LIFT
. m
CLUTCH/BRAKE
FORWARD CRUISE CONTROL PEDAL
m
ATTACHMENT
CLUTCH DISENGAGED ATTACHMENT CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEETAWAY ®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULESSECTION)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
,,.ll_l,l_,,,if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9

KNOW YOUR TRACTOR
READ THIS OWNER'S MANUALAND SAFETY RULESBEFORE OPERATINGYOUR
TRACTOR
Comparethe illustrationswith yourtractorto familiarizeyourselfwith the locationsof
variouscontrolsand adjustments. Savethis manualfor futurereference.
03078
Our tractors conform to the applicable safety standards of the
American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to
raise and lower the mower or other attach-
ments mounted to your tractor.
(B) CLUTCH/BRAKE PEDAL -Used for
declutching and braking the tractor and
starting the engine.
(C) PARKING BRAKE- Locks clutch/brake
pedal into the brake position.
(D) TH ROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
(E) A'I-FACH M ENT C LUTC H LEVER-Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
(F) IGNITION SWITCH - Used for starting
and stopping the engine.
(G) REVERSE OPERATION SYSTEM
(ROS) "ON" POSITION - Allows operation
of mower or other powered attachment while
in reverse.
(H) LIGHT SWITCH - Turns the headlights
on and off.
(J) GEARSHIFT LEVER - Selects the speed
and direction of tractor.
10

The operation of anytractor can result inforeign objectsthrown into the
eyes,which can resultin severeeye damage. Alwayswearsafety glasses
or eye shields while operatingyour tractor or performing any adjustments
or repairs. We recommendstandardsafetyglassesorawide visionsafety
maskworn over spectacles.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt bythe operator to leave
the seat without first setting the parking brake
will shut off the engine.
1. Depress clutch/brake pedal (B) all the
way down and hold.
2. Pull parking brake lever (C) up and hold,
release pressure from clutch/brake pedal
(B),then release parking brake lever. Ped-
al should remain in brake position. Make
sure parking brake will hold tractor secure.
ENGINE -
• Move throttle control (D) between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
STOPPING
MOWER BLADES -
• To stop mower blades, move attachment
clutch clutch lever to disengaged position
(t_l) Attachment ( _ ) Disengaged
Clutch Position
Engage Position
GROUND DRIVE-
• To stop ground drive, depress clutch/brake
pedal all the way down.
• Move gear shift lever (J) to neutral position.
• Turn ignition key (F) to "STOP" position
and remove key. Always remove keywhen
leaving tractor to prevent unauthorized use.
• Never use the choke position to stop the
engine.
IMPORTANT: Leaving the ignition switch in
any position other than "STOP" will cause
the battery to discharge and go dead.
NOTE: Under certain conditions when tractor
is standing idle with the engine running, hot
engine exhaust gases may cause "brown-
ing" of grass. To eliminate this possibility,
always stop engine when stopping tractor
on grass areas.
_,CAUTION: Always stop tractor com-
pletely, as described above, and set parking
brake before leaving the operator's position.
TO USE THROTTLE CONTROL (D)
Always operate engine at full speed (fast).
• Operating engine at less than full speed
(fast) reduces engine's operating efficiency.
• Full speed (fast) offers the best mower
performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the gearshift lever (J).
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
position.
2. Move gearshift lever to desired po-
sition.
11

3. Slowly release clutch/brake pedal to start
movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever (A)
determines the cutting height.
NOTE: Adjust gauge wheels with tractor on
a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in this section of manual).
2. With mower in desired height of cut posi-
tion, gauge wheels should be assembled
so they are slightly off the ground. Install
gauge wheel in appropriate hole. Tighten
securely.
3. Repeat for all, installing gauge wheel in
same adjustment hole.
• Put attachment lift lever in desired cutting
height slot.
The cutting height range is approximately
1" to 4". The heights are measured from
the ground to the blade tip with the engine
not running. These heights are approximate
and may vary depending upon soil condi-
tions, height of grass and types of grass
being mowed.
• The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking
lawns, mow often and after moderate
growth.
• For best cutting performance, grass over
6 inches in height should be mowed twice.
Make the first cut relatively high; the sec-
ond to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when
they are slightly off the ground when mower
is at the desired cutting height in operating
position. Gauge wheels then keep the deck
in proper position to help prevent scalping
in most terrain conditions. 12
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating or
cutting off when operating your equipment
on rough, rolling terrain or hills.
1. Select desired height of cut with attach-
ment lift lever.
2. Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_IbCAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield
(S) in place.

REVERSEOPERATIONSYSTEM(ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direction
with the attachment clutch engaged will shut
off the engine unless ignition key is placed
in the ROS "ON" position.
Aid,WARNING: Backing up with the at-
tachment clutch engaged while mowing is
strongly discouraged. Turning the ROS"ON",
to allow reverse operation with the attach-
ment clutch engaged, should only be done
when the operator decides it is necessary to
reposition the machine with the attachment
engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
Only use ifyou are certain no children or other
bystanders will enter the mowing area.
1. Depress clutch/brake pedal all the way
down and hold.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" position.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
3. Look down and behind before and while
backing.
4. Move gear shift lever to reverse (R)
position and slowly release clutch/brake
pedal to start movement.
5. When use ofthe ROS is no longer needed,
turn the ignition key clockwise to engine
"ON" position.
TO TRANSPORT
• Raise attachment lift lever to its highest.
• When pushing or towing your tractor, be
sure gearshift lever is in neutral position.
• Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when
transporting you r tractor on a truck or a trailer,
be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to
tractor (rope, cord, etc.).
TO OPERATE ON HILLS
_IbWARNING: Do not drive up or down
hills with slopes greater than 15° and do not
drive across any slope. Use the slope guide
provided at the back of this manual.
• Choose the slowest speed before starting
up or down hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake position
and engage parking brake.
• Move gearshift lever to 1st gear. Be sure
you have allowed room for tractor to roll
slightly as you restart movement.
• To restart movement, slowly release park-
ing brake and clutch/brake pedal.
• Make all turns slowly.
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, is dangerous. Tires
can lose traction with the ground and cause
you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped,
from the factory, already filled with summer
weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap
tight, wait for a few seconds, remove and
read oil level. If necessary, add oil until
"FULL.' mark on dipstick is reached. Do
not overfill.
• For cold weather operation you should
change oil for easier starting (See the oil
viscosity chart in the Maintenance section
of this manual).
• To change engine oil, seethe Maintenance
section in this manual.
ADD GASOMNE
• Fill fuel tank to bottom of filler neck. Do not
overfill. Usefresh, clean, regular unleaded
gasoline with a minimum of 87 octane.
(Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness.
ACAUTION: Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an
open flame.
IMPORTANT: When operating in tempera-
tures below32°F(0°C), use fresh, clean winter
grade gasoline to help insure good cold
weather starting.
13

CAUTION: Alcohol blended fuels (called
gasoholor using ethanol or methanol) can
attract moisture which leads to separation
and formation of acids during storage. Acidic
gas can damage the fuel system of an engine
while in storage. To avoid engine problems,
the fuel system should be emptied before
storage of 30 days or longer. Drain the gas
tank, start the engine and let it run until the
fuel lines and carburetor are empty. Usefresh
fuel next season. See Storage Instructions
for additional information. Never use engine
or carburetor cleaner products in the fuel tank
or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or
if the engine has run out of fuel, it will take
extra cranking time to move fuel from the
tank to the engine.
1. Sit on seat in operating position, depress
clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and
cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do not run
starter continuously for more than fifteen
seconds per minute. If the engine does
not start after several attempts, move
throttle control to fast position, wait a
few minutes and try again. If engine still
does not start, move the throttle control
back to the choke position and retry.
WARM WEATHER STARTING (50 ° F and
above)
6. When engine starts, move the throttle
control to the fast position.
• The attachments and ground drive can
now be used. Ifthe engine does not accept
the load, restart the engine and allow itto
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50 ° F and
below)
6. When engine starts, leave throttle control
in choke position until engine warms up
and begins to run roughly. Once rough
running begins, immediately move the °
throttle control to the fast position. Engine
warm-up may take from several seconds
to several minutes (the colder the tem-
perature, the longer the warm-up).
• The attachments can also be used during
the engine warm-up period. 14
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be
adjusted for best engine performance (see
"TO ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best
mowing performance. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto
the area that has already been cut. Have
the cut area to the right of the tractor. This
will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning
to the right so that clippings will discharge
away from shrubs, fences, driveways,
etc. After one or two rounds, mow in the
opposite direction making left hand turns
until finished.
f
' I[ J
If grass is extremely tall, itshould be mowed
twice to reduce load and possible fire haz-
ard from dried clippings. Make first cut rela-
tively high;the second to the desired height.
Do not mow grass when it is wet. Wet grass
will plug mower and leave undesirable
clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough speed to give the
mower cutting performance as well as the
quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and
give best performance of the attachment
being used.

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE
EACH 8 25 50 100 REASON STORAGE
SCHEDULE USE HOURS HOURS HOURS HOURS
Check Brake Operation
Check Tire Pressure
T
R3beck Operator Presence & ROS Systeln_
A Check for Loose Fasteners
C ChecWReplace Mower Blades
T Lubrication Chart
0 Check Battery Level
R Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
I/
Check V-Belts
Check Enqine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filtel
_ Clean Air Filter
GClean Air Screen
I Inspect Muffler/Spark Arrester
N Replace Oil Filter (If equipped)
E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
_1,2
_1,2
Replace Fuel Filter
1-Change more often when operating under a heavy load or
in high ambient temperatures.
2-Service more often when operating in dirty or dusty conditions.
v"
v'
v'
v"
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover (f) St
items that have been subjected to operator Zerk
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. (i)
Some adjustments will need to be made pe- Bearing zerk
riodically to properly maintain your tractor. (f) Steerinc
At least once a season, check to see if Sector Gear
you should make any of the adjustments Teeth
described in the Service and Adjustments
section of this manual.
• At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear. A
new spark plug and clean air filter assure
proper air-fuel mixture and help your en-
gine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
pindle
Zerk
Front Wheel
Bearing zerk
_@ Engine
(bGeneral Purpose Grease
@Refer to Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type lu-
bricant sparingly.
15

TRACTOR
Alwaysobservesafetyruleswhenperforming
any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be serviced. (See "TO CHECK
BRAKE" in the Service and Adjustments
section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See PSI on tires).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause
tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as described,
repair the problem immediately.
• The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
BLADE CARE
For best results mower blades must be sharp.
Replace worn, bent or damaged blades.
CAUTION: Use only a replacement
blade approved by the manufacturer of your
tractor. Using a blade not approved by the
manufacturer of your tractor is hazardous,
could damage your tractor and void your
warranty.
ROS "ON" Position Engine "ON' Position
(Normal Operating)
BLADE REMOVAL
1. Raise mower to highest position to allow
access to blades.
NOTE: Protect your hands with gloves and/or
wrap blade with heavy cloth.
2. Remove blade bolt by turning counter-
clockwise.
3. Install new blade with stamped "GRASS
SIDE" facing the ground.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.
4. Install and tighten blade bolt securely
(45-55 Ft. Lbs. torque).
IMPORTANT: Special blade bolt is heat
treated.
Blade
CHECK OPERATOR PRESENCE
SYSTEM Star
• When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should shut
off the engine.
• When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.
• The attachment clutch should never oper-
ate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS)
SYSTEM
• Whentheengine is running with the ignition
switch in the engine "ON" position and the
attachment clutch engaged, any attempt
by the operator to drive in reverse should
shut off the engine.
• Whentheengine is running with the ignition
switch in the ROS "ON" position and the
attachment clutch engaged, any attempt
by the operator to drive in reverse should
Blade Bolt
(Special)
Center
Mandrel
Assembly
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. However,
periodic charging of the battery with an au-
tomotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
NOT shut off the engine. 16

TO CLEAN BATTERY AND TERMINALS
Corrosion and dirton the battery and terminals
can cause the battery to "leak" power.
1. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
2. Rinse the battery with plain water and
dry.
3. Clean terminals and battery cable ends
with wire brush until bright.
4. Coat terminals with grease or petroleum
jelly.
5. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
1. Remove oil fill cap/dipstick. Be careful
notto allow dirt to enter the engine when
changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
Oil Drain Valve
Closed
and
Locked
Position
Keep transaxle free from build-up of dirt and
chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear after
100 hours of operation and replace if neces-
sary. The belts are not adjustable. Replace
belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with
API service classification SG-SL. Selectthe
oil's SAE viscosity grade according to your
expected operating temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
c -3o -2o -_; ; _; _0 10 4o
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils (5W30,
10W30 etc.) improve starting in cold weather,
they will result in increased oil consumption
when used above 32°R Check your engine
oil level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 50 hours of opera-
tion or at least once a year if the tractor is
not used for 50 hours in one year.
Check the crankcase oil level before starting
the engine and after each eight (8) hours of
operation. Tighten oil fill cap/dipstick se-
curely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Yellow Cat
Drain Tube
4. To open, pull out on the drain valve.
5. After oil has drained completely, close and
lock the drain valve by pushing inward
and turning clockwise until the pin is in
the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill enginewith oil through oil fill dipstick
tube. Pour slowly. Do not overfill. For
approximate capacity see "PRODUCT
SPEClFIOATIONS"section ofthis manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
insert dipstick into the tube and push
down firmly into place before removing.
Keep oil up to, but not over, the "FULl.:'
line on dipstick. Push dipstick down firmly
into the tube when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season or
every other oil change if the tractor is used
more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Service paper cartridge every
two months or every 25 hours of operation,
whichever occurs first.
Service paper cartridge more often under
dusty conditions.
Replace the paper cartridge ann ually, or after
every 100 hours of operation.
17

TO SERVICE CARTRIDGE
• Replace a dirty, bent, or damaged car-
tridge. Handle new cartridge carefully; do
not use if the rubber seal is damaged.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will damage
the cartridge.
1. Loosen knobs and remove cover.
2. Remove cartridge.
3. Gently tap pleated side of cartridge to
dislodge dirt.
4. Clean all air cleaner components of any
accumulated dirt or foreign material.
Prevent any dirt from entering the throat
of carburetor.
5. Install cleaned or new cartridge with the
pleated side"out" and seatthe rubber seal
onto the edges of the air cleaner base.
6. Reinstall air cleaner cover and secure
by tightening knobs.
Knob
ENGINE COOLING SYSTEM
Debris may clog the engine's air cooling
system. Remove blower housing and clean
area shown to prevent overheating and
engine damage.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could create
a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are shown
in "PRODUCT SPECIFICATIONS" section
of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each
season. If fuel filter becomes clogged, ob-
structing fuel flow to carburetor, replacement
is required.
1. With engine cool, remove filter and plug
fuel line sections.
2. Place new fuel filter in position in fuel line
with arrow pointing towards carburetor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gasoline.
Clamp
Cartridge
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff
to prevent engine damage from overheating.
Clean with a wire brush or compressed air to
remove dirt and stubborn dried gum fibers.
Air Screen Clean out chaff and debris
CLEANING
Clean engine, battery, seat, finish, etc. of
all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with automotive
type wax.
We do not recommend using a garden hose
or pressure washer to clean your tractor
unless the engine and transmission are
covered to keep water out. Water in engine
or transmission will shorten the useful life of
your tractor. Use compressed air or a leaf
blower to remove grass, leaves and trash
from tractor and mower.
18

A WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TO REMOVE MOWER
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Lower attachment lift lever to its lowest
position.
3. Roll belt off engine pulley (M) and belt
keepers (G).
4. Remove retainer spring (K), slide collar
(L) off and push housing guide (P) out
of bracket.
5. Remove clutch cable spring (Q) from
idler arm (R).
6. Disconnect front link (E) from mower
- remove retainer spring and washer.
7. Go to either side of mower and discon-
nect mower suspension arm (A) from
chassis pin (B) and rear lift link (C)
from rear mower bracket (D) - remove
_ retainer springs and washers.
CAUTION: After rear lift links are
disconnected, the attachment lift lever will
be spring loaded. Have a tight grip on lift
lever when changing position of the lever.
8. Slide mower out from under right side
of tractor.
IMPORTANT: If an attachment other than
the mower is to be mounted on the tractor,
remove the front link (E) and rear lift liks
(C) from tractor and hook the clutch spring
(Q) into the cable guide on front edge of
lower dash.
TO INSTALL MOWER
Be sure tractor is on level surface and
engage parking brake.
1. Lower attachment lift lever to it's lowest
position.
_&CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it
slowly and engage in lowest position.
NOTE: Be sure mower side suspension
arms (A) are pointing forward before slid-
ing mower under tractor.
2. Slide mower under tractor until it is
centered under tractor.
3. ATTACH MOWER SIDE SUSPEN-
SION ARMS (A) TO CHASSIS - Posi-
tion hole in arm over pin (B) on outside
of tractor chassis and secure with
retainer spring.
4. Repeat on opposite side of tractor.
%
®
!9
03042tex

6. ATTACH FRONT LINK (E) - Work from
left side of tractor. Insert rod end of link
assembly through front hole in tractor
front suspension bracket (F).
7. Insert end of link (E) into hole in front
mower bracket (H) and secure with
washer and retainer spring (J).
,ATTACH REAR LIFT LINKS (C) - Lift
rear corner of mower and position slot
in link assembly over pin (D) on rear
mower bracket and secure with washer
and retainer spring.
8. Hook end of clutch cable spring (Q)
into hole in idler arm (R).
9. Push clutch cable housing guide (P)
into bracket, slide collar (L) onto guide
and secure with retainer spring (K).
10. Install belt onto engine pulley (M) and
belt keepers (G).
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves.
11. Raise attachment lift lever to highest
position.
12. If necessary, adjust gauge wheels
before operating mower as shown in
the Operation section of this manual.
03042tex
2O