Craftsman EZ3 917.258660 User manual

8 /R8 ®
MODEL NUMBER 917.258660
eAssembly
Operation
oCustomer Responsibilities
eService and Adjustments
oRepair Parts
OWNER'S MANUAL
CAUTION: Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
I

SAFETY RULES
i_ Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE tS CAPABLE OF AMPUTATING HANDS AND FEETAND THROWING OBJECTS
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
Io GENERAL OPERATION
•Read, understand, and follow all instructions in the manual
and on the maci_ine before starting
•Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Always
took down and behind before and while backing.
• Be aware of the mower discharge direction and do not point
it at anyone Do not operate the mower without either the
entire grass catcher or the guard in place.
• Stow down before turning.
oNever leave a running machine unattended Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
• Turn off blades when not mowing
• Stop engine before removing grass catcher or unclogging
chute
• Mow only in daylight or good artificial light
.Do not operate the machine while under the influence of
aIcohol or drugs.
oWatch for traffic when operating near or crossing roadways.
oUse extra care when loading or unloading the machine into
atrailer or truck_
Ii. SLOPE OPERATION
Slopes are a major factor related to Ioss-of_control and
tipover accidents, which can result in severe injury or
death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across
.Remove obstacles such as rocks, tree limbs, etc
• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine Tall grass can hide obstacles.
• Use slow speed Choose a low gear so thatyou will not have
to stop or shift while on the slope
• Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability
• Use extra care with grass catchers or other attachments
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
• Avoid starting or stopping on a slope tf tires lose traction,
disengage the blades and proceed slowly straight down the
slope,
DO NOT:
•Donotturnonslopesunlessnecessary, andthen, turnslowty
and gradually downhill, if possible.
°Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in
°Do not mow on wet grass. Reduced traction could cause
sliding.
°Donot tryto stabilize the machine by putting your foot on the
ground
•Do not use grass catcher on steep slopes.
2
II!. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children° Children are often attracted to the
machine and the mowing activity. Never assume that
children will remain where you last saw them
• Keep children out of the mowing area and under the watchful
care of another responsible adult
• Be alert and turn machine off if children enter the area
•Before and when backing, look behind and down for smaff
children
•Never carry children,, They may fall off and be seriously
injured or interfere with safe machine operation
• Never allow children to operate the machine,
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
• Use extra care in handling gasoline and other fuels They are
flammable and vapors are explosive_
Use only an approved container
Never remove gas cap or add fue! with the engine
running Allow engine to cool before refueling Do not
smoke
Never refuel the machine indoors
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
. Never run a machine inside a closed area
• Keep nuts and botts, especially blade atlachment bolts, tight
and keep equipment in good condition
• Never tamper with safety devices Check their proper
operation regularly
• Keep machine free of grass, leaves, or other debris build-uF
Clean oil or fuel spillage. Allow machine to cool before
storing
. Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended pads, when nec-
essary.
• Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them
• Check brake operation frequently. Adjust and service as
required.
Lookfor this symbol to point out important I
safety precautions, it means I
CAUTION!_J BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
I CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
WARNING A
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproduc-
tive harm.

CONGRATULATIONS on your purchase of a Sears
Tractor.. It has been designed, engineered and manufac-
tured to give you the best possibte dependability and
performance°
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department Department_ We have com-
petent, weiHrained technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
MODEL
NUMBER 917,258660
SERIAL
NUMBER
DATEOF PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A PLATE UNDER THE SEAT.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this F' d-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
. Read and observe the safety rules.
. Follow a regular schedule in maintaining, caring for and
using your tractor.
o Follow the instructions under"Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest..covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
PRODUCT SPECIFICATIONS
HORSEPOWER: 19 5
GASOLINE CAPACITY 3.5 GALLONS
AND TYPE: UNLEADED REGULAR
OIL TYPE (APf-SF/SG): SAE 30 (above 32°F)
SAE 5W_30 (beiow 32°F)
OIL CAPACITY: 3.0 PINTS
iSPARK PLUG: CHAMPION RJ19LM
i (GAP: .030")
VALVE CLEARANCE: INTAKE: .004" - ..006"
EXHAUST: .007" - °009"
GROUND SPEED (MPH): FORWARD:
1st 11
2nd t 5
3rd 23
4th 3 5
5th 4 4
6th 57
REVERSE: 17
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN CCA: 240
CASE SIZE: U1R
BLADE BOLT TORQUE: 30-35 FT LBS
(if any),. If a spark arrester is used, it should be maintained
in effective working order by the operator
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSIVtAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship..
This Warranty does not cover:
-Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
°Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
°Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual
°Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge..
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER, (1N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES..
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO. D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF CONTENTS
SAFETY RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 17-19
WARRANTY ............................................................. ;..,. 3
TRACTOR ACCESSORIES .......................................... 5
ASSEMBLY .............................................................. 7-10
OPERATION ........................................................... 11-15
MAINTENANCE SCHEDULE ...................................... 16
SERVICE AND ADJUSTMENTS ............................ 20-26
STORAGE ................................................................... 27
TROUBLESHOOTING ............................................ 28-29
REPAIR PARTS -TRACTOR ................................. 32-49
REPAIR PARTS -ENGINE .................................... 50-55
PARTS ORDERING/SERVICE .................. BACK PAGE
iNDEX A
Accessories ............................................ 5
Adjustments:
Brake ............................................ 22
Carburetor ................................... 25
Mower:
Front-To-Back .......................... 2!
Side-To-Side ......................... 21
Throttle Control Cable ............... 25
Ai_;Filler, Engine ...........................................18
Air' Screen, Engine ......................... 18
Assembly ....................................... 7-109
B
Battery:
Charging ........................................ 17
Cleaning ..............................................17
Starting with Weak Battery .......... 24
Storage ............................................ 27
Terminals ....................................... 17
Belts:
Motion Drive
Removal/Replacement ...........22
Mower Blade Drive
RemovaltReplacement .............22
Blade:
Sharpening ................................. 17
Replacement ............................... 17
Brake Adjustment ....................................22
C
Carburetor Adjustment ............................25
Controls, Tractor ..........................................13
Customer Responsibilities ...........3,17-19
Engine:
Air Filter ...........................................18
Air Screen, Engine ................... 18
Battery ...........................................17
Cooling Fins, Engine ..................19
Engine Oil ................................ 18
Fuel Filter .................................... 19
Spark Plugs ............................. 19
Tractor:
Blades ......................................... 17
Lubrication Chart ....................... 16
Maintenance Schedule ...............16
Tire Care ..................................8,17,23
Cutting Height, Mower ...........................13
E
Electrical:
Interlocks and Relays .................. 24
Schematic ....................................... 31
Wiring Diagram ...............................32
Engine:
Air Filter ..............................................18
Air Screen .................................. 18
Cooling Fins, Engine ......................19
Oil Change ......................... 18
Oil Level .................................. 13,18
Oil Type ........................ 18
Preparation ............................... 14
Repair Parts .................... 50-55
Starting .................................. 14
Storage .......................................... 27
F
Filters:
Air ...................................................... 18
Fuel .....................................................19
Fuel:Type .................................. ! 4
Storage ............................. 27
Fuse ................................................. 24
G
Gauge Wheels ................................... 10
H
Hood Removal/Installation .................. 24
L
Leveling Mower Deck .............................21
Lubrication Chart ................................... 16
M
Maintenance Schedule ..........................16
Mower:
Adjustment, Front4o-Back ........ 21
Adjustment, Side-to-Side ..............21
Blade Sharpening .......................... 17
Blade Replacement .........................17
Cutting Height .....................................13
Installation ...................................... 20
Operation ................................... 1 1 --1 5
Removal ....................................... 20
Mowing Tips ....................................................... 15
Muffler ............................................................ 19
Spark Arrester .................................. 3,40
Mulcher Plate ........................................... 9
O
Oil: Cold Weather Conditions ..... 14,18
Engine ......................................................18
Storage ............................................27
Operation .................................... 11-t 5
Operating Mower .............. t3q4
Options:
Accessories ......................... 5
Spark Attester ........................... 3,40
P
Perking Brake ................................... 13
Parts Bag ................................................... 6
Parts, Replacement/Repair ........... 32-49
Product Specifications .................................3
R
Repair Parts .................... ,.......... 32-49
S
Safety Rules ......................... 2
Seat .......................................... 8
Service and Adjustments .................20-26
Brake ............................... 22
Carburetor ................................... 25
Fuse ...................................... 24
Hood Removal/Installation ..... 24
Motion Drive Belt
Removal/Replacement ..... 22
Mower Blade Drive Belt
Removal/Replacement .......... 22
Mower Adjustment:
Front4o-Back ................. 21
Side4o-Side .................. 21
Mower lnstaJtation ............ 20
Mower Removal .......................... 20
Tire Care .......................... 8,17,23
Slope Guide Sheet ................................ 56
Spark Plugs ...............................................19
Specifications ......................................... 3
Starting the Engine ............................14-15
Steering Wheel ................................. 7,23
Stopping the Tractor ..............................13
Storage .................................................... 27
T
Throttle Control Cable Adjustment ..... 25
Tires ........................................... 8,17,23
Trouble Shooting Chart ............. 28°29
Transaxle Repair Parts .................. 48-49
W
Warranty .................................................... 3
Wiring Diagram ................................... 32
Wiring Schematic .......................... 31
4

iii ,i,, i i ,i ..... ......................
,CCESSORIES AN ATTACHMENTS
These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased
Most Sears stores can order these items for you when you provide the model number of your tractor
ENGINE MAINTENANCE
SPARK PLUG GAS CAN ENGINE OIL FUEL STABILIZER AIR FILTER BLADES BELTS
PERFORMANCE
Sears offers awide variety of attachments that fit your tractor Many of these ere listed below with brief explanations of how they can help
you This list was current at the time of publication; however, it may change in future years - more attachments may be added changes
may be made in these attachments, or some may no longer be availabte or fit your model Contact your nearest Sears store for the
accessories and attachments that are available for your tractor,
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching
AERATOR promotes deep root growth for a healthy lawn. Ta-
pered 2,5_inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to let moisture so_ in.
Steel weight tray for increased penetration
BAGGER lets you collect grass ctlppings and ieaves for a
healthier, nearer looking Iawn Two Permanex containers hold
30-gallon plastic bags.
BUMPER protects front end of tractor from damage,
CARTS make hauling easy. Variety of sizes available, p}us
accessories such as side panel kits, too} caddy, cart cover,
protective mat and dolly,
CORING AERATOR takes small plugs out of soil to af[ow mois-
ture and nutrients to reach grass roots 36-inch swath 24
hardened steel coring tips, t 50 tb, capacity weight tray,
EASY OIL DRAIN VALVE makes oil changes easier, faster,
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain,
CAN G HITCH lets you tow 2or3 pull-behind attachments atonce,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments)
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain For mower decks not so
equipped
MULCH RAKE/DETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth Useful to prepare bare areas for seeding. Available for front
or rear mounting, HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into _arge hopper, Mounts behind t[actor
MULCHING CLOSE-OUT PLATE KIT. once instafled, fets you
mulch, discharge or bag clippings (bagger optional) without
changing blades For models not equipped as 3-in-1 Convertible
mowers See "MOWER" in the Repair Parts section of this
manual,
RAMP TOPS AND FEET let you load and unload tractor from a
pickup truck Use with 2 x 8 or 2 x 10 lumber
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter water-tight drum holds upto 390 Ibs ofweight° Rounded
edges prevent harm to turf, Adjustable scraper automatically
cleans drum.
SNOWBLADEforsnowremovalonly. 14-inchhigh 48-inchwide
blade clears 42-inch path when angled teft or righto Raises, lowers
w{thside]ever, Adjustableskids; replaceable, reversiblescraper
bar (Use with tire chains and wheel weights and/or rear drawbar
weight,)
SNOWTHROWER has 40-inch swath Drum-type auger handles
powdery and wet/heavy snow, Mounts easily with simple pin
arrangement Discharge chute adjusts from tractor seat, 6-inch
diameter spout discharges snow 10 to 50 feet, Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight,)
SPRAYERS use 12-volt DC electric motor that connects to the
tractor battery or other 12-volt source Includes booms for
automatic spraying and hand held wand for spot spraying, Wand
has adjustable spray pattern_ For applying herbicides, insecti-
cides, fungicides and liquid fertilizers,.
SPREADER/SEEDERS make seeding, fertilizing, and weed kill-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS fet you collect grass clippings and leaves
TILLER has 5hp engine and 36-inch swath to prepare seed beds.
cultivate and compost garden residue, Tiller has its own bu_lt-in
lift and depth control system and does NOT require a sleeve hitch
Fits any lawn, yard or garden tractor Simply hook up to the tractor
drawbar and go! Optional accessories convert unit for
dethatching, aerating, hi{ling ,without tools,
TIRE CHAINS are heavy duty; closely spaced extra-large cross
Iinks give smooth ride, outstanding tr._ction,
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility Hinged metal doors with catch. Keeps operatorwarm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer, Optional accessories include: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top,
VACS for powerful collection of heavy grass clippings and leaves
Optional wand attachment to pick up debris in hard-to-reach
places, VAClCHIPPER includes a chipper-shredder,
WEIGHT BRACKET for drawbar for snow removal applications_
Uses (1) 55 lb weight.
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials
5

...... - lU i, ii.,Ulll i i,.llnl,,, lunI,I,,H,U,,
CONTENTS OF HARDWARE PACK
i1_1 .nuu inn .11 u n n.i,
I lU . I" I'I'lnl
Parts Bag contents shown full size
,i ..... iiii , L ...........................
(1) Hex Bolt
3/8-16 x 1
®
(1) Large Flat Washer (1) Lockwasher 3/8
Hex Bolt 5116-18 x 1-1/4 (1) Locknut 5116-18
(1) Shou{der
Bolt 5/16-18 washe,
Gauge
(1) Hex Bolt
1/2-13 x 1
(1) Lock Washer' 1/2
_(2) Lock (2) Screws _j_
..f_--.... - Washers #10 x 518
/_,_ #_o_
_, k.J }(2) Washers
_. J3/16 x 3/4 (2) Weld
"_,=i x 16 Gauge Nuts #10
(2) Hex Bolts 1/4-20 x 3/4
G®
(2) Hex Nuts 1/4-20
2) Washers 9/32 x 5/8 x 16 Gauge
........................ (2) Lock Washers 1;4 .
Parts packed separately in carton
Seat C_
Video
Cassette
Steering
Wheel Mulcher
Plate
Steering
Boot Parts Bag
u .i. ,11 1.1.111 i.u.i u...u n"","ll" "U'l'' I
Parts bag contents not shown full size
........ il , imnll .........................
_ (2)Washers 3/8x 7/8 x 14 Gauge
(2) Shoulder
Bolts ©
,_ (2) Center-
lock Nuts
Steering Wheel
Adapter
(2) Gauge
Wheels
(2) Keys
_o C_ ) Steering
k Wheel
Assemblys Insert
1
Slope Sheet
iSteering
Extension
Shaft

.,i-, ,11,, ,................. ii1,1,1,11,11,1,1 H"I'I
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) 5/16" wrench (1) 3/4" Socket w/drive rachet
(2) 7/16" wrenches Phillips Screwdriver
(1) 1/2" wrench Tire pressure gauge
(2) 9/16" wrench Utility knife
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton (See page 6).
o Cut, from top to bottom, along lines on alt four corners
of carton, and lay panels flat.
oCheck for any additional {oose parts or cartons _nd
remove
BEFORE ROLUNG TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
•SIide extension shaft onto lower steering shaft. Align
mounting holes ]n extension and lower shafts and
install 5/16 hex bolt and loci<nut Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT LBSTORQUE
=Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
o Position front wheels of the tractor so they are pointing
straight forward..
°Slide steering wheel adapter onto steering shaft exten-
sion
•Position steering wheel and sleeve assembly so cross
bars are horizontal (left to right) and slide onto adapter
-Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely°
- Snap steering wheel insert into center of steering
wheel
oRemove protective plastic from tractor hood and grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERETRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF SKID (See Operation
section for location and function of controls)
,Press lift lever plunger and raise attachment lift lever to
its highest position.
. Release parking brake by depressing clutch/brake
pedal.
, ;_ INSERT
'_..... 3/8 HEX BOLT
( LOCK WASHER
.....::: : _i"!......... _ LARGE FLAT
/:- :.... WASHER
STEERING .............]
WHEEL
ADAPTER
STEERING
/BOOT
EXTENSION SHAFT
5/16 HEX BOLT
FIG. 1
• Place gearshift lever in neutral (N) position.
° Roll tractor backwards off skid.
• Remove banding holding discharge guard up against
tractor.
HOW TO SET UP YOUR TRACTOR
CONNECT BATTERY (See Fig. 2)
CAUTION; Do not short battery termi-
nals. Before connecting battery, re-
move metal bracelets, wristwatch
bands, rings, etc,
Positive terminal must be connected
first to prevent sparking from acciden-
tal grounding. ,__
Lift hood to raised position
° Open terminal access doors, remove terminal protec-
tive caps and discard_
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-t0 amps
. First connect RED battery cable to positive (+) battery
terminal with hex bolt, flat washer, lock washer and hex
nut as shown. Tighten securely.
o Connect BLACK grounding c_ble to negative (-) battery
terminal with remaining hex bolt, flat washer, lock
washer and hex nuL Tighten securely.
o Close terminal access doors

ii in m ill i i n, t J i iH m ¸ u ....Ullll/ IIH ......
ASSEMBLY
rI q U l III _ I I
Use terminal access doors for:
o Lnspection for secure connections (to tighten hard
ware)
o Inspection for corrosion
, Testing battery
o Jumping (if required)
o Periodic charging
LOCK FLAT
HEX NUT_, WASHER WASHER
DISCARD TERMINAL _HEX
PROTECTIVE CAPS _BOLT
L
TERM[NAL
ACCESS
DOOR POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
FIG. 2
INSTALL SEAT (See Fig 3)
Adjust seat before tightening adjustment bolt
= Remove cardboard packing on seat pan
• Place seat on seat pan and assemble shoulder bolt
= Assemble adjustment bolt lock washer and flat washer
looseiy Do not tighten°
oTighten shoulder bolt securely
• Lower seat into operating position and sit on seat
Slide seat until a comfortable position isreached which
allows you to press clutchlbrake pedal all the way
down_
oGet off seat without moving its adjusted position,
•Raise seat and tighten adjustment boit securely,,
...................................i nL i u' '1 iH,l,l_,l,r., nl Ul
CHECK TIRE PRESSURE
The tires on your tractor were ovednfiated at the factory for
shipping purposes Correct tire pressure is important for
best cutting performance
o Reduce tire pressure to PSi shown in PRODUCT
SPECIFICATIONS" on page 3 of this manual
CHECK BRAKE SYSTEM
After you learn how to operate your tractor check to see
that the brake is properly adjusted See TO ADJUST
BRAKE in the Service and Adjustments section of this
manual,,
INSTALL IVIULCHER PLATE (See Figs 4 and
5)
o Install two latch hooks to mulcher plate using screw
washer lock washer and weld nut as shown
NOTE: Pre assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down
oTighten hardware securely
• Raise and hotd deflector shield in updght position
• Place front of mulcher plate over front of mower deck
opening and slide into place as shown
o Hook front latch into hole on front of mower deck
o Hook rear {arch into hole on back of mower deck
-,_. CAUTION: Do not remove discharge-_
_guard from mower. Raise and hold I
guard when attaching mulcher plate I
and allow it to rest on plate while in i
operatic l ......................................... J
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place
Your mower isnow ready for discharging or installation of
optional grass catcher accessory
NOTE: It isnot necessary to change blades The mulcher
blades are designed for discharging and bagging also
SEAT
SEAT PAN
BOLT SHER
FIG 3

ASSEMBLY
WELD NUT
FROM THE TOP.
HOOK POINTS
DOWN
LOCK
WASHER
WELD.
NUT _SCREW
-\
LATCH
HOOK
WASHER
MULCHER
PLATE
LOCK
WASHER
WASHER
WELD
NUT
DEFLECTOR
SHIELD
FIG. 4
L
'LATCH
HOOKS
-v"CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRA CTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THE BESTPERFORMANCE AND SATISFACTION FROM
THIS QUALITY PRODUCT
PLEASE REVIEW THE FOLLOWING CHECKLIST.
,/ Ail assembly instructions have been completed..
,/ No remaining loose parts in carton.
v" Battery is properly prepared and charged. (Minimum
1 hour at 6 amps)_
Seat is adjusted comfortably and tightened securely
,/" AII tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,," Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)
,/ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers
-/ Check wiring_ See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLL OWING IMPORTANT
ITEMS:
,/ Engine oit is at proper level
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline_
/Become familiar with all controls - their location and
function Operate them before you start the engine
,/ Be sure brake system is in safe operating condition
FIGo5;
9

= ,=,H, =N!l Hi =l ,=,= i=,lH=/ H,= .... =PHil "
ASSEIV]SL¥
INSTALL MOWER AND DRIVE BELT (See
Figs. 6 and 24)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control Engage park-
ing brake
o Cut and remove ties securing anti-sway bar and belts,
Swing anti-sway bar to left side of mower deck_
, Slide mower under tractorwith discharge guard to right
side of tractor,
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO
ENGINE PULLEY GROOVE
° Install one front link intop hole of the LH, front mower
bracket and L H. front suspension bracket. Retain with
two single loop retainer springs as shown_
= Install second front link inR.Hofront suspension bracket
and retain with single loop retainer spring as shown
o Slide right side of mower back and instafJlink intop hole
of R,H front mower bracket, Retain with single loop
retainer spring as shown,
° Turn height adjustment knob counterclockwise until it
stops
o Lower mower linkage with attachment lift control,
°Place the suspension arms on outward pointing deck
pins, if necessary, rock and raise front of mower to
align deck pins with the holes in suspension arms.
Retain with doub{e loop retainer springs with loops
down as shown=
o Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring,.
- Install clutch rod in clutch level. Secure with retainer
spring
° Turn height adjustment knob clockwise to remove
slack from mower suspension,
oRaise deck to highest position.,
oAssemble gauge wheels as shown using long shoulder
bolts, 318washers, and 3/8-1 6 center locknuts_ Tighten
securely,
- Adjust gauge wheels before operating mower asshown
in the Operation section of this manual
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustments section of this manual Verify that the heirs ale
[outed correctly_
CLUTCH
LEVER
CLUTCH
ROD
RETAINER
SPRING FRONT
SUSPENSION
BRACKETS
DOUBLE LOOP
RETAINER SPRING
CHASSIS (outward pointing
BRACKET deck pins)
SUSPENSION
ARMS ENGINE
PULLEY
FRONT
LINK
SHOULDER
BOLT
GAUGE
WHEEL /
3/8 WASHER
USE PLIERS FOR
RETAINER SPRINGS
• j:_o .
J
/
/
3/S-16
CENTER
LOCKNUT
DOUBLE LOOP
RETAINER
SPRING
/
ANTbSWAY
BAR /
IDLER
PULLEY
FIG. 6
SINGLE
LOOP
RETAINER
SPRINGS
FRONT
MOWER
BRACKET
DISCHARGE GUARD
10

i i ......... n, 'IH' n I I ,III,,,U,UU,,,II,, I U " I I I
OPERATION
,u u,n,u,,m,,, ,,,, ,, ,i, ,...................................
These symbols may appear on your tractor or in literature supplied with the produgt. Learn and understand their meaning,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL \
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NELITRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH LOW PARKING BRAKE
ATTACHMENT
CLUTCH DISENGAGED IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
11

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswithyourtractorto familiarize yourself withthe locations ofvarious controls and adjustment& Save
this manual for future reference,
AMMETER
ATTACH MENT IGNITION
CLUTCH LEVER SWITCH
LIGHT SWITCH
THROTTLE
CONTROL
ATTACHMENT
LEVER
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
PARKING BRAKE
GEARSHIFT
LEVER
FIG. 7
Our tractors conform to the safety standards of the American National Standards Institute.
t.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, cr other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE CONTROL: Used to control engine speed_
CHOKE CONTROL: Used when starting a cold engine.
CLUTCH/BRAKE PEDAL: Usedfordectutching and brak_
ing the tractor and starting the engine.
PARKING BRAKE: Locks clutch/brake pedal into the
brake pos{tion.
GEARSHIFT LEVER: Selects the speed and direction of
tractor_
ATTACHMENT LIFT LEVER; Used to raise and Iowe[ the
mower deck or other attachments mounted to your tractor
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position,
IGNITION SWITCH: Used for starting and stopping the
engine.
HEIGHT ADJUSTMENT KNOB: Used toadjustthe mower
cutting heighL
AMMETER: Indicates battery charging (+) c)rdischarging
(-)
12

OPERATION Jt,Ju_
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 8)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
. Depress clutch/brake pedai into full "BRAKE" position
and hold
• Place parking brake lever in "ENGAGED" position and
reiease pressure from clutchtbrake pedal Pedal should
remain in "BRAKE" position+ Make sure parking brake
will hold tractor secure.
The operation of any tractor can result in foreign objects thPown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend a wide vision safety mask over the
spectacles or standard safety glasses.
lUl ii
TO USE THROTTLE CONTROL (See Fig. 8)
Always operate engine at full throttle_
o Operating engine at less than full throttle reduces the
battery charging rate,,
o Fuii throttle offers the best bagging and mower perfor+
mance+
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine
Do not use to start a warm engine.
•To engage choke control, pull knob ouL Slowly push
knob in to disengage..
CHOKE
CONTROL ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
THROTTLE "DISENGAGED"
POSITION
PARKING BRAK_
"ENGAGED'"
POSITION
MOTION
LEVER
•"DISENGAGED"
CLUTCH/BRAKE POSITION
PEDAL "DRIVE" HEIGHT ADJUSTMENT
POSITION KNOB
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES -
-Move attachment clutch lever to "DISENGAGED" po-
sition
GROUND DRIVE-
o Depress clutch_rake pedal into ful! "BRAKE" position
° Move gearshift lever to neutral (N) position.
ENGINE -
- Move throttle control to slow (._) position,,
NOTE: Failure to move throttle control to slow (,_,)
position and ailowing engine to idle before stopping may
cause engine to "backfire"_
o Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•Never use choke to stop engine,
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
__ g_%, CAUTION" Always stop tractor corn- I
,_ pletely, as described above, before leav- I
ing the operator's position; to empty I
ra+._ss.??t+€+he?, etc+__....................................J '13
TO MOVE FORWARD AND BACKWARD (See
Fig. 8)
The direction and speed of movement is controlled by the
gearshift lever
,, Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position
o Move gearshift lever to desired position..
o Slowly release clutch/brake pedalto start movement..
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 8)
The cutting height is controlled by turning the height
adjustment knob in desired direction°
.Turn knob clockwise (r-l) to raise cutting height
. Turn knob counterclockwise (F"_)to lower cutting
heighL
The cutting height range is approximately 1-1/2" to 4", The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,
• The average lawn should be c.ut to approximately 2-
t/2 inches during the coot season and to over 3 inches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth.
-For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height+
TO OPERATE MOWER (See Fig. 9)
You r tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged wilt
shut off the engine.
oSelect desired height of cut.
o Lower mower with attachment lift control.
= Start mower blades by engaging attachment clutch
control.

iiii i ii ........................ OPERATION
o TO STOP MOWER BLADES - disengage attachment
clutch control.
,,,,,,.. , ...,.,
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis-
charge guard in place.
,.i.i.ii i .i.,..i.ii1.111. ]._L.ul.i .,, .......
ATTACHMENT CLUTCH
LEVER "DISENGAGED" "ENGAGED"
POSITION POSITION ATTACHMENT
•LEVER
HEIGHT HIGH POSITION
ADJUSTMENT
KNOB LOW
POSITION
DISCHARGE
GUARD
FIG, 9
TO OPERATE ON HILLS
i iii ill ill ................ ii i,ii
CAUTION: Do drive down hills
not up or
with slopes greater than 15 and do not
drive across any slope.
. Choose the slowest speed before starting up or down
hilts.
.Avoid stopping or changing speed on hilts_
°If slowing is necessary, move throttle control lever to
slower position..
- if stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
- Move gearshift lever to 1st gear, Be sure you have
allowed room for tractor to roll slightly as you restart
movemen[
-To restart movement, slowly release parking brake and
crutch/brake pedal.
o Make air turns slowly.
TO TRANSPORT
. Raise attachment lift to highest position with attach-
ment lift control
•When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position°
° Do not push or tow tractor at more than five (5) MPH
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor •. Use an appropriate means of tying
hood to tractor (rope, cord, etc.)..
............... i.illl, i i ill
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
. The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
= Check engine oil with tractor on level ground
-Remove oi! fill cap/dipstick and wipe clean, reinsert tile
dipstick and screw cap tight, wait for a few seconds,
remove and read oil revel ff necessary, add oit unfit
"FULL" mark on dipstick is reached. Do not overfill
•For cold weather operation you should change oil for
easier starting (See OIL VISCOSITY CHART in the
Customer Responsibilities section of this manual)
• To change engine oi!, see the Customer Responsibili-
ties section in this manual.
ADD GASOLINE
oFif] fuel tank_ Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING
WARNING: Experience indicates that atcoho] blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before stor-
age of 30 days or longer, Drain the gas tank, start the
engine and iet it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information_ Never use engine or
carburetor cteaner products in the fuel tank or permanent
damage may occur'.
CAUTION: b0.omloll II
]_k Fill to gas tank
_, filler neck, Do not overfilL Wipeoffany
spilled oil or fuel, Do not store, spilt or
usegasoline near an open flame.
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
Depress clutch/brake pedal and set parking brake.
o Place gear shift lever in neutral (N) position.
o Move attachment clutch to "DISENGAGED" position.
.Move throttle control to fast (,_,) position
°Pull choke control out for a cold engine start attempL
For a warm engine start attempt the choke control may
not be needed.
Note: Before starting, read the warm and cold starting
procedures below.
•Insertkeyintoign{tionandturnkeyc!ockwiseto"START"
position and release key as soon as engine starts Do
not run starter continuously for more than fifteen sec-
onds per' minute. If the engine does not start after
several attempts, push choke control in, wait a few
minutes and try again tf engine still does not start, pull
the choke control out and retry.
14

OPERATmON
i,i,, unn,,, n .... i.....................
WARM WEATHER STARTlNG (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly, tf the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
•The attachments and ground drive can now be used. If
the engine does not accept the lead, restart the engine
and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and beFow)
o When engine starts, slowly push choke control in until
the engine begins to run smoothly_ Continue to push
f
FIG. 10
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the
choke control is fulty in. If the engine starts to run
roughly, pull the choke control out slightly for a few
seconds and then continue to push the control in
slowly. This may require an engine warm-up period
from several seconds to several minutes, depending
on the temperature,,
• The attachments can be used duringthe engine warm-
up period and may require the choke control be pulled
out slightly,
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuet mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual..
MULCHING MOWING "I"IPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT-UP GRASS AND
TRASH. CLEAN AFTER EACH USE
° The special mulching blade will recut the grass clip-
pings many times and reduce them in size so that as
they falt onto the lawn they will disperse into the grass
and not be noticed. Also, the mulched grass will
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this will provide the best recutting action of the
blades.
- Avoid cutting your lawn when itis weL Wet grass tends
to form clumps and interferes with the mulching action,
The best time to mow your lawn is the early afternoon,
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun
o For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 11)., For extremely heavy mulching,
reduce your width of cut and mow sfowly.
o Certain types of grass and grass conditions may re-
quire that an area be mulched a second time to
completely hide the clippings., When doing a second
cut, mow across or perpendicular to the first cut path_
o Change your cutting pattern from week to week., Mow
north to s3uth one week then change to east to west the
next week. This will help prevent matting and graining
of the Fawn.
MOWING TiPS
, Tire chains cannot be used when the mower housing
is attached to tractor.
• Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING"
in the Service and Adjustments section ofthis manual.
° The left hand side of mower should be used for
trimming,.
- Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right ofthe
tractor_ This will result in a more even distribution of
clippings and more uniform cutting
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig.. 10 )
•If grass is extremely tall, it should be mowed twice to
reduce toad and possible fire hazard from dried
clippings. Make first cut relatively high; the second to
the desired height°
" Do not mow grass when it iswet.. Wet grass will plug
mower and leave undesirable clumps Allow grass to
dry before mowing.
, Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis-
charge of material. Regulate ground speed by select-
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used°
MAX 1/3
FIG, 11
15

Check Brake Operation 6##6,/
Check Tire Pressure 6##'
Check for Loose Fasteners
aSharpen/Replace Mower Blades _1'4
(_ Lubrication Chart 6,/
TCheck Battmy Level/Recharge 6#1_
0 Clean Battery and Terminals 61#
RCheck Transaxle Cooling 64#
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s} Tension
Check Engine Ott Level _4
Change Engine Oi1 _ _2.3
Clean Air Filter _"2
E CleanAir Screen _ 6/_
GInspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
C,ea,oEngineCoo,h0ios
Replace Spark Ptug
Replace Air FiJter Paper Cartridge
Replace Fuel Filter
J7 e"
e/
V'
I
v' V; l
iV' l
JIv' _
e/
1 - Change more often when operating onder e heavy load er in high ambient temperatures
2oService more ellen when operating _ndkty or dusty cendillons
3 * If equipped with etI filter, change oil avery 50 hours
4 - Reptace blades more often when mowing in sandy soil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to eperato_ abuse or negligence_ To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual
Some adjustments will need to be made periodically to
properly maintain your tractor_
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season_
,Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine runbetter
and last longer.
BEFORE EACH USE
*Check engine oil level.
o Check brake operation.
o Check tire pressure°
- Check for' loose fasteners..
5- It equippedwith adjustablesystem
6- Not _equiredif equippedwith maintenance4reebette_*y
7-Tightentrentaxle pivotbolt to35 fblbs maximum
Donotevertighren
LUBRICATION CHART
®
CLUTCH
PIVOT(S)
PIVOTS
(_)SAE 30 OR 10W30 MOTOR OIL
®GENERAL PURPOSE GREASE
(_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-
CANTS WtLL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY
16

==l = === H ................. = ==H==
TRACTOR
Always observe safety rutes when performing any mainte-
nanceo
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted_
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual),
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual)..
. Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage_
TO SHARPEN BLADE (See Fig. 13)
Care should be taken to keep the blade balanced° An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
o The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower..
- To check blade balance, you will need a 5/8" diameter
steel bolt, pin, ora cone balancero (When using a cone
balancer, follow the instructions supplied with bal-
ancer) o
o Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced,
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
BLADE CARE
For best results mower blades must be kept sharp Re-
place bent or damaged blades.
BLADE REMOVAL (See Fig. 12)
° Raise mower to highest position to allow access to
blades,,
o Remove hex bolt, lock washer and flat washer securing
blade
o Install new or resharpened blade with trailing edge up
towards deck as shown..
o Reassemble hex bolt, lock washer and flat washer in
exact order as shown
. Tighten bolt securely (30-35 Ft. Lbs torque),.
IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED
NOTE: We do not recommend sharpening blade- but if you
do, be sure the blade is balanced..
BLADE MANDREL
TRAILING EDGE
LocKFLATWASHER !HEXBOLT
(GRADE
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BYS|XLINES ONTHEBOLTHEAD_
CENTER HOLE
5t8" BOLT
OR PIN
BLADE
FIG. 13
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use However, periodic charging of the
battery with an automotive charger will extend its life
• Keep battery and terminals cfean_
• Keep battery bolts tight.
• Keep small vent holes open.
° Recharge at 6-10 amperes for 1 hour
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
. Remove terminal guard_
o Disconnect BLACK battery cable first then RED
battery cable and remove battery from tractor.
o Rinse the battery with plain water and dry°
• Clean terminals and battery cable ends with wire
brush until bright.
o Coat terminals with grease or petroleum jelly°
. Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
FIG. 12
17

................ ,,,,,,,
=!n n,,u CUSTOME RESPON BILITHES
=n= ,n,,,, 11 mn =u,=,,,,,, in= H,, = = ,,,,,,
V-BELTS
Check V_belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable, Replace belts if they begin to slip from wear,
TRANSAXLE COOLING
Keep transaxle free from buiid-up of dirt and chaff which
can restrict cooling:
ENGINE
LUBRICATION
Only use high quality detergent oi{ rated with API service
classification SForSG Setecttheoit's SAEviscositygrade
according to your expected operating temperature.
sA__EEW__SCOSITYGRACES ..............
_F, "20_ 0" 30" 32 ° 40 _ 60_ 80 '_ 100°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
FIG. 14
NOTE: Although multi-viscosity oils (5W30, 10W30 etc)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more flequently to avoid
possible engine damage flom running low on oil,
Change the oil after the first two hours of operation and
every 25 hours thereafter or' at least once a year if the
tractor is not used for 25 hours in one year_
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation, Tighten oil fill
cap/dipstick securely each time you check the oil level°
TO CHANGE ENGINE OIL (See Fig 15)
Determine temperature range expected before oil change
Atl oil must meet API service classification SF or SG
- Be sure tractor is on level surface.
o Oil will drain more freely when warm
. Catch oif in a suitable container.
• Remove oil fill cap/dipsticko Be careful not to allow dirt
to enter the engine when changing oil,
. Remove drain plug.
• After oil has drained completely, replace oil drain plug
and tighter_ securely.
. Refill engine with oil through oil fitl dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual,.
• Use gauge on oil fill cap/dipstick for checking level Be
sure dipstick cap is tightened securely for accurate
reading Keep oil at "FULL" line on dipstick.
OIL
DRAIN
PLUG
AIR SCREEN
OIL FILL
CAPA31PSTSICK
FIG. 15
CLEAN AIR SCREEN (See Fig. 15)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to _emove dirt and stubborn dried gum
fibers.
AIR FILTER (See Fig. 16)
Your engine wit] not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first
Service air cleaner more often under dusty conditions
=Remove knob(s) and covet
TO SERVICE PRE-CLEANER
oSlide foam pre-cleaner off cartridge,
,, Wash it in liquid detergent and water
•Squeeze it dry in a clean cloth,
- Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil,.
•If very dirty or damaged, replace pre-cleaner,
° Reinstall pre-cleaner over cartridge,
•Reinstall cover and secure with knob(s),
TO SERVICE CARTRIDGE
. Remove wing nuts and cartridge plate,
-Carefully remove cartridge to prevent debris from
entering carburetor.
o Clean cartridge bytapping gently on fiat surface Ifvery
dirty or damaged, replace cartridge
o ReinstaLl cartridge plate, wing nuts, precteaner, cover
and secure with knob(s).
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OiL CARTRIDGE, DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE
18

CUSTOMER RESPONSDBULNTIES
,i
/COVER
FOAM PLATE
AIR SCREEN
CARTRIDGE
FIG, 16
ENGINE OIL FILTER (See Fig. 18)
Replace the engine oil filter every season or every other oi[
change ifthe tractor is used more than 100 hours in one
year.
= Unscrew old filter by turning counterclockwise. Use a
suitable container to catch oil.
•Apply a thin coating of new engine oil to rubber gasket
on replacement oil filter.
o Install replacement oil filter by turning clockwise until
rubber gasket contacts mounting surface, then tighten
filter an additional 1/2 to 3/4 turn.
o Fill crankcase with new oil (See "TO CHANGE EN-
GINE OIL" in this section of this manual). For approxi-
mate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual.
o Start engine and check for oil leaks. Correct any leaks
before placing engine into full operation
ENGINE COOLING FINS (See Fig. 17)
Remove any dust, dirt or oil from engine cooling fir_ to
prevent engine damage from overheating. Air guide c(..ers
must be removed, Remove side panels and hood (See "TO
REMOVE HOOD AND GRILL ASSEMBLY" in the Service
and Adjustments section of this manual).
TOP AIR
GUIDE COVE
ENGINE
COOLING FINS
AIR GUIDE COVER (BOTH SIDES)
FIGo 17
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
OIL FILTER
FIG. 18
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required,,
o With engine cool, remove filter and plug fue{ line
sections.
= Place new fuel filter in position in fuel !ine with arrow
pointing towards carburetor.
o Be sure there are no fuel line leaks and clamps are
properly positioned°
-lmmediatetywipe up any spi{led gasoline.
CLA_LAMP
FUEL /\// / _d
FILTER _ _-""_-_-----J
FIG. 19
CLEANING
o Clean engine, battery, seat, finish, etc of all foreign
matter
-Keep finished surfaces and wheels free of al! gasoline,
oil, etc.
- Protect painted surfaces with automotive type wax
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out Water inengine
19 can result in a shortened engine life

CAUTION:BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
o
o
o
Depress clutch/brake pedal fully and set parking brake,
Place gearshift lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key,
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug=
i,i ,,11iii .............
TO REMOVE MOWER (See Fig. 20)
o Place attachment clutch in "DISENGAGED" position°
, Turn height adjustment knob to lowest setting.
o Lower mower to its lowest position
,Disconnect clutch rod from clutch lever by removing
retainer spring,
=Remove retainer spring holding anti-swayba_ to chas-
sis bracket and disengage anti-swaybar from bracket
•Remove retainer springs from suspension arms at
deck and disengage arms from deck
•Raise attachment lift to its highest position.
• Remove two retainer' springs from each front link and
remove links.
SUSPENSION
ARMS ADJUSTMENT
NUTS
CLUTCH
ROD
LIFT
LINKS
° Slide mower forward and remove belt from engine
pulley.
-Slide mower out from under right side of tractor.
IMPORTANT: tFAN ATTACHMENT OTHER THAN THE
MOWER DECK 1STO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINKS.
TO INSTALL MOWER
FOllow procedure described in 'qNSTALL MOWER AND
DRIVE BELT" in the Assembly section of this manual
RETAINER FRONT
CLUTCH SPRING SUSPENSION
LEVER BRACKET
ENGINE
PULLEY
CHASSIS
BRACKET
LINKS
RETAINER
-SPRINGS
RETAINER
SPRING
ANTI-SWAY
BAR RETAINER
SPRINGS
FRONT MOWER
BRACKET
FIG. 20
2O