Craftsman 320.17559 User manual

Product Manual
Sander
Model No, 320.17559
CAUTION! Before using this
product, read this manual and
follow all its Safety Rules
and Operating Instructions=
=Warranty
° Safety
. Assembly
•Operation
, Maintenance
=Parts List
Sears, Roebuck and Co,, Hoffman Estates, IL 60179
www,craftsman.com
2340018000

Warranty Page 2
Safety instruction Page 3
Assembly . Page 8
Operation Instructions Page 8
Maintenance Page 13
Parts List Page 14
ONE YEAR FULL WARRANTY ON CRAFTSMAN ®PRODUCT
tf this Craftsman tool fails to give complete satisfaction within one year
from the date of purchase, return it to any Sears store or other Craftsman
outlet in the United States for free replacement.
This warranty does not include sandpaper, which is an expendable part
that can wear out from normal use within the warranty period.
This warranty applies for only 90 days from the date of purchase if this
product is ever used for commercial or rental purposes.
This warranty gives you specific legal rights, and you may also have other
rights, which vary from state to state,
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Carton Contents
Sander, 3 sanding belts, filter, dust-collecting box, manual
WARNING: Some dust created by using power tools contains chemicals
known to the state of California to cause cancer and birth defects or other
reproductive harm.
SAVE THESE INSTRUCTIONS!
READ ALL INSTRUCTIONS!
17559 Manual_Revised_07-0131 Page 2

SAFETY SYMBOLS
The purpose of safety symbols is to attract your attention to possible dangers. The
safety symbols and the explanations that accompany them deserve your careful
attention and understanding. The safety warnings DO NOT, by themselves, elimi-
nate any danger. They are no substitutes for proper accident-prevention measures.
,_k SAFETY-ALERT SYMBOL: Indicates danger, warning, or caution. May be
used in conjunction with other symbols or pictographs.
,_ DANGER: Failure to obey a safety warning will result in serious injury to
yourself or to others. Always follow the safety precautions to reduce the risk of
fire, electric shock, and personal injury.
_. WARNING, Failure to obey a safety warning can result in serious injury to
yourself or to others. Always follow the safety precautions to reduce the risk of
fire, electric shock, and personal injury.
_, CAUTION: Failure to obey a safety warning may result in property damage
or personal injury to yourself or to others. Always follow the safety precautions to
reduce the risk of fire, electric shock, and personal injury'.
DAMAGE PREVENTION AND INFORMATION MESSAGES
These inform the user of import information and/or instructions that could lead to
equipment or other property damage if they are not followed. Each message is
preceded by the word "NOTE," as in the example below:
NOTE: Equipment and/or property damage may result if these instructions are
not followed.
WARNING: BE SURE to read and understand all instructions in this
manual before using this 6.0 Amp Belt Sander. Failure to follow all instruc-
tions may result in electric shock, fire and/or serious personal injury.
WORK AREA SAFETY
= KEEP THE WORK AREA CLEAN AND WELL LIT. Cluttered benches and dark
areas invite accidents.
,, DON'T USE IN A DANGEROUS ENVIRONMENT. Don't use power tools in damp
or wet locations or expose them to rain. Don't operate power tools in potentially
explosive environments, such as in the presence of flammable liquids, gases,
or dust. Power tools create sparks, which may ignite the dust or fumes.
,, KEEP CHILDREN AND BYSTANDERS AWAY. All visitors should be kept a safe
distance away from the work area.
• USE THE RIGHT TOOL. Don't force a tool or attachment to do a job for which
it was not designed.
° MAKE THE WORKSHOP KID-PROOF with padlocks, master switches, or by
removing starter keys.
17559 ManuaLRevised_07_131 Page 3

ELECTRICAL SAFETY
o DO NOT CHANGE THE PLUG IN ANY WAY. This belt sander is a double-insulated
tool. Double-insulated tools are equipped with a polarized plug (one blade is
wider than the other). This plug witi fit in a polarized outlet only one way. If the
plug cannot be fully inserted into the outlet, reverse the plug, and try again. If it
still does not fit, contact a qualified electrician to install the proper outlet.
o VOLTAGE: Before plugging in the tool, make sure that the outlet voltage is
within the voltage marked on the tool's data plate.
o DO NOT USE "AC ONLY" RATED TOOLS WiTH A DC POWER SUPPLY.
o DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS. Water
entering a power tool will increase the risk of electric shock.
o If operating the power tool in damp locations is unavoidable, always use a
Ground Fault Circuit Interrupter to supply power to your tool. Always wear
electrician's rubber gloves and footwear in damp conditions.
o DO NOT ABUSE THE CORD. Never use the cord to carry the tools or to pull
the plug from the outlet. Keep the cord away from heat, oil, sharp edges, or
moving parts. Replace damaged cords immediately. Damaged cords increase
the risk of electric shock°
o USE THE PROPER EXTENSION CORD.
1oMake sure that your extension cord is in good condition.
2. When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An Undersized cord will cause a drop on
line voltage resulting in loss of power and overheating.
3. Table A shows the correct size to use depending on cord length and ampere
rating. If in doubt, use the next heavier gauge: the smaller the gauge number,
the heavier the cord.
4. When operating a power tool outside, ALWAYS use an outdoor extension
cord marked "W-A" or "We" These cords are rated for outdoor use and
reduce the risk of electric shock.
Ampere Rating
More Than Not More Than
06
6 10
10 12
Volts
120v 25ft
Total Length of Cord in feet
50ft 100ft 150ft
AWG
18 16
18 16
16 16
16
14
14
14
12
12
12 16 14 12 Not Recommended
17559 Manual_Revised_07-0131 Page 4

The label on your tool may include the following symbols;
v
A
Rz
W
rain
no
[]
RPM
A
Volts
Amperes
Hertz
Watts
Minutes
Alternating current
No-load speed
Class II construction
Revolutions or Strokes per minute
Indicates danger, warning or caution, it means attention!
Your safety is involved.
PERSONAL SAFETY
• STAY ALERT, WATCH WHAT YOU ARE DOING, and USE COMMON SENSE
when operating a power toolo DO NOT use the tool while tired or under the
influence of drugs, alcohol, or medication.
o WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings,
bracelets, or other jewelry. Pull back and secure long hair. Non-slip footwear is
recommended.
°Keep your hair, clothing, and gloves away from moving parts.
o REMOVE ADJUSTING KEYS OR WRENCHES. Form a habit of checking to see
that keys and adjusting wrenches are removed from the tool before turning it on.
• ALWAYS USE SAFETY GLASSES. Everyday glasses may have impact-resistant
lenses, but they are NOT safety glasses. Also use a face or dust mask, if the
operation is dusty.
TOOL USE AND CARE
= AVOID ACCIDENTAL STARTING. Be sure the switch is in the "Off" position
before plugging the tool into an electrical outlet.
, DO NOT CARRY TOOLS WITH YOUR FINGER ON THE SWITCH.
, SECURE YOUR WORK. Use clamps or other practical ways to secure and
support the work piece. It's safer than using your hand, and it frees both hands
to operate the tool.
,, DO NOT OVER REACH. Keep proper footing and balance at all times.
,, PLACE WORKPIECE ON A WORKTABLE OR WORKBENCH: a strong and
sturdy table designed for woodworking and similar tasks.
o USE A BACKSTOP: a stable surface against which the work piece may be held, to
prevent the work from moving with the sanding belto
17559 ManuaLRevised_0743131 Page 5

TOOL USE AND CARE continued
= DO NOT FORCE THE TOOL. Use the correct toot and blade for your application.
The correct tool and blade will do the job better and more safely at the rate for
which it is designed.
. DO NOT USE TOOL IF THE SWITCH DOES NOT TURN IT "ON" OR "OFR" Any
tool that cannot be controlled with the switch is dangerous and must be repaired.
o DISCONNECT THE TOOL before servicing (such as cleaning the dust-collector
box), changing accessories (such as sand paper), or storing the tool.
o STORE IDLE TOOLS OUT OF THE REACH OF CHILDREN and other untrained
people,
• NEVER LEAVE THE TOOL RUNNING UNATTENDED; turn the power off. Don't
leave the tool until it comes to a complete stop.
_,ALWAYS MAINTAIN TOOLS WITH CARE. Keep cutting tools sharp and clean.
Properly maintained tools with sharp cutting edges are less likely to bind and
are easier to control.
e CHECK FOR DAMAGED PARTS. Before further use of the tool, a guard or
other part that is damaged should be carefully checked to determine that
it will operate properly and perform its intended function. Check for alignment
of moving parts, binding of moving parts, mounting, and any other conditions
that may affect its operation. A guard or other part that is damaged should be
properly repaired or replaced.
WARNING: Use of accessories that are not recommended for use with
this tool may create hazardous conditions,
USE RECOMMENDED ACCESSORIES, Consult the product manual for
recommended accessories. The use of improper accessories may increase
the risk of personal injury.
SERVICE SAFETY
•tf any part of this belt sander is missing or should break, bend, or fail in any
way; or should any electrical component fail to perform properly: ALWAYS shut
off the power switch and remove the plug from the power source, and have the
missing, damaged, or failed part replaced BEFORE resuming operation.
, All service that requires opening the tool MUST be performed only by a Sears
Service Center. All of the motor parts are important components of the double-
insulation system and MUST only be serviced by a Sears Service Center.
Service performed by unqualified personnel could result in a risk of injury.
,, When servicing a tool, ALWAYS use only identical replacement parts. Follow
instructions in the Maintenance Section of this manual. Use of unauthorized
parts or failure to follow Maintenance Instructions may create a risk of electric
shock or injury.
17559 ManuaLRevised_0743131 Page 6

SPECIFIC SAFETY RULES FOR BELT SANDER
_k WARNING: Empty the dust-collecting canister frequently, especially
when sanding resin-coated surfaces, such as polyurethane, varnish, shellac,
etc. Fine particles of sanding dust may self-ignite and cause fire.
° Hold the tool by the insulated, gripping surfaces whenever performing any
operation where the tool may contact hidden wiring or its own cord. Contact
with a "live" wire will make exposed metal parts of the tool "live" and will
shock the operator.
o Always wear safety goggles and a dust mask when sanding, especially when
sanding over-head.
o A suitable breathing respirator must be worn while sanding chemically-
pressure-treated objects.
,,The belt sander is not suitable for wet sanding.
o Do not use larger sanding paper than is needed. This tool uses 3" x 18"
sanding belts. Extra paper extending beyond the sanding pad can cause
serious lacerations.
_h, WARNING! Use of this tool can generate dust containing chemicals
known to cause cancer, birth defects, or other reproductive harm. Some
examples of these chemicals are:
oLead from lead-based paints.
o Crystalline silica from bricks, cement, and other masonry products.
o Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending upon how often you do
this type of work. To reduce your exposure to these chemicals:
o Work in a well-ventilated area.
o Work with approved safety equipment, such as those dust masks that are
specially designed to filter out microscopic particles.
Avoid prolonged contact with dust from power sanding, sawing, grinding,
drilling, and other construction activities. Wear protective clothing and wash
exposed areas with soap and water.
Allowing dust to get into your mouth or eyes or to lie on the skin may promote
absorption of harmful chemicals.
IMPORTANT! READ ALL INSTRUCTIONS
17559 Manual Revised_07-O131 Page 7

Your Belt Sander has been shipped fully assembled, except for the sanding belts
and dust-collecting box, which are included in the carton. Inspect the tool care-
fully to make sure that no breakage or damage has occurred during shipping, if
any parts are damaged or missing, return the Belt Sander to any Sears store or
other Craftsman outlet in the United States to have it replaced.
Please see the Operations section of the product manual for instructions for
installing the sanding belt and dust-collecting box.
WARNING! If any parts are missing, DO NOT operate this tool until the
missing parts are replaced.
_1_ WARNING! Your Belt Sander should NEVER be connected to the power
source when you are assembling parts, making adjustments, installing or
removing belt, cleaning, or when it is not in use.
Before attempting to use any tool, always learn about all of the operating features
and safety instructions.
Fig. 1
Front handle
Dust-exhaust port
Belt-tracking knob
ON/OFF Trigger switch
Lock-on button
/_Rear handle
ord
\Live-wire indicator
Dust-collecting box
:Lock lever
17559 ManuaLRevised_07-0131 Page 8

120V, 60HZ, AC only, 6 Amps ............................
1000 SFPM
Input:
Square Feet Per Minute
Sanding belt size 3"X 18" ..... ,,, , ,,,,,,,,, , ,,,,,
Protection class II
TURN ON/OFF THE BELT SANDER (Fig. 2)
1. Connect the plug to an
electrical outlet. Fig° 2
2. Start the tool by squeezing
the on/off trigger switch.
3. Release the trigger to stop
the toolo
4. The lock-on button allows
the operator to keep the
belt sander running without
continuously holding the
trigger switch° While
squeezing the trigger
switch, depress the red
lock-on button, then
release both the switch and
the lock-on button,
5. To release the lock-on button, squeeze and release the trigger switch.
NOTE: The trigger cannot be released if you are pressing the lock-on button.
WARNING: DO NOT let familiarity with your belt sander make you
careless. Remember that a careless fraction of a second is sufficient to
cause severe injury.
17559 ManuaLRevised_07-0131 Page 9

TO iNSTALL SANDING BELT
_I_ WARNING: Always disconnect the plug from the power source before
attaching or removing a sanding belt.
1. Place the sander on its t Fig. 3
side, and pull the lock 1
lever out and Lrd the
front of the tool.
2o Insert the new sanding belt
around both rollers. Make
sure that the arrow on the
inside of the sanding belt
points in the same direction
as the arrow indicated on
the sander. (Fig. 3)
3. Center the sanding belt
over the rollers and the
bottom plate, then push the
lock lever back to its original position to return tension to the belt.
ADJUSTING THE BELT TRACKING (Fig. 4)
When a new sanding belt is
installed, the sanding belt
tracking may need to be
adjusted several times as the
belt becomes more pliable
with use. When the sanding
belt tracking is correct, the
sanding belt will remain centered
on the rollers during use.
!. Hold the belt sander upside
down, and turn it on.
NOTE: This position is for
the purpose of adjustment
only. Do not allow the
sanding belt to come into
Fig. 4
contact with a work piece or any other object during adjustment.
2. If the sanding belt runs inward toward the belt4ightening knob, rotate the
belt-tightening knob clockwise.
3, If the sanding belt runs toward the outside, rotate the knob counterclockwise.
17559 ManuaLRevised_0743131 Page 10

DUST-COLLECTING BOX
Your belt sander is supplied with a dust-collecting box. Use it for removing dust:
from the sanding space to help keep the working area clear.
,, Before sanding, attach the
dust-collecting box to the
sander,
,, For longer periods of use, or
on large pieces of work, it is
advisable to use a suitable
vacuum cleaner° Attach a
1-1/4-inch wet/dry-vac hose
to the dust-exhaust port.
• It is advisable to also wear a
suitable dust mask, as there
may be residual airborne dust
particles in the area.
Fig. 5 Dust-Exhaust Port
oTo install: Align the dust-exhaust port with the dust-collecting box outlet.
Push the box onto tool until it is firmly seated. (Fig. 5)
,,To remove: Grip the dust-collecting box firmly, and pull it out from the tool.
_, WARNING: Clean the dust-collecting box approximately every 5
minutes or when dust escapes from the vent of the dust-collecting box,
•Clean the dust filter: Open
the cover (A) on top of
dust-collecting box, and
remove the filter (B). Gently
tap the filter to remove the
dust, or use a soft brush.
The filter may then be
rinsed with water (no soap),
if desired, and allowed to
air-dry. (Fig. 6)
Fig. 6
Cover (A)
Filter (B)
Dust-collecting
box
17559 ManuaLRevised_07-0131 Page 11

THE LIVE-TOOL iNDICATOR
The Belt Sander has two live-
tool indicator lamps (Fig. 7).
When the tool is plugged into
an electrical supply, the live-
tool indicators will show green
lights to remind you that the
tool is plugged in, When the
tool is unplugged, the lights
will turn off.
GENERAL SANDING
Fig. 7
WARNING: Finish sanding can produce clouds of fine, sanding dust that
could ignite in the presence of sparks or an open flame. To avoid injury, always
use your sander in a well-ventilated area, away from sparks and flames.
• Secure the work piece with clamps or other means to keep it from moving
while sanding.
• Be sure the cord is clear of the sanding belt.
, Grasp the handles firmly: Hold the front handle with your left hand and the rear
handle with your right hand.
o Start the sander off of the work surface to avoid gouging. NEVER start or stop
the sander with the belt in contact with the work surface.
° Place the "heel" of the sander on the work first. And then, with a slight forward
motion, begin the sanding stroke as you lower the tool onto the work surface.
= Use the front handle to guide the sander and the rear handle to control
the sander.
o Use short, overlapping strokes, moving the sander slowly back and forth across
the work surface.
° Do not apply pressure to the sander. The sander is correctly weighted to provide
the correct pressure, Too much pressure will slow the work by overloading the
motor and reducing the belt speed, Use coarser sandpaper for heavy sanding;
do not use increased pressure.
a Avoid tilting or rocking the sander or sanding in one spot for too long, This will
result in an uneven surface.
= Begin sanding with a coarse-grit sandpaper, and gradually use finer and finer
grits, until the desired finish is achieved. Do not switch from a coarse grit to a
very fine grit in only one step.
• To stop, lift the belt sander from the work surface before turning it off. Disengage
the lock-on button and release the trigger switch. Allow the sander to come to
a complete stop before setting it down. A moving belt will cause the sander to
"run away," even if the motor is off.
17559 ManuaLRevised_07-0131 Page 12

_k WARNING! DO NOT at any time allow brake fluids, gasoline, petroleum-
based products, penetrating oils, etc. to come in contact with plastic parts.
They contain chemicals that can damage, weaken, or destroy plastic.
o Before cleaning or performing any maintenance, make sure that the belt sander
has been disconnected from the power supply.
o Keep all ventilation openings clean.
o When servicing a too!, use only identical replacement parts. Follow instructions
in the maintenance section of this manual. Use of unauthorized parts or failure
to follow maintenance instructions may create a risk of electrical shock and/or
serious personnel injury.
o All service that requires opening the belt sander MUST be performed only by a
Sears Service Center. All motor parts constitute important parts of the double-
insulation system and MUST only be serviced by a Sears Service Center. Ser-
vice performed by unqualified personnel could result in a risk of inju_.
e Avoid using solvents when cleaning plastic parts. Most plastics can be
damaged by commercial solvents. Use clean cloths to remove dirt, carbon
dust, etc.
17559 Manual_Revised 0743131 Page 13

The Model Number will be found on the cover of this manual, Always mention the
Model Number in all correspondence regarding your tool,
01. 2740234000 Stator 1
02. 2750824000
03,
Rotor 1
2800026000 Brush Holder 2
04. 3120234000 , Cord Anchorage .1
05. 3120398000 Front Pulley 1
................ • ,, ,,, ,,,,,,,, ,,,,,,,, ,,,,,,,,,, |,,,,, ,,,,, ,,, , , ,, ,,
06° 3121011000 Cord Guard 1
07, 3121034000 Timing Belt
08, 3121036000 Rubber Bushing
09. 3121049000 Rubber Spring
'10. 3122975000
11. 3122976000
12. 31
1
Left Housing 1
Belt Cover 1
22977000 Fan Baffle 1
22978000 Mounting Cover 1
23002000 Right Indictor Cover 1
23003000 Left Indictor Cover 1
13. 31
14. 31
15. 31
16. 3123004000 Lever 1
17, 3!23006000 Left Rubber Gasket 1
.................. , ,,,,,,,,,,,,,,,,,_..........
18. 3123007000 Right Rubber Gasket t
19. 3123008000 Dust-Collecting Box Cover I
20. 3123009000 Dust-Collecting Box 1
21. 3320411000 Right Housing 1
.... ,,,,,,,
22. 3320412000 Middle Housing 1
23. 3320423000 Filter Assembly 1
24. 3402156000 1
Adjusting Knob
25, 3420508000 Mounting 1
26. 3420102000 Small Belt Pulley 1
27. 3420101000 Large Belt Pulley 1
28. 3420525000 Rear Pulley 1
29. 3520032000 Gear 1
30, 3550143000 Front Pulley Shaft 1
17559 Manual Revised_07©131 Page 14

31, 3550144000 Rear Pulley Shaft
,,, | .... ,,,,, ,,,,,,, __ : Gear Shaft32, 3550145000
33. 2822072000
34. 3660291000
35. 3660130000
36. 3700138000
37.
Support Assembly
Spring
Spring
Mounting Plate
3700145000 WasherA
3700183000 Washer C
3700249000 Washer
1
1
1
1
1
1
Epoxy Board
3700487000
1
Belt-Contml Assembly
Power-Supply Indicator
Switch
i, ,, ,, ,,,,........ ,,
Connector
1
2
2822222000
4540017000
4870313000
38.
39.
40,
41.
42,
43,
44. 4930004000
45. 4960010000
46, 5610006000
Carbon Brush
47. 5610024000
48. 5610049000
49. 5610103000
50, 5610106000
51o
52.
Tapping
Tapping
Tapping
Tapping
Tapping
1
1
1
1
2
Screw 4
Screw 4
Screw
Screw 2
Screw 8
Screw 1
5610034000 Tapping
.... ,,,,,,,,,,,,,,,,,,,,,, ,,,,,
5610035000 Tapping Screw 8
.... , • ,, ,, ,,,,,,,,, , , ,,, ,,,....
53, 5610037000 Thread-Forming Screw 2
_, i , i,, ,,,,,,,,,,,,,,,,,,,
54. 5650048000 Wave Washer 1
55, 5650049000 Plain Washer 3
_ _ _.. L, I ,,,,,,'',,,'
56. 5650050000 Plain Washer 1
, ,,, ,,,,,,,,,,,,,,,,,,,,,,,,,,,
57, 5660029000 E Ring 1
58, 5680017000 Rivet 1
59, 5700004000 Bail Bearing 1
60. 5700005000 Ball Bearing 3
61, 5700031000 Needle Bearing 4
................................... ,,,,,
62. 4860006000 Inner Wire 6
63, 4810002000 Power Cord & Plug
17559 ManuaLRevised_07-0131 Page 15

50 18
45 4O
46
9
1
28
8
26
48
22
25
12
31
13
20 23
!7 10 ,_
24
59
29
54
32
27
34
%7
7
30

17559 Manual_Revised_07-0131 Page 17

1"[559ManuaLRevised_07_)131 Page18

17559Manual_Revised_07-0131 Page19

• : 111 . In ...... :.•i• :-:• • ••• • ••• •• • • ' •: rGet/t f=xed,atyour homeo oUrs!
Your Home
For repair- in your home -of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME _ Anytime, dayor night
(i-800-469-4663) (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts &Repair Service Center
1-800-488-1222 Anytime, day or night (U.S.A. only)
wv._.sears.com
To purchase a protection agreement (UoS.A_)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (u.sA) 1-800-361-6665 (Canada)
Para pedir servicio de reparaciSn
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR ®
(14_qa4,e427)
Au Canada pour service en fran_;ais:
1.800-LE.FOYER Mc
(1_.6937)
www.sears ca
SealrS
©Bears Brands, LLC
@Registered Trademark tTMTrademark tsM Service Mark of Sears Brands, LLC
® Marca Registrada 1_rMMarca de F&brica /sM Marca de Servtcio de Sears Brands, LLC
Mc Marque de commerce !_DMarqued_pos_e de Sears Brands, LLC
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