curt TRAY-STYLE BIKE RACK User manual

Item# Qty Description
1 1 Main body rack arms
2 1 Extension rack arms
3 1 Hitch mounting shank
4 4 Support arm
5 4 Support arm
6 2 Locking arm, short
7 2 Locking arm, long
8 4 Set screw, M6 - 10mm
9 2 Spacer
10 1Clip
11 1Anti-rattle bolt set, 1/2" - 96mm
12 1Shank bolt set, 1/2" - 76mm
13 2Extension bolt set, 1/2" - 60mm
14 1Metric wrench
15 1Allen wrench, M8
1
4 5 6
7
2
8 9 10 11 12 13 14 15
3
WARNING: NEVER EXCEED YOUR VEHICLE MANUFACTURER'S RECOMMENDED TOWING CAPACITY
INSTALLATION INSTRUCTIONS
PARTS LIST
TRAY-STYLE BIKE RACK
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Step 3
Slide on two of each support arm (4,5) onto the main body
rack (1) arms, making sure the tightening knob is facing
upward. See Figure 3. Tighten the knobs as shown in Figure 4,
Detail F. After the supports are tightened, insert set screw (8)
into the end of each arm as shown in Figure 4, Detail G.
Step 1
Remove security pins from shank (3). Insert spacers (9) into
the inside of hitch mounting shank (3) as shown in Figure 1,
Detail A. After spacers are inserted, place the main body
rack (1) into shank (3) and secure with the two security pins
(previously removed) and shank bolt (12) as shown in Detail B.
Tighten bolt using wrenches provided (14,15). See Detail C.
Step 2
Remove the outer arm pins & clips from main body rack (1).
See Figure 2, Detail D. Drop the side arms down to until they
lay flat, see Figure 2. Re-insert the pins & clips to secure in
place, see Detail E.
AS S E MB LY
Detail A
Detail B
Detail C
Detail F
Detail G
Detail D Detail E
Figure 1
Figure 2
Figure 3
Figure 4
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Step 4
Slide the long locking arm (7) onto the middle arm of the
main body rack (1), making sure the locking arm is facing
the mounting shank (3). See Figure 5, Detail H. Tighten by
turning the locking handle clockwise, see Detail I. Now slide
on the short locking arm (6), making sure it is facing away
from the shank (3). Tighten by turning clockwise.
INSTALLATION
ASSEMBLE AND INSTALL
THE 2-BIKE EXTENSION
USE
Detail H Detail M
Detail I
Figure 5
Figure 7
Figure 6
Figure 8
To install your bike rack on your vehicle, slide the shank into
your receiver hitch tube opening (see Figure 6, Detail J) and
secure with the anti-rattle bolt (11) (see Detail K) and clip (10),
see Detail L.
To assemble
Assemble the extension following steps 2 through 4 in the
'Assembly' section using the extension rack arms (2).
To install
Insert shank of extension rack (2) into the open shank of the
main body rack (1). Secure using both extension bolt sets
(13). See Figure 7, Detail M.
Load bike onto rack set closest to the vehicle. Raise the
long lock arm (7) to get the bike cross beam underneath it.
Once bike is on place, lower the locking arm down onto the
crossbar and tighten into place. See Figure 8, Detail N.
Detail J
Detail N
Detail K Detail L
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ACCESS & TRAVEL STORAGE
Detail O
Detail P
Detail R
Detail Q
Detail S
Figure 9
Figure 10
Figure 11
For rear vehicle access
Remove the security pins from the base of the bike rack and
replace them in the top hole of the base plate so the carrier
does not tip to far down. See Figure 9, Detail O. Tilt the carrier
down until it is supported by the security pins. See Figure 9.
For travel storage: Option 1
Remove the outer arm pins & clips from the base's face
plates. See Figure 10, Detail P. Raise side arms up and
replace the pins to secure into place. See Detail Q.
For travel storage: Option 2
Remove the middle arm pins & clips from the face plates.
Lower the middle arms, one to each side, and replace the
pins to secure into place. See Figure 11, Detail R.
With the arms down and secure you can now remove the
security pins from the base of the bike rack and lift the
whole rack up until it is parallel to your vehicle. Replace the
security pins to hold in place. See Detail S.
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