D'Orly DO5500E User manual

generators
OWNERS Manual
DO5500E - DO6000E - DO8500E
ENEN

2
Read the manual before using the generator to ensure
it is used safely and responsibly. Always make sure that
everybody who operates the generator has read the
manual and is aware of its operaon requirements.
Failing to do so may result in serious injury.

3
TABLE OF CONTENTS
1. SAFETY NOTICE 4
2. COMPONENT IDENTIFICATION 7
3. STARTING THE GENERATOR 10
4. GENERATOR OPERATION 13
5. PRE-OPERATION CHECK 16
6. STARTING THE ENGINE 18
7. STOPPING THE ENGINE 19
8. MAINTENANCE 20
9. STORAGE 26
10. TROUBLESHOOTING 27
11. WIRING DIAGRAM 28
12. SPECIFICATIONS 29
13. WHEELS (OPTIONAL) 30
14. DECLARATION OF CONFORMITY 31

4
1. SAFETY NOTICE
1. Safety standard
Read and understand this owner’s manual before operang your
generator. You can prevent accidents by being familiar with your
generator’s controls, and by observing safe operang procedures.
Do not use indoors
Do not connect directly to a
home power supply Do not smoke when refuelling
Do not operate in wet condions

5
2. Special requirements
• Electrical equipment including power cords and plugs should not
have any exposed metal wire.
• Circuit breakers should match with the generator equipment.
• Do not operate the generator before grounding.
• When using extension cords do not exceed a length of 60m for
1,5mm² cable; and a length of 100m for 2,5mm² cable.
Keep the generator at least 1 meter away from inammable materials
Do not overll when refuelling Stop the engine before refuelling

6
3. Overcurrent protector
Environmental temperature could trigger the overcurrent protector.
Change the overcurrent protector with one that ts the local
environment if neccessary.
Do not switch the output voltage while under load.
WARNING

7
2. COMPONENT IDENTIFICATION 230V230V
FUEL METERFUEL METER
SPARK PLUG CAPSPARK PLUG CAP
CARBURETTORCARBURETTOR
MUFFLERMUFFLER
FUEL TANKFUEL TANK
FUEL TANK CAPFUEL TANK CAP
GROUNDGROUND
TERMINALTERMINAL
BATTERYBATTERY
DC TERMINALDC TERMINAL
POSTSPOSTS
OIL DIPSTICKOIL DIPSTICK
RECOIL STARTER GRIPRECOIL STARTER GRIP
AIR CLEANERAIR CLEANER
FUEL VALVEFUEL VALVE
CHOKE LEVERCHOKE LEVER
GENERATOR SWITCHGENERATOR SWITCH
VOLT METERVOLT METER
DC OVERCURRENTDC OVERCURRENT
PROTECTORPROTECTOR
AC CIRCUIT BREAKERAC CIRCUIT BREAKER
AC SOCKETAC SOCKET
1. Overview

8
230V230V
400V400V
FUEL METERFUEL METER
SPARK PLUG CAPSPARK PLUG CAP
CARBURETTORCARBURETTOR
MUFFLERMUFFLER
FUEL TANKFUEL TANK
FUEL TANK CAPFUEL TANK CAP
GROUNDGROUND
TERMINALTERMINAL
BATTERYBATTERY
DC TERMINALDC TERMINAL
POSTSPOSTS
OIL DIPSTICKOIL DIPSTICK
RECOIL STARTER GRIPRECOIL STARTER GRIP
AIR CLEANERAIR CLEANER
FUEL VALVEFUEL VALVE
CHOKE LEVERCHOKE LEVER
GENERATOR SWITCHGENERATOR SWITCH
VOLT METERVOLT METER
DC OVERCURRENTDC OVERCURRENT
PROTECTORPROTECTOR
AC CIRCUITAC CIRCUIT
BREAKERBREAKER
AC SOCKETAC SOCKET

9
2. Engine type & serial number
MODEL NUMBERMODEL NUMBER
SERIAL NUMBERSERIAL NUMBER
FINISHEDFINISHED
PRODUCTPRODUCT
NUMBERNUMBER

10
1. Electronic starter
Depending on your generator type:
2. Manual starter
Do not allow the starter grip to snap back
against the engine. Return it gently to
prevent damage to the starter.
3. Fuel valve
The fuel valve controls fuel owing from the fuel tank to the
carburetor. Switch on the fuel valve before starng the engine. Make
sure to turn the lever to the “OFF” posion aer stopping the engine.
II START
I ON
0 OFF
A B
OFFOFF
ONON
STARTSTART
3. STARTING THE GENERATOR

11
4. Choke lever
The choke lever is used to provide an enriched fuel mixture when
starng a cold engine. If the engine did not run for some me before
starng put the lever in the closed posion. Then start the engine and
when it is running slowly put turn the lever into the default ‘open’
posion.
Depending on your generator type:
5. AC Circuit breaker
Overload current will automacally switch OFF the circuit breaker
to avoid short circuing. If the circuit breaker is switched OFF
automacally, check the load before switching the circuit breaker ON
again.
CLOSED OPEN
CHOKE LEVER
CHOKE LEVER
CLOSEDCLOSED
OPENOPEN
AC CIRCUITAC CIRCUIT
BREAKERBREAKER ONON
OFFOFF

12
6. Ground terminal
The ground terminal is used to reliably ground the whole generator.
7. Oil Alert System
The oil alert system is especially designed to prevent engine damage
caused by an insucient amount of oil in the crankcase. When the oil
level in the crankcase falls below the safe limit, the oil alert system will
automacally shut down the engine to avoid damage to the engine.
The generator switch will remain in the ON posion.
GROUND TERMINAL

13
GENERATOR OPERATION ENVIRONMENT
• Temperature: -15°C ~ 40°C
• Humidity: Below 95%
• Height above sea level: Below 1,000m
(If the area of operaon is over 1,000m above sea level the output
capacity will be lower.)

When connecng the generator to a home power supply, the
connecon must be made by a qualied electrician. Aer installing,
the connecon must be carefully checked and tested for safety and
reliability. If the generator is not installed correctly it may damage the
generator, damage or break connected electrical equipment or cause a
re.
OK
OK
4. GENERATOR OPERATION

14
2. Generator grounding
To prevent electrical shock from misuse from faulty appliances, the
generator should be grounded with an insulated lead.
3. AC Current
Before starng the generator, make sure that the total power need of
all combined loads (resisve, capacive and inducve) does not exceed
the rated power of the generator.

When connecng mulple loads or appliances to the generator,
connect the highest load rst. Followed by the second highest load,
and connect all further loads one by one, each with a lower starng
power than the preceding one.
NOTICE
GROUND TERMINALGROUND TERMINAL

15
In general, capacive and inducve loads, especially motor-driven
devices have a high peak current when starng. The following table is a
reference for when connecng to typical household electric appliances.
Type Waage Typical Device Examples
Start Rated Device Starng Rated
Incandescent Lamp
Heang Device
X 1 X 1
Incandescent
Lamp
TV Set
Incandescent
Lamp
100W
100 VA
(W)
100 VA
(W)
Fluorescent Lamp X 2 X 1.5
Fluorescent Lamp Fluorescent Lamp
40 W
80 VA
(W)
60 VA
(W)
Motor Drive Device X 3-5 X 2
Refrigerator
Electric Fan
Refrigerator
150 W
450-
750 VA
(W)
300 VA
(WA)
4. DC Current
DC TERMINALS
The DC terminals are used to provide a power supply for lower-power
DC loads and charging other baeries.
The terminals are colored as such: red to idenfy the posive
(+) terminal and black to idenfy the negave (-) terminal. Load
connecon method: The load must be connected to DC terminals with
the proper polarity (Load’s posive to posive DC terminal and load’s
negave tot negave DC terminal).
DC OVERCURRENTDC OVERCURRENT
PROTECTORPROTECTOR ONON
OFFOFF
NEGATIVE POLENEGATIVE POLE
POSITIVE POLEPOSITIVE POLE
DC OVERCURRENT PROTECTOR
The DC overcurrent protector will
automacally shut o when the DC
circuit is overloaded or poor connecon
occurs. If the indicator inside the DC
overcurrent protector buon pops out, it
shows that the DC overcurrent protector
has switched o. Wait a few minutes
and then push the buon in to return to
“ON” posion.

16
Recommened engine oil:
4-stroke gasoline engine oil
SF under API service classicaon
or SAE10W-30 (equivalent to SG class).
Method of checking the engine oil level:
Remove the oil ller cap and wipe the dipsck to clean it.
Check the oil level bij inserng the dipsck into the ller neck without
screwing it in.
If the level is low, add the recommended engine oil unl oil level can
reach the upper mark on the dipsck.
Aer adding the oil do not forget to rensert the dipsck and screw it
in ght.
1. Engine oil
Engine oil is a major factor aecng engine performance and service
life. Non-detergent and 2-stroke engine oils will damage the engine
and are not recommended. Check the oil level before each use with the
generator posioned on a level surface with the engine not running.
NOTICE
OIL LOWER MARKOIL LOWER MARK
OIL UPPER MARKOIL UPPER MARKOIL DIPSTICKOIL DIPSTICK


17
2. Fuel
Use gasoline with octane rang ≥90.
Never use an oil/gasoline mixture or gasoline containing impurity.
1) Check the fuel level gauge.
2) Replenish the tank if the fuel level is low. Do not let the fuel level
rise above the shoulder of the fuel strainer.
3) Ret and screw the fuel tank cap ght aer refueling.
FUEL TANK CAPFUEL TANK CAP
OPENOPEN CLOSECLOSE
FULLFULL EMPTYEMPTY
FUEL MAXIMUM UPPER LEVELFUEL MAXIMUM UPPER LEVEL
FUEL STRAINERFUEL STRAINER
FUEL LEVEL GAUGEFUEL LEVEL GAUGE
• Refuel in a well-venlated area with the engine stopped. Never
smoke or allow ames or sparks in the area where the engine is
refueled or where gasoline is stored.
• Do not overll the fuel tank.
• Avoid repeated or prolonged contact with skin or breathing in of fuel
vapor.
• Keep children from contacng fuel.
• Never use an oil/gasoline mixture or gasoline containing impurity.
• Never use stale or contaminated gasoline.
• Avoid geng dirt or water into the fuel tank.
WARNING

18
Do not close the choke when starng the engine in a warm state.
2. Electronic starter
Turn the generator switch to the electric starng posion and hold for
a maximum of 5 seconds or less if the engine is started. If starng fails,
release the switch and wait for 10 seconds before using it again.
If the speed of the starng motor drops fast aer holding the switch for
some me, it means the baery should be recharged.
NOTICE
1. Recoil starter
1) Remove all the loads from the output side.
2) Turn the fuel valve to the “=ON” posion.
3) Turn the AC circuit breaker to the “OFF” posion.
4) Turn the choke lever to the “CLOSE” posion.
5) Turn the generator switch to the “ON” posion.
6) Pull the starter grip unl a resistance is felt, the pull it out briskly.
7) Turn the choke lever to the “OPEN” posion aer the engine is
warm.
8) Do not use electric devices before seng the circuit breaker to the
“ON”posion.
6. STARTING THE ENGINE

19
1) Turn the AC circuit breaker to the “OFF” posion.
2) Turn the generator switch to the “OFF” posion.
3) Turn the fuel valve to the “OFF” posion.
To stop the engine in an emergency, turn the generator switch to the
“OFF” posion.
NOTICE
7. STOPPING THE ENGINE

20
The engine must be properly maintained to ensure its operaon is safe,
economical and trouble-free, and to minimize emissions.
In order to keep your gasoline engine in good working condion, it
must be periodically serviced. The following maintenance scheldule
and roune inspecon procedures must be carefully followed.
Frequency
Item
Each me
First month
or rst 20hrs
of operaon
Thereaer,
every 3
months or
every 50hrs of
operaon
Every year or
every 100hrs
of operaon
Engine oil
Check - Rell x
Replace x x
Reducon gear oil
(if equipped)
Oil level check x
Replace x x
Air lter element
Check x
Clean x
Replace x
Deposit cup
(if equipped) Clean x
Spark plug Check - adjust x*
Spark arrester Clean x
Idling (if equiped)** Check - adjust x
Valve clearance ** Check - adjust x
Fuel tank &
fuel lter ** Clean x
Fuel line Check Every 2 years (change if necessary)
Cilinder head, piston Clean up
carbon ** Every 250hrs
* These items should be replaced if replacement needed.
** These items should be maintained and repaired by our authorized dealer, unless the owner has
appropriate tools and is profcicient with mechanical maintenance.
8. MAINTENANCE