Daihan Scientific UniFreez U80 User manual

Man281 (15 Jun 2016)
Ultra Low Temperature Smart Freezer
.
Certifications by - - -
ISO 9001 Certified.
ISO 13485 Certified for Medical Instruments
CE & RoHS Certified
GMP Certified(Only "DuoFreez U500" Model)
PL Insurance. (Product Liability Insurance)
Validation(IQ&OQ) Service.
User Manual
(Version : 2.2.2)
written for
UniFreezTM U80 models
" UniFreezTM U80 "
Ultra-Low Temperature Freezer, 82Lit.
DAIHAN-Sci.com or ALL for LAB.com Shopping Mall
Sales & Basic A/S :
By the Nearest Official Distributors .
² English Page : P. 11 ~ 38
² Korean Page : P. 39 ~ 73

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Table of Contents
Page
1. General
1.1 Precautions Before Use ............................................................................ 4
1.2 Product Introduction ................................................................................ 5
1.3 Product Configuration .............................................................................. 6
2. Installation
2.1 Product Installation ................................................................................... 7
2.2 Installation of WiReTM App & Web Service ................................................... 8
2.3 Product Specifications .............................................................................. 15
3. Product Usage
3.1 Product Usage ......................................................................................... 16
3.2 Names of Each Part ................................................................................. 20
3.3 Usage Instructions ................................................................................... 22
4. Products Management Methods
4.1 Accessories ............................................................................................. 35
4.2 Maintenance and Management ................................................................. 36
4.3 Troubleshooting ....................................................................................... 37
5. Product Assurance
5.1 Quality Assurance .................................................................................... 38

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I
N
1. General
1.1 Precautions Before Use
Thank you for purchasing the Ultra Low Temperature Smart Freezer.
This manual describes the performance and usage instructions of the product, and the
precautions in the handling. Please carefully read this manual, before using the product. The
following warnings should be strictly adhered to: (The following warning sign is marked in the
part that is required user attention, so please safely use the product after being well-acquainted
with the meaning.)
Warning
Failure to follow the instructions may result in injury.
Caution
Failure to follow the instructions may result in product failure.
Proximity Caution
Keep clear of the product during use.
Notification
Do not disassemble or modify the product or use it for purpose other than its
intended function.
Danger of Explosion
If volatile, explosive chemicals are used, there is a danger of explosion.
This symbol indicates Protective earth (ground).
This symbol indicates power “OFF” on the power on/off switch.
This symbol indicates power “ON” on the power on/off switch.
This symbol indicates the connection point of the neutral conductor on the
installed unit.
This symbol indicates alternating current Voltage.
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1. General
1.2 Product introduction
This product supports fast cooling speed and minimal power consumption by applying
SimpleFreezTM (Simplified Hi-Efficiency Freezing System), an innovative cooling system.
In addition, it remotely controls experimental equipment by building A Smart-LabTM
System through the WiReTM App & web Service, and it is implemented so that
monitoring can be done at any time, and anywhere.
This product was developed and manufactured considering the best possible ease of
use and safety, and has the following features.
1. Its structure and electrical circuit are simplified, and the arrival time to objective
temperature and the power consumption are minimized by applying SimpleFreezTM for high
efficiency and safety.
2. The actions of various menus have been simplified through a 7-inch Full Touch Screen by
applying the Smart-LabTM Controller.
3. It sends the unusual conditions in real time by the self-testing system of the experimental
equipment through WiReTM App & Web Service support over the user and the service center,
and remote monitoring and control are possible.
4. It can prevent cold air leakage and the intrusion of the outside temperature and maximize
the insulation effect because of the rigid polyurethane foam insulation and the insulation for
inside the door. 3 layers of insulation are equipped with this product.
5. The user can easily open the door immediately after opening or closing it by automatically
relieving the pressure difference between inside and outside by employing an automatic
vacuum breaker.
6. The user can easily operate the door by employing the rugged, ergonomic door handle, and
a locking function has been attached for security.
7. The graphic display with high resolution can check data, and also data backups and
program updates are possible through a USB port.
8. The position of the samples and a memo function are supported for efficient storage and
the management of samples.
9. It can prevent damage to samples by preparing for sudden stops in movement through
LCO2 spraying function support.
10. The user can randomly specify the crossover operation period of the compressor through
Eco Mode, and support the power saving function.
11. It provides convenience for management to users because management tasks such as the
replacement or cleaning of the filter are omitted by implementing a filter-free mechanism.
12. The strict production management is performed through CE certification and RoHS
certification.
13. PL(Product Liability) Insurance

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1. General
1.3 Product Configuration
Component Photo
Component Name
No. of Configuration
" UniFreezTM U80 "
Ultra Low Temp. Freezer
1 Unit
Stainless Steel Shelves
1 ea
Hand Remover of Ice
1 ea
Wall Brackets
2 ea
Rubber Stopper
(Each another Size )
2 ea
Door Lock Key
1ea
- Including a copy of the Operation Manual
* Models
- UniFreezTM U300:Ultra Low Temperature Freezer, Upright type, -86℃, 308Liter
- UniFreezTM U400: Ultra Low Temperature Freezer, Upright type, -86℃, 393Liter
- UniFreezTM U500: Ultra Low Temperature Freezer, Upright type, -86℃, 503Liter
- UniFreezTM U700: Ultra Low Temperature Freezer, Upright type, -80℃, 714Liter
- DuoFreezTM U300: Ultra Low Temperature Freezer, Upright type, -95℃, 308Liter
- DuoFreezTM U400: Ultra Low Temperature Freezer, Upright type, -95℃, 393Liter
- DuoFreezTM U500: Ultra Low Temperature Freezer, Upright type, -95℃, 503Liter
- DuoFreezTM U700: Ultra Low Temperature Freezer, Upright type, -90℃, 714Liter
Inside Outside

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2. Installation
2.1 Product Installation
1. Please be careful when transporting the product because it is heavy.
2. Please do not lay the product on the floor or subject it to shock. It can cause damage
inside the product.
3. Please install the product in a hard, flat, and stable place.
4. If there is no regular interval between this product and the wall of the installation space,
its cooling power becomes weak, and the power will be wasted, so this product should be
installed in a place at least 15 cm apart from the rear wall and 10 cm or more apart from
the side walls, and there should be an interval of 100 cm or more from the ceiling.
5. Please do not install the product in a place where it is exposed to direct sunlight, or in the
dangerous places.
6. To minimize the risk of short circuits, do not install the product (in the) places where it will
be subjected to the inflow of moisture or organic solvents on the regulator part or inside
of the body.
7. This product was manufactured for normal operation at a rated voltage, so please check
the voltage status before installing the product.
8. When installing and using the product, please certainly use the power cord provided. with
the products.
9. The power plug of this product contains a ground. Please connect it to a grounded power
outlet. If the ground is unstable, it may cause electric shock.
10. If there is no ground in the power outlet, it must be installed by an electrical company.
Please do not connect the ground wire to water pipes, gas pipes (explosive, inflammable
risk), or the ground of a telephone line or a lightning rod (lightning hazards).
¨ Product Liability (PL) Insurance Admission
DAIHAN Scientific (Co., Ltd.) is a member of Product Liability Insurance (PL
Insurance), so that its customers can trust our products, (believe and use its
products,) by preparing against the accident which can be occurred during using the
products by self-production.
[Contents] ………………………………………………………………………………………
Insurance Type: Product Liability Insurance
Limit of Indemnity: 100 million won for Persons and Objects
Secured Area: Worldwide (excluding North America)
Emergency Contact: DAIHAN Scientific (Co., Ltd.) (TEL: [phone], FAX: [phone])
(TEL: [phone], FAX: [phone])
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<Fig.2.2.1> Control Panel
<Fig.2.2.2> Operation screen
<Fig.2.2.3> Stop operation screen
2. Installation
2.2 Installation of WiReTM App & Web Service
- After installing this product in a static position, the user who uses WiReTM App & Web
Service, please use this product after installing WiRe Service before using the product
installed.
- This installation is progressed on the regulator of Touch Screen of the product.
- Because the Wireless LAN for using the internet is not installed in the product when
shipping it at the factory, please connect by finding the wireless LAN among the
components of the product.
- This description is for the installation method for users who want to use WiReTM App & Web
Service. Only matters that should be installed when use WiRe Service are written, and the
detailed description on the product Operation is listed in detail on ”Instruction Manual”.
- The sequence of the setting of WiReTM Service during installation is as described in the
following instructions. Please proceed with following instructions.
- Find the “SETTING” located on top-left of the main display to make settings required for the
connection of WiReTM Service.
- The “SETTING” displayed in the menu will be deactivated during the operation of the
product. Push the “STOP” button located on top-right of the main display to stop the
operation, and then find the “SETTING” becoming activated.
Wireless lan

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<Fig.2.2.4> Setting menu
<Fig.2.2.5> System Settings
- The “SETTING” has submenus of “System”, “WiRe”, and “WiRe Users” prepared for the
connection to WiReTM Service. Please follow following numbers of each instruction in order
- First, push the “System” menu to go on the system setting. Push the return button placed
on top-right of all displays for each menu to go back to previous display.
1) System Settings
(1) Current Time Set
- The present time is set to input correct test time of user. Touch the box displaying time and
date on the right side of the display.
- If you randomly change the current time since supplied from the factory, please be sure to
use after re-applying power to the equipment. If you have changed the time of product
behavior it may also cause problems with some functions. Therefore if the current time
changed be sure to use the device again after turning it off.
- Please select the “Automatic” with the Check Box unchecked.
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<Fig.2.2.6> Current Time Setup
<Fig.2.2.7> WIFI SET
- The “Select time zone” will synchronize the product with the time of selected zone
(countries) for users using the ‘Mobile App’ to control the WiReTM Service. Please be sure to
select the time zone wherein the product is being used.
- The Check Box on the right prepared for the “Use 24-hour format” must be checked for the
correct operation of the product, and users should never change it.
- After completing the setting of the product, push the return button of blue icon to go back
to previous page.
(2) WiFi Setup Set
- The ‘WiReTM Service’ will only be available by the (wireless) internet connection. Users should
make the product be connected to internet via wireless network.
- Click the ‘Check Box’ of Wi-Fi window to make the Wi-Fi connection (by typing set password
if requested). In the case unable to detect Wi-Fi signals, please check the mounting of USB

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<Fig.2.2.9> WiRe Users
<Fig.2.2.8> WiRe Settings
dongle prepared for the Wi-Fi connection (Check the blinking of the blue LED).
- After completing the Wi-Fi connection to the product, push the blue return button located
on top-right of the display to go back to previous page.
2) WiRe Settings
- Slide the ‘WiRe Mode’ button to the right to connect to the ‘WiReTM Service’. This will only be
enabled by the stabilized Wi-Fi connection.
- In cases of the unstable or disconnected Wi-Fi connection, the ‘WiRe Mode’ will not be
switched normally. Be sure to secure stable Wi-Fi connection to the product.
- After completing the internet connection, users can find the ‘Serial Number’, ‘Model’, and
‘Organization Name’ as shown in the following display.
3) WiRe Users
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<Fig.2.2.10> Registration of the ID of existing User
<Fig.2.2.11> Deletion of User from the List
(1) Registration of Additional Users
The users registered through existing ‘Smart-Lab’ device can use existing IDs to be registered in
this product. When the user is logged in with the registered ID from the ‘Mobile App’ then the
list of devices already registered will be appearing.
(2) Deletion of Users
- Registered users may be deleted from the list by pushing the selected button corresponding to
users to be deleted therefrom.
(3) Registration of New User
- Users who are using the ‘Smart-Lab’ device and ‘WiRe Service’ for the first time shall
register users’ information. Input the ‘ID’, ‘Password’, and ‘Name’ of the user for the
registration.

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<Fig.2.2.12> Registration of New User
<Fig.2.2.13> ID/Password Input Error
- The user ID can be composed of minimum 6 to maximum 20 lowercase alphanumeric
characters. In cases of the input of duplicated ID or other characters beyond the lowercase
alphanumeric characters, the message showing the disability of ID setting will be popped up.
- The Password can comprise minimum 6 to maximum 30 uppercase or lowercase
alphanumeric or special characters. The input with less than 6 or beyond 30 characters
thereof or the input of characters other than predefined characters will encounter the pop
up message showing the disability of Password setting.
- Once the ‘ID’, ‘Password’, and ‘Name’ are set in the list then they cannot be modified
thereafter.
(4) Setting of Authority of each User
- Users registered in the list can be set as an administrator or as a general user. The ‘Admin’
(the administrator) is the only one who can entirely administrate the ‘Remote Control
System’. Up to 100 users can be registered in the list as a ‘User’ allowed the monitoring of
the status of device. (The remote control is not allowed for the ‘User’.)
- The ‘ID’ among the list of registered users is selected to assign an authority set either as
‘Admin’ (the administrator) or as ‘User’ (general users).
- Since the authority of ‘Admin’ was prepared for the only one ‘ID’ of ‘Admin’, the existing ‘ID’
of ‘Admin’ will be turned into the ‘ID’ of ‘User’ with the appointment of new ‘ID’ of ‘Admin’.

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<Fig.2.2.14> Setting of Authotity of Admin
<Fig.2.2.15> Communication Error Message
- The appearance of the message showing the disability to invoke the information of
registered users may come from the unstable Wi-Fi connection. Check the status of Wi-Fi
connection and then reenter into the menu of ‘WiRe Users’.
- On completion of above procedure, the product will be connected to the ‘Mobile App’
enabling the service of ‘WiReTM Service’. To set the functions of the device, please refer to
the instructions thereof.

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2. Installation
2.3 Product Specifications
Model
UniFreezTM U80
Capacity
82 Lit
Freezing System
Simplified Hi-Effiency Freezing System(SimpleFreezTM)
Temp.
Range
-86℃ ~ -65℃
at room temperature of 30℃ and Humidity of 70%
Sensor
PT100 Sensor
Compressor
Hermetic Type
Condenser Type
Block Condenser, No Pin, Filter Free Mechanism
Refrigerant
Natural (CFC Free Refrigerant System)
Controller
7" Full Touch Screen TFT LCD
Shelves
Included 1 Stainless Steel Shelf
Max. Q'ty of Racks
4pcs of 12(3x4)- Placed Rack (RFU8)
Material
Internal
Stainless Steel (#304)
External
Powder Coated Steel Plate
Inner Door
Powder Coated Stainless Steel (#304)
Others
CE & RoHS Certified, GD-mark
PL(Product Liability) Insurance
Touch-Screen TFT LCD Smart-LabTM Controller
CFC-Free Refrigerants
Built in Standard Warning and Alarm Functions
Dimension
(w X d X h)
Internal (mm)
340 X485 X520
External (mm)
530 X 687 X 1,060
Weight
60 kg
Packing Size (wXdXh)(mm) &
Gross Weight
960 X 760 X 1,350
102 kg
Power Consumption
800W (230V) , 900W (120V)
Energy Consumption at -80℃
7.72 kW/day
Power Supply & Cord Plug*
1 Phase, AC 120V, 60Hz or AC 230V, 50/60Hz, With Cord/Plug

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3. Product Usage
3.1 Precautions for Use
Please be familiar with the user manual before using this product, and operation
should be performed only by qualified personnel
Please never tilt or lay the product doing during transportation, which the function
of mounted cooling-related devices can be degraded, and problems can be result.
Install the product in a place where the floor is hard and flat. Failure to do so can
cause accidents. by negligence.
This product should be connected to a appropriate power source that it is
generally used.
Please use a lower power source than the regulation load permitted (AC 120,
60Hz or AC 230V, 50/60Hz, Single-phase).
If the installation place was moved, do not connect the power immediately. It
should be connected at least 30 minutes after moving. If you use this product
immediately after moving, it may cause failure of the critical parts relevant to the
freezer.
The rack should be wiped with a soft cloth and then used after mounting it before
connecting the power of this product. Please put the sample into the instrument
after the instrument starts to operate and its inside is completely cooled. If a
smell similar to plastic comes out from the instrument, the smell disappears after
it is completely cooled.
- Warnings
- Please observe the following precautions.
This product should be operated in a room with temperature maintain between
5℃ and 40℃. Long-term use in an environment that exceeds the allowable range
may cause a malfunction.
Please do not damage or distress the power cord. (Please do not hurt on the
power cord, or process it, or force bend it, or pull it, and tie it.) Also, if heavy
objects are placed over the power cord, or the power cord is inserted in between
objects, the power cord can be damaged and may cause fire or electric shock.
Please do not directly spray water on the product or wash it with water, to avoid
short circuits or electric shock.
Please do not touch or manipulate the electrical parts such as the power plug
with wet hands electric shock.
Please do not operate the product by manipulation of the plug to avoid electric
shock or short circuits.
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Please, do not put bottles or cans into this product. If the contents in the can or
bottle are expanded, it may cause the injury.
Please do not put commercial bag-type coolants (including ammonium nitrate,
urea) into this product.
If the contents are leaked, it may cause rust and a malfunction.
Please do not put commercial bag-type coolants (including ammonium nitrate,
urea) into this product.
If the contents leak, it may cause rust and malfunction.
Please do not touch the samples or the containers in storage (especially metal
goods) with wet hands or bare hands. Your hands may suffer frostbite. Please
work after wearing gloves for low-temperature use.
(If you search for “gloves for low-temperature use” in the DAIHAN Scientific Inc.
Shopping Mall, www.AllforLab.com, you can purchase safety gloves for low-
temperature with various specifications.)
Please do not put goods or water containers on this product. If they fall down,
people can be injured, or it may cause poor insulation and short circuit by water
overflow.
Please do not put your hands into the mechanical room, air outlet, or inlet. Since
the fan is operating at high speed, it may cause burns or injury.
Please do not hang on the door. It may cause personal injury or short circuit and
electric shock.
Do not install the product where it can get damp or in a dusty environment. It
may cause overheating or short circuit. – Pollution Degree 2
Do not install the product in a location at an altitude of over 2,000 meters
(6,562 feet).
This device must be connected to an earthed power supply.
Protective conductor terminal.
Do not use outdoors avoid overheating or electrical faults. The use in the place
where the sun continuously shines and can get rained on it is prohibited. It may
cause overheating or electrical fault of the product.
Do not operate this product near a heater or an air-conditioner.
Please do not use flammable or volatile products in the vicinity of the product to
minimize the risk of firer. Please do not use the flammable spray such as lacquers
and paint, or volatile, flammable chemicals and its similar product, in the
proximity of the product. They may cause the ignition due to the spark of switch.
Please avoid the disassembly or modification of this product by a non-authorized
person to avoid serious electrical problems and to retain the warranty service of
DAIHAN Scientific Co., Ltd.

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Please regularly check whether dust or dirt are on the power plug and completely
connect the plug. If the plug is covered with dust, or the connection is not
complete, it will cause an electrical shock or fire.
Please separate the power plug from the outlet for safety when the product is
unused for long periods of time to avoid overheating or ignition due to dust.
When disconnecting the power plug, it must be grasped by the hands and then
pulled. Grasping only the cord and then disconnecting it may cause overheating
or ignition because of internal lines being disconnected.
If unusual noise or signs of abnormal behavior are found during use of this
product, please immediately contact the supplier or DAIHAN Scientific (Co., Ltd.)
after turning off the power supply and disconnecting the power line.
When moving the product, please move it so that the power cord and the product
are not damaged after disconnecting the power plug from the electrical outlet, in
order to avoid the electrical shock or the ignition due to the damage to the cord.
When moving the product, please move it so that the power cord and the product
are not damaged after disconnecting the power plug from the electrical outlet. It
may cause electrical shock or ignition due to damage to the cord.
If removing the power plug, please wait 10 minutes or longer until plugging it in
again.
If you just plug it in again, it may cause a malfunction by placing a burden on the
freezer.
The device should be set at a well ventilated place. Be sure the holes on the side
or rear surface of the body are blocked by a wall or an object. And do not operate
the device at a poor ventilated place or use closed. It may cause a fire or damage
of the device as not to release heat or insufficient ventilation may result.
Set the device a lightening place. When you set the device at a dark place, it may
cause an unexpected accident by mistake in operation.
Mains supply voltage fluctuations up to +/- 10% of the nominal voltage
Pollution degree : 2 (Applicable RATED POLLUTION degree. )
Overvoltage Category: III
Transient overvoltages typically present on the MAINS supply
NOTE: Then normal level of transient overvoltages is impulse withstand
(overvoltage II of IEC 60364-4-443
Depending on the material that shall be treated there could exist unhealthy gases
that have to be led-out of the room in the most suitable way (by connecting an
exhaust pipe)
The maximum relative humidity is 80% at 31°C and 50% at 40°C .

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If a product was transported or stored in high humidity condition, please check
packaging condition before use. If the carton or wooden box is waterlogged,
please contact the deliverer or our technical service engineer. Do not operate the
unit before checking with an engineer, otherwise it may cause an electrical shock
or a fire.
The Sound Level of the buzzer is maximum 60dB in 1 meter distance when an
error is detected.
Please maintain the clean condition of this product by removing the foreign
matter while gently wiping with the neutral detergent and a dry cloth after
checking whether the foreign matter present or not, before and after using this
product.
This Symbol indicates that this product is to be collected separately.
The following apply only to users in European countries:
l This product is designated for separate collection at an appropriate collection
point. Do not dispose of as household waste.
This product is required to comply with the European Union’s Waste Electrical &
Electronic Equipment(WEEE) Directive 2002/96/EC
l When reinstall products
When moving this product, please, consult with a DAIHAN Scientific Inc. Service
Center or Nationwide Agents. If non-specialists install this product, it may cause
short circuit, electric shock, and fire.
Because of the very heavy weight of the product, when moving the product,
please be careful to prevent overturning.
When moving the product, please move it so that the power cord is not
damaged after disconnecting the power plug from the electrical outlet.
It may cause electrical shock or ignition due to damage to the cord.
When moving this product, please move it after removing all of the samples in
the instrument.
When moving or installing the product, please do not move it when it is lying
down. It can cause malfunction. If you move this product when it is tilted or lying
down, please operate it after letting it be stable for approximately 24 hours.
※ All of the circuits, electrical or mechanical parts and configurations used in this
product are the technical assets of DAIHAN Scientific (Co., Ltd.). Only technicians of
the technical support team at DAIHAN Scientific (Co., Ltd.) or technicians approved
through the education from DAIHAN Scientific should be allowed to repair this
product.

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3. Product Usage
3.2 Names of Each Part
l Outside
NO
Names
Description
①
Controller
Full Touch-Screen TFT LCD
②
USB Port
For Data Back Up
③
Automatic Vacuum Releasing System
Helping re open the Door
④
Door Handle
Door open and close
⑤
Block Condenser
Condenser without Pin and Filter
⑥
Main Power Switch
Power ON/OFF
⑦
Circuit Breaker
Leakage Breaker
⑧
RS232C Interface
Serial Interface for Remote control by PC
⑨
Inlet of LCO2 Gas
LCO2 Gas
⑩
Automatic Valve of LCO2 Gas
Automatic LCO2 Gas inject operation
<Table.3.2.1> Names of each part and description
⑥
⑦
⑧
⑨
⑩
<Fig.3.2.2> Back side of ULT Freezer.
<Fig.3.2.1> UniFreezTM U80
Ultra Low Temperature Freezer
<Fig.3.2.3> Automatic Valve of LCO2 Gas