Denso MovinCool Condensate Pump User manual

READ THIS MANUAL CAREFULLY FOR INSTRUCTIONS ON CORRECT
INSTALLATION AND USAGE, AND READ ALL SAFEGUARDS.
DENSO SALES CALIFORNIA, INC.
REGISTERED TO ISO 9002
FILE NO. A5537
INSTALLATION
MANUAL
CONDENSATE PUMP

© 2005 DENSO SALES CALIFORNIA, INC.
All rights reserved. This book may not be reproduced or copied,
in whole or in part, without the written permission of the publisher.
DENSO SALES CALIFORNIA, INC. reserves the right to make changes
without prior notice. MovinCool is a registered trademark of
DENSO Corporation.

FOREWORD
Congratulations on purchasing a MovinCool Condensate Pump.
This manual explains how to install the condensate pump onto
MovinCool units. Please read this installation manual thoroughly to
familiarize yourself with the features of the unit and to ensure years of
reliable operation. You may also fi nd it useful to keep this installation
manual on hand for reference.
Components and/or procedures are subject to change without prior
notice.
Defi nition of Terms
WARNING: Describes precautions that should be observed to
prevent injury to the user during installation or unit operation.
CAUTION: Describes precautions that should be observed to pre-
vent damage to the unit or its components, which may occur during
installation or unit operation if suffi cient care is not taken.
Note: Provides additional information that facilitates installation or
unit operation.
GENERAL WARNINGS & CAUTIONS
• All electrical work, if necessary, should only be performed by quali-
fi ed electrical personnel. Repair to electrical components by non-
certifi ed technicians may result in personal injury and/or damage
to the unit. All electrical components replaced must be genuine,
MovinCool or DENSO brand purchased from an authorized reseller.
• Do not handle the pump with wet hands or when standing in water
as fatal shock could occur. Disconnect all power from the Movin-
Cool before servicing the unit for
any reason
any reason
.
• Protect the power cable from coming in contact with sharp objects.
• Do not kink or allow power cord to come in contact with oil, grease,
chemicals, or hot surfaces.
• To reduce risk of electrical shock, connect MovinCool unit to a prop-
erly grounded terminal.

INVENTORY
After unpacking your Condensate Pump Kit, please check to make sure
you have the following items:
Condensate Pump (1)
Hose, 3/8 inch diameter, 20 feet
Note: If any of these items are not included in the box or appear
damaged, please contact your MovinCool reseller for replacement.
Small Screws (2)
Adapter Plate
(Not required for OP36)
Bolts (2)
(Not required for OP36)

PREPARATION
Remove Condensate Pump from
package.
WARNING: Make sure the
MovinCool unit is unplugged
from the electrical outlet or if
permanently wired, make sure
circuit breaker is in the off
position.
PUMP INSTALLATION
Secure pump to adapter plate
using the two screws supplied in
the kit.
Mount the Condensate Pump
assembly to the rear inside panel
(as shown) using the two bolts
supplied in the kit.

Remove jumper plug from mat-
ing connector. Connect pump to
mating connector on inside panel
or to adapter harness.
Note: 115v and 230v pumps
have unique connectors. See
matrix on next page.
For OP36 Only
Plug pump connector into match-
ing connector in rear frame.
Slide pump mounting tab be-
tween side panel and back holder.
PUMP INSTALLATION

PUMP INSTALLATION
Secure pump to side panel with
the screw provided.
Note: Pump is unique to voltage
check model matrix below for
correct pump.
MODELS
Office Pro 12
Office Pro 18
Office Pro 24
Office Pro 36
Classic Plus 14
Classic Plus 26
Classic 10
Classic 18
CPK115
X
X
X
X
CPK230
X
X
X
X
CPK115
CPK230

PUMP INSTALLATION
HOSE INSTALLATION
Note: The Condensate Pump
Kit is equipped with a 20 foot
hose. This hose will be used as
both a drain and an inlet hose
for the Condensate Pump.
Cut a section of the 20-foot hose
suffi cient enough to connect drain
pan to condensate pump drain
hole.
Connect one end of the
section hose to the MovinCool
drain stem.
Insert the other end of the section
hose into the condensate pump
drain hole.
Connect the remainder of the
20-foot hose to the drain outlet
spout.
DRAIN HOSE (20')
DRAIN
HOSE (9")
DRAIN HOLE
DRAIN STEM
9"
Remove tab from pump.
REMOVE

Note: Do not use more than 20
feet (5.5m) of drain hose verti-
cally. This is the maximum
head (lift) of the Condensate
Pump.
When securing the drain hose to
the highest vertical position (no
more than 20 feet) and running
the hose to the drain, run the
drain hose on a downward slope
at a rate minimum of 1/4 inch per
foot for proper drainage.
DRAIN HOSE
1/4" TAPER
PER FOOT
CONDENSATE
PUMP
20' (5.5m) MAX
Note: CPK230 maximum head lift = 17 feet (5.2m)
HOSE INSTALLATION
For OP36 Only
Connect the remainder of the 20
foot (6 m) hose to the drain outlet
spout and feed it through the
grommet on the right hand side of
the unit.
DRAIN HOSE
DRAIN STEM
DRAIN HOLE
DRAIN HOSE

MAINTENANCE & TROUBLESHOOTING
WARNING: When performing any maintenance and/or trouble-
shooting, make sure that all electrical power is off. This means
before service, unplug the unit from the electrical outlet or if perma-
nently wired, make sure the circuit breaker is in the off position.
1) Remove any dirt or debris which may collect in the bottom of the
reservoir tank.
2) On a monthly basis, check the condensate drain hose for kinks,
blockage or any other damage that may obstruct condensate pump
from draining properly.
3) Always replace the fan motor cover to keep electrical parts free of
dust, dirt and any other foreign material.
Drain Tank Overfl ow Switch
This safety feature will stop the compressor operation if the pump
malfunctions. To test the drain tank overfl ow switch, pinch the drain
outlet hose and pour water into the reservoir inlet drain hole. Continue to
fi ll the reservoir until the rising water lifts the overfl ow switch and stops
the operation.
Note: If the Fan Mode Control DIP Switch is set to the “STOP”
position, the entire unit (including fan operation) will turn off.
If the compressor continues to operate when the reservoir is full, check
your installation procedure. After testing is complete, release the drain
outlet hose and the condensate pump will empty the reservoir. Make
sure the 9” section of hose is installed into the inlet drain hole of the
pump reservoir.
Condensate Pump
3/8" I.D. DRAIN
OUTLET SPOUT
WITH CHECK VALVE
MOTOR FAN
COVER
RESERVOIR
DRAIN TANK OVERFLOW
SWITCH FLOAT
MAIN CONTROL
FLOAT
MOUNTING EAR
1" INLET
DRAIN HOLE

DENSO SALES CALIFORNIA, INC.
3900 Via Oro Avenue
Long Beach CA 90810-1868
800-264-9573 / 310-834-6352
www.movincool.com
DSCA P/N: LA990009-1626 First Issue: February 2005