Deprag 347-218u User manual

012243EN

Operating Instruction Booklet

PneumaticScrewdriver

347-218U 397060 A

347-318U 397060 B

347-518U 397060 C

347-618U 397060 D

MINIMAT

Dear Customer:

Thistool isthe resultofmore than75yearsofexperiencein thedesign and

manufacturing ofpneumatictoolsforthe industrial market.

Wekindlyask thatyou read theseoperating instructionscarefullysothatyou

will be able tousethistoolsafelyandfor manyyears tocome.

If you need additional information,pleasecontact your DEPRAG

Representative,one ofour international supportofficesorusdirectat

DEPRAG.Wewill be happytoanswer anyquestions.

Pleasevisitour web site: www.deprag.com

Contents

1SAFETYTIPS................................................................................................................3

1.1. GeneralSafetyTips....................................................................................................3

1.2. GeneralSafetyTipsforPneumaticScrewdriverSpindles...........................................4

1.3. OwnerObligation........................................................................................................5

1.4. OperatorObligation....................................................................................................5

1.5. WarrantyandLiability.................................................................................................6

1.6. SymbolDescription.....................................................................................................7

1.7. ObserveEnvironmentalRegulations..........................................................................9

2DESIGNATEDEQUIPMENTUSE.................................................................................9

3INSTALLATION............................................................................................................10

4OPERATION................................................................................................................13

4.1. RangeandExchangeofClutchSpring.....................................................................13

4.2. Torque Adjustment...................................................................................................15

5HANDLING...................................................................................................................16

6ASSEMBLY-DISASSEMBLY......................................................................................17

6.1. SpecialRepair Tools(OptionalEquipment)..............................................................18

6.2. Correct AssemblyofShut-Off Function on Clutch....................................................19

6.3. SparePart Drawings.................................................................................................20

6.4. DimensionalDrawing................................................................................................27

7MAINTENANCEAND UPKEEP...................................................................................28

7.1. WearParts................................................................................................................28

8TROUBLE SHOOTING................................................................................................29

9DELIVERYCAPACITY.................................................................................................30

10 ACCESSORIES -OPTIONAL EQUIPMENT..............................................................31

11 STORAGE..................................................................................................................33

12 TECHNICAL DATA.....................................................................................................34

13 DISPOSAL..................................................................................................................34

14 CONFORMITYDECLARATION.................................................................................35

15 SERVICELOCATIONS AND AUTHORIZEDPARTNERS.........................................36

1SafetyTips

1.1.GeneralSafetyTips

Beforeoperating tool makesureto carefullyreadand

observethisoperating instruction.

Generally,theoperator ofthe equipmentand/ormachineryisresponsible for

the equipment’sperfect condition and operation,while observing all necessary

safetyregulations.The equipmentand/or machineryhasbeen constructed in

accordancewiththe newestlevel oftechnologywhile recognizingall

necessarysafety-related requirements.Nevertheless,while operating the

equipmentand/or machinerythereisariskofbodilyharmtothe operator as

well as damagetoequipmentand/or machineryand other property.

Operatethe equipment and/ormachineryonlyif equipment/machinery

· Isused forthe task it was designed for

· is inperfectworkingcondition andsafetouse.

It isimportanttoobservethe technical dataofthe equipment, especiallyin

regardstotheenvironmental temperatures. The designated area ofuseforthis

equipmentisclearlydescribed in chapter Designated EquipmentUse and

thoserequirementshavetobe observed aswell.Prerequisiteforthe safe

conduct andthe uninterrupted operationofthe equipment, isthe knowledge of

the basicsafetytipsandthesafetyregulations.Additionally,all current

regulationsforasafeoperational area,for accident-prevention guidelinesof

electrical and mechanical installations, aswell asnoisesuppression

requirementsmust be observed.During anymaintenanceor repair work,a

clean worksurfaceisrecommended.Also,itisnotrecommended toeither eat

or smokeduring repair or maintenance.Arbitrarychangesmadetothe

equipment,whichaltersitsdesignated use,voidsthe warrantyand cancelsthe

manufacturersliability.

· The toolis notinsulated toprotectagainstanelectricalpower surge.

· Itisnotrecommended tousethistoolin explosivehazardous

environments,unlessit wasspecificallydesigned forsuchause.

The operating instruction booklet,especiallythe safetysymbolsandsafetytips

attachedtothe equipmentor included inthe documentation,mustbeobserved

at alltimesbyall persons gettingintocontact withtheequipment.

1.2.GeneralSafetyTipsforPneumaticScrewdriverSpindles

Disconnectthetoolfromthe airsupply, when changingbits or

when readjusting clutch.

· Donotwear wide clothingorjewelry, fortheycan beseizedby

movable parts.Wear ahairnet ifoperator haslonghair.

· Keep handsoff theinstalledbitorsocket.

· Injuryispossible,if the driver reacts withan unexpectedmotionor when

driver is usedwithabrokenbit.

· Keep handsawayfromholdingfixture (ifused).Thisapplies especiallywhen

looseningscrews inatight area.Thereis arisk ofsqueezing fingers b

etween

holding bracket and tool.Makesurethat anybracketusedis correctly

installed.

· An unexpectedmotion ofthebitorsocketmaycreateadangerous situation.

· Especially, when operatinganimpact wrench, it ispossiblethatan injury

occurs, ifthebitbreaks [flying splinters].

· Whenusing toolwithbit-adapter or bit-extension (i.e. Magnetic Bitholder),

makesure,thatthoseitems areingoodcondition andwell suitedfor the

applicationwiththistool.

· Whenusing ascrewdriver stand, makesure thatthetoolis

securelymounted.If nostandisused, makesuretohaveasolid

stancetoabsorbthetools’torquereaction force.

· Ifyou are notabletoabsorbthetorquereactionforce,usea

holding fixture orside handleonthe screwdriver.

· Afterturning-offthetool,thebit will continuetorotate[inertia].

· Donotexceed themaximumallowableairpressure.Apressure regulator

hastobeinstalled, whichregulatestheairpressurebeforeitreachesthe

tool.

· Avoid pressure tofall belowtheminimumallowable airpressure,because

the clutchcannotshut-offsafely. Thismaycausean increasedtorque

reaction force, resultingin riskstooperator,toolor product.

· Incaseofan interruptionof the air supply, makesuretowait untiltoolhas

cometoastand still, prior toreactivatingtool.

1.3.OwnerObligation

The owner isobligedtoonlyletpersons operatetheequipment,who

· are familiarwithbasicwork environmentsafetyrules andaccident-

preventing regulations.Also,thosepersons musthavebeen instructedin

the correctuseofthe equipment.

· haveread andunderstood all safetyand warning notificationsin the

OperatingInstructionBooklet,aswell as allotherdocumentation

pertainingtothisequipment.

· checkandconfirmat regularintervals,thatasafetyoriented operationis

guaranteed.

Onlyqualifiedandauthorizedpersonnel is allowed tooperate, maintainand

repair this equipment.Amalfunction, whichimpairs operator safety, mustbe

immediatelyremoved.

1.4.Operator Obligation

Personnel,who isengaged inthe operationofthe equipment,mustalways be

committed to

· observethebasicsafetyandaccident preventing regulations,

· read andobservethe safetyand warning notifications ofthisoperating

instructionbooklet.

1.5.WarrantyandLiability

Unless otherwisespecified,our “General Salesand DeliveryConditions”

apply.Warrantyand liabilityclaimsin regardstopersonsor equipment

damagesareinvalid, ifone or several ofthefollowing causesapply:

· Useoftheequipment inanon-designated application.

· Improperinstallation, operation, serviceormaintenanceofthemachine.

Operationofthe machine witheitherdefectiveor removed safetyand

protectiondevices.

· Non-

observanceofthe requirements stated in the operating instruction

booklet

,in regardstotransportation,storage,mounting,installation,

operation,maintenanceand serviceoftheequipment.

· Structural changeor adjustmentonthe equipmenttoanon-

designated

use.

· Inadequatesupervisionofwear parts.

· Improperrepair,inspection ormaintenance.

Catastrophic casesbecauseofawar,actsofgod or otherreasonswhich

are beyond ourcontrol.

1.6.Symbol Description

Readand observetheOperating Instruction Booklet, prior

toand during operation oftool.

DANGER

Reference toan immediatedangertoaperson.Mayleadto

seriousinjuriesor evendeathifunobserved!

Properlyrecycle environmentallydamaging grease,cooling

agents ordetergents.

RECOMMENDATIONS

Importantoradditional information onthe equipmentor inthe

documentation.

Useeyeprotectionor wear safetygoggles.

Wearhearingprotection.

Warningagainsthand-injuries.

Attention:Keepawayyour handsfromareas,whicharemarked

withthissymbol!

Hands maybe crushed,seizedorotherwiseinjured.

ESD-protected area

Equipmentmaybe damaged ordestroyed byan electrostatic

discharge.

WasteOil

Maintenanceand repair onhydraulicand pneumaticequipment

mayonlybe performed byspeciallytrained personnel!

Disconnectequipmentfromairsupply, priortorepair of

pneumatic orhydraulicequipment.

Provide regular preventivemaintenanceon hosesandairlines.

Exchange hoselines,even ifthere isnovisible damage!

(Observecorresponding requirementsofthe manufacturer!)

Afterrepair and maintenance,check thefollowing items:

· makesurealldetached andre-attachedconnectionsare

solid.

· confirm thatremoved covers, screensor filterswere re-

installed

· During disconnecting orreconnectingof anair-operated

equipment, injurymayoccurduetoawhipping air-hose

Afterconclusion of maintenanceor repair andpriortostartof

operation,makesure to

· removeall materials,toolsandothersuppliesneededforthe

maintenanceor repair fromworkarea oftheequipment

· removeleaking liquid oroils

· makesureallsafetydevices onthe equipment workperfectly!

1.7.ObserveEnvironmentalRegulations

Whenworking onorwiththe equipment,itis imperativeto

observeall requirementsinregardstowaste-disposal and

proper recycling.

Especiallyduringinstallation,repairormaintenance,water

damaging agentssuchas

· lubricatinggreaseand oil

· hydraulic fluid

· coolingagents

· solvent-containingcleaningagents

mustnot leakintothe groundorintothesewage system!

Suchmaterialsmustbestored,transported,containedand

recycled insuitablecontainers.

2DesignatedEquipment Use

DEPRAG MICROMAT/MINIMAT-Screwdrivers ofstraightshapeareused for

manual torque

controlled assemblies, preferablyfor vertical applications.

3Installation

Blowout airlineandpressure hose,prior toconnection ittothetool.

· Makesure,thatall air lineshaveasufficientcross-section(see technical

data)andhosesmustbefree ofbends andkinks. The hoselengthshould

not exceed2meters.

· All DEPRAGScrewdrivers maybe operatedeither withor without

lubricatedair(see paragraph: Maintenanceand Upkeep). Best resultsare

achieved, when machineislubricatedwith1–2dropsofoil per1m3.

Whenoperatingwithoilfree air,aperformancereductionof upto20%

occursandmaintenancerequirementsincreases!

· Connect the equipment asfollows:

a) for standardoperation connectequipmenttoamaintenanceunit,

consistingofFilter withcondensationreservoir, Regulatorand Oiler.

Whenchoosing amaintenanceunit, observeair consumption ratefor

the tool(see TechnicalData).

Air ConsumptionThread Size

PartNo.

0,05 -0,5m³/min ¼” 820454 A

0,15 –1,5m³/min

½” 820455 A

0,8–6,0m³/min ¾” 821608 A

b) for theusewithminimal lubrication connect toFilter/Regulator

consistingofFilter withcondensationreservoir andPressure Regulator

Air ConsumptionThread Size

PartNo.

0,05 -0,5m³/min ¼” 822408 A

0,15 –0,9m³/min

3¤8” 826981 A

0,15 –1,5m³/min

½” 822409 A

0,8–6,0m³/min ¾” 826982 A

Eachin connectionwithaPoint-of-UseOiler (PartNo.378077 A)

c)for oilfree operation,connecttoFilter/Regulator,consistingofFilter

withcondensationreservoir andPressure Regulator.

Air ConsumptionThread Size

PartNo.

0,05 -0,5m³/min ¼” 822408 A

0,15 –0,9m³/min

3¤8” 826981 A

0,15 –1,5m³/min

½” 822409 A

0,8–6,0m³/min ¾” 826982 A

OUR RECOMMENDATION: The preferred lubricatingmethod for the

screwdriver spindles mountedinfixtures,brackets,machines,etc.,eachin

connection withacontroller,ismethodb) withPoint-of-UseOiler.

· Checkpressureat directlyon the machine.The Regulatorneedstobe

adjusted toanairflowbetween 5.0(71PSI)and6.3bar(90PSI).Ahigher

pressureleadstoincreased wear andtear.Alower pressure maylead to

clutchnot being abletocorrectlyshut-offthe motor.

Inregardstoair-qualityaccordingtoISO8573-1, werecommend:

CLASS

RESIDUE

OF OIL

RESIDUEOF DUST RESIDUEOF WATER

Content

mg/m³

Particle

Size mm

Concentration

max. mg/m³

DewPoint

Pressure

Concentration

max. g/m³

Lubricated Air 4 5 15 8 +3 6

DryAir 3 1 5 5 -20 0,88

Picture:ConnectionofaDEPRAG MINIMAT-Screwdriver

RecommendedAccessories

Balancer, spring loaded

WEIGHT CAPACITY

FROM –TO (kg)

MAX. CORD LENGTH

(m)

WEIGHT

(kg) PART-NO.

0–0,5 1,6 0,5 827676 A

0,3–1,2 1,6 0,5 827677 A

1–2 1,6 0,5 827678 A

2–3 2 1,2 808690 A

Hose Balancer, spring loaded

WEIGHT CAPACITY

FROM - TO

(kg)

MAX. HOSE

LENGTH

(m)

HOSE

I.D.

(mm)

CONNECTION -

THREAD

WEIGHT

(kg) PART-NO.

0,4–1,2 1,2 824069 A

1,2–2,2 1,3 824069 B

2,2–3,0

0,8

G¼ i/G¼a

1,4 824069 C

PneumaticSpiral Hose

AIRCONSUMPTION

FROM – TO

(m³/min)

HOSE

INNER-Æ

(mm)

OPERATING RANGE

(m) PART NO.

0–0,1 4 0,8–2 346697 D

>0,1–0,3 6 1 –2,5 346697 E

>0,3–0,5 6 1 –2,5 346697 F

4Operation

Unlessotherwiserequested thedriver ispresettomax.torque withthe

strongest clutchspring installed on theclutch.Adjustclutchtothe required

torquevalue.Ifnecessary, exchange clutchspring.The required torque

adjustment can bechecked,using aDEPRAG TorqueWrenchor Measuring

Platform(seeDEPRAG catalogsD3020 andD3022).This equipment can

alsobe usedtore-adjustthetorque oftheScrewdriver.

Tooperatetheclutch,usingaclutchspring whicheither

surpassesorfallsbelowitsspecifiedtorque range,leadstoa

reductionofthe torque accuracy.

Push–to–start-screwdriver!

The flowpressure should notdropbelow5bar (71PSI)–reduced output!

NOTICE

The screwdriver isfurnishedwitha reversiblemotor and a

clutchtorquing outin right-hand rotation (sothatifyou look

atthescrewdriver fromtheairinletsideitrotatesclockwise).

4.1.Rangeand ExchangeofClutchSpring

The torque range oftheDEPRAG Screwdriver is adjustable.Pleaseseea

listing forthetorquerangesofthe color

codedspringsbelow.

TorqueRangeoftheindividualclutchspring:

PARTNO.

WIRE-Æ

COLOR

TORQUE "MIN." TORQUE "MAX."

323035/1

2,5 mm

Green

appx. 1,4 Nm / 12 in.lbs. appx. 2,0 Nm / 18 in.lbs.

323036 2,2 mm

Red appx. 0,5 Nm / 4,4 in.lbs. appx. 1,5 Nm / 13 in.lbs.

323037 1,6 mm

Yellow

appx. 0,2 Nm / 2 in.lbs. appx. 0,6 Nm / 5,3 in.lbs.

All torquevalues arebased on90-PSI (6,3bar)airpressure. Torque values

are estimateddatawhichmaydiffer

–

dependingon thetype of screwjoint.

Exchangeofclutchspring (seepicture)

Toavoid loosingindividual small parts, it isrecommendedto

onlydisassemblethe machine ontopof aflatworksurface.

1.Disconnectthescrewdriver fromair/power supply.

2.Unscrewtheclutchbearing (left-handthread).

3.Takeouttheclutchcomplete.

4.Insertthehand screwdriver intothehalf-roundboreofthelock ringand

turnhandscrewdriver clockwise,until adjustmentnutcomes off.

5.Pull offlockring.

6.Removeclutchspring,replacewithnewclutchspringandreassemble

clutchinreverseorder.

7.Insertclutchintoclutchbearing and tightenclutchbearingtoDEPRAG-

Screwdriver (left-hand thread).

NOTICE

The clawof the clutchmust engage withtheclawofthe

spindle!

8.An external torqueadjustmentoftheclutchis again possible (see

chapter Torque Adjustment).

Picture:Exchangeofclutchspring

Makesuretoscrewadjustment(adjusting) nut ontoclutchbearing

untilone line ofthe threadisvisible.

adjustmentnut

half-round bore

clutchspring

clawoftheclutch

4.2.TorqueAdjustment

For an externaltorque adjustmentusethe following steps:

1.Disconnectthescrewdriver fromairsupply.

2.Insertthesuppliedhand screwdriver 326240 throughthe slotonthe

motor housing intothe half-roundboreofthelockring.

3.Byturning thehandscrewdriver 326240 clockwise(-),thetorqueis

reducedandbyturning itcounter-clockwise(+),thetorqueisincreased.

Picture:TorqueAdjustment

half-round bore for

hand screwdriver

5Handling

The operationof theDEPRAGMINIMAT-Screwdriverisverysimple. Gripthe

Screwdriverasillustratedon the picture“Connection of aDEPRAGMINIMAT-

Screwdriver”.

Assoonas you putthebit ontothe screwand slightlypushthescrewdriver

down, it will startrunning.Afterreachingthepresettorque,theautomatic

clutchwill disengageandturnoff the Screwdriver. The Screwdriver will be

readyfor thenext operationafterliftingitoffthescrew.

Althoughthe reactiontorque you will noticeisratherlowduetothe

ergonomicallyshaped handleandthe immediateeffect of the torque-out clutch,

wehighlyrecommend touseanadditionaltorquesupport, if torque ishigher

than 5Nm(suchasalinearstandorlateralhandleasperbrochureD3340 E).

The operatingdirection of reversibleScrewdrivermodelscanbe reversed by

actuating thereversebutton, inordertoloosen tightened screws. Toolwill also

start afterpushing itdown. Theclutchwillbe locked inthereversedirection. An

increased reactiontorque mayoccurinthe caseof screwsarehardtotighten

(suchasscrewswithdefectivethread).The reversebuttoncanbe lockedby

turning.

Picture: Reversal

· Alwaysdisconnect the Screwdriverfromairsupplypriortochangingbits, to

avoidthe unintentionalstart of the Screwdriver, whichmayresult ininjuries.

· The screwdriverisequippedwithaquick changechuck.

· Afterpullingthe sleeve,the bit maybe removed orinserted.

· Makesuretouseperfect bitswithDIN3126 –E6,3(1/4”)externalhexagon

end only.

ATTENTION:

Screwdriverwill immediatelystartrunning oncethebitis

pushed, and maycausesevereinjuries.

6Assembly-Disassembly

Disassembly: (see SpareParts Drawing)

CAUTION

Prior todisassembly, disconnect equipmentfromair

supplyinorder to avoidtheunintentional startofthe

toolwhichmayresultinhand injuries!

Onlyexperienced maintenance personnel may

assembleor disassemblethisequipment.

Afterrepair or maintenance,verifythat equipmentrunstospecification!

Principally, useonlyDEPRAG originalspare parts. Otherwise, areduction

in equipmentpower-output and anincreasedmaintenance-requirement

occurs. If NON-DEPRAG parts areinstalled, DEPRAGis justifiedtovoid

anyexisting warrantyand liabilityobligations.

ATTENTION

Motor- and gearingparts maybe damaged if dropped!

For disassembly proceedinthesequencedescribed below:

1.Disconnectdriver fromair supply.

2.Unscrewclutchbearing 397160 A(AF22, left-handthread)togetherwith

springsleeve(Accessories-Optionalequipment)andtakeout the clutch

complete.

3.Unscrewquickreleasenipple328733(AF14,right-hand thread).

4.Unscrewreversal 388897 F complete(AF10,right-handthread).

5.Pull offmotor housing 3971634towardsspindleside.

6.Unscrewsleeve397158 (AF24,right-hand thread).

7.Loosenplug4456341 (right-handthread) andcarefullypull out reverse

slide328122andpressurespring 323102 withasuitableplier.

8.Pushoutmotor-, gearing- and air inletpackagefromhousing397162.

a.Clamprotorcylinder intochucking jaws.

b.Pull off shaft-sidebearing cover fromrotor.

c.Removerotorcylinder.

NOTE

Exchange onlycompletesets of vanes.

d.Removevanes andcheckthemthoroughly. Vanesthataretoonarrow

or damagedhavetobe replaced in sets.

e.Pull offairconnecting-sidebearing cover fromrotor.

f.Pressthetwoballbearingsfrom thebearing covers.

Assembly:

Use theDEPRAGGrease807293(100-gtube) togreasethe

ballbearing, needlebearing and gearing partspriorto

reassembly.

a.Clean rotor.

b.Presstheballbearingsintothe twobearing covers.

c.Presstheshaft-sidebearingcover withtheballbearing ontherotor.

d.Insertthenewvanes intotherotor.

e.Puttherotorcylinder over therotor.

After assemblythebearing coversshouldn’thaveanyaxial

gap. Therotormust turnfreely.

f.Press air-connectingside bearingcover withthe ball bearing ontherotor.

For remainingassemblyproceed logicallyin reverseorderwithreferenceto

disassembly!

6.1.SpecialRepair Tools(OptionalEquipment)

NAME USAGE PART NO.

Fixing device For rotor cylinder 328128 460762

Arbor Todisassemblebearing cover withgroove

ball bearing

462329

Press device Topress intermediatepinion328139into

gear support

461224

Arbor Toassemblecirclip800248ontospindle

351888

461292

6.2.CorrectAssemblyofShut-OffFunction on Clutch

ATTENTION

Ifthestop-pin isinstalledincorrectly,theclutchwill NOT

shut-off.

Inbetween thetwocurves,thetaperofthestoppinhastopointtowards

the outside(as illustrated inthe pictures below).

Curves

Taper on

StopPin

Taper on

StopPin

6.3.SparePartDrawings

This manual suits for next models

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Deprag 347-218U User manual