DERRICK HYPERPOOL SHAKER User manual

HYPERPOOL SHAKER
SGX MOTOR
Issued 15 Jun 12
Maintenance & Operation Manual
DISCLAIMER
Derrick Corporation has taken care to ensure that all of its maintenance and operation manuals are accurate. However, we offer no
guarantees or warranties in this regard. Our manuals are provided only as a guide to assist with the maintenance and operation.
Derrick Corporation takes no responsibility for any losses, damage, or injuries that may occur as a result of using any of our manuals.
It is ultimately the operator’s responsibility to ensure that the operation, repair, and maintenance of equipment complies with all
applicable national and local regulations, including safety regulations.
THIS MANUAL IS PROVIDED BY DERRICK CORPORATION ON AN “AS IS” BASIS AND DERRICK CORPORATION EXPRESSLY
DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL DERRICK CORPORATION BE LIABLE
FOR ANY DIRECT, IND
IRECT, INCIDENTAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER WITH
RESPECT TO THE MANUAL AND EQUIPMENT.
Derrick Equipment Company
15630 Export Plaza Drive
Houston, Texas 77032
Phone: [phone]
Toll Free: 1.866.DERRICK
Fax: [phone]
www.derrickequipment.com

UNIT NUMBER IS KEY TO DERRICK SERVICE
All inquiries to Derrick must include the equipment unit number. The
stainless steel unit number tag attached to each piece of Derrick equipment
is your key to efficient service and support.
Typical Derrick Unit Number
This unique number gives vital information to Service personnel who use it to
identify the correct parts when filling orders, provide accurate responses to
service questions, track documentation, and trace the equipment’s history or
configuration. In short, the unit number provides the critical information
needed to ensure that Derrick customers receive the best possible
service.
The unit number consists of a two-character alphabetic prefix that identifies
the equipment type and a series of numeric characters that signify the
sequence of the machine’s manufacture. For example, unit number
MA000001 would be the first screening machine manufactured by Derrick.
Alphabetic prefixes currently in use are:
MA - Screening Machine AD - Desilter and Desander
DG - Degasser AG - Mud Agitator
CF - Centrifuge SF - Screen Frame
To ensure that it will remain intact over many years of rigorous service, the
heavy-gage tag is riveted to a structural member such as the shaker support
structure. It is not to be confused with any other identifier on the machine
such as a vibrator motor serial number.
For convenient availability, the unit number is also recorded in the Operation
and Maintenance manual shipped with the equipment. When contacting
Derrick for any equipment question or need, always have the unit number in
your possession. It’s the best way to get the most efficient service from our
dedicated Service and Engineering personnel.

ABOUT THIS MANUAL
In this electronic manual, all sections and paragraphs listed in the CONTENTS
are linked to the corresponding text.
Navigate the electronic manual as follows:
1. To view any desired information, display the CONTENTS page and move the
cursor to the desired paragraph or section title.
2. To display the desired information, click on the listing when the pointing
finger appears over the text.
3. When finished viewing the text, press Alt + left arrow key to return to the
CONTENTS page.
4. If desired to return to the same information, press Alt + right arrow. To locate
a different item, repeat steps 1 and 2.
5. Blank pages are included to facilitate accurate two-sided printing on a
standard copier. To print any individual section, simply enter the PDF page
number range at the top of the screen (not the page number at the bottom of
each page).
This document contains proprietary information of Derrick Corporation. It is intended solely for the information and use of parties
operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed
to any other parties for any other purpose without the expressed written permission of Derrick Corporation.
Continuous improvement is a policy of Derrick Corporation. All instructions and procedures are subject to change without notice.

CONTENTS
15 Jun 12 TOC-1
HyperPoolShaker
Section
Page
Date
1 - Introduction................................................................
..........................
1-1 15 Jun 12
Overview ..............................................................................................
1-1
Safety................................................................................................
...
1-1
Equipment Use................................................................
.....................
1-2
Equipment Orientation................................................................
..........
1-2
Description and Operation................................................................
....
1-2
Major Components................................................................
...............
1-2
Product Support................................................................
....................
1-7
2 - Safety....................................................................................................
2-1
15 Jun 12
Introduction................................................................
...........................
2-1
Warnings................................................................
..............................
2-1
Material Safety Data Sheets (MSDSs)................................
..................
2-3
3 - Installation................................................................
............................
3-1 15 Jun 12
General ................................................................
................................
3-1
Safety................................................................................................
...
3-1
Installation Sequence ................................................................
...........
3-2
Storage................................................................................................
.
3-2
Site Preparation and Clearance Requirements................................
.....
3-2
Moving/Positioning the Equipment........................................................
3-3
Desilter and Desander Installation................................
........................
3-5
Equipment Leveling................................................................
..............
3-7
Mounting and Securing Equipment................................
.......................
3-7
Shipping Brackets................................................................
.................
3-8
Feed and Discharge Connections................................
.........................
3-8
Electric Power Connections................................................................
..
3-10
Screen Panel Installation................................................................
......
3-12
Machine Startup ................................................................
...................
3-13

CONTENTS
TOC-2 15 Jun 12
HyperPoolShaker
Section
Page
Date
4 - Operating Instructions.........................................................................
4-1
15 Jun 12
General................................................................................................
.
4-1
Operating Safety................................................................
...................
4-1
Initial Startup................................................................
.........................
4-1
Normal Startup................................................................
......................
4-2
Normal Shutdown ................................................................
.................
4-2
Emergency Shutdown................................................................
...........
4-2
Desilter and Desander Operation................................
..........................
4-3
AWD Operation................................................................
.....................
4-6
Angle Adjustment................................................................
..................
4-7
Pool Configuration ................................................................
................
4-8
Screen Retention System Operation................................
.....................
4-9
5 - Maintenance................................................................
..........................
5-1 15 Jun 12
General................................................................................................
.
5-1
Routine Maintenance................................................................
............
5-1
Screen Frame................................................................
.......................
5-2
Screen Panel Replacement ................................................................
..
5-4
Vibrator Motors................................................................
.....................
5-5
AWD Jack Maintenance................................................................
........
5-5
Screen Bed Material Replacement................................
........................
5-6
Hydrocyclone Removal and Installation ................................
................
5-7
Recommended Spare Parts................................................................
..
5-10
6 - Screen Retention System ................................................................
....
6-1 15 Jun 12
General................................................................................................
.
6-1
Description................................................................
............................
6-1
Operation................................................................
..............................
6-2
Screen Panel Replacement ................................................................
..
6-2
Inspection and Repair................................................................
...........
6-2
7 - Vibrator Motor - SGX............................................................................
7-1
15 Jun 12
Description................................................................
............................
7-1
Repair Restrictions................................................................
................
7-2
Safety ...................................................................................................
7-2
Storage................................................................................................
.
7-3
Operating Environment................................................................
.........
7-3
Replacement Parts ................................................................
...............
7-3
Removal and Installation................................................................
.......
7-5

CONTENTS
15 Jun 12 TOC-3
HyperPoolShaker
Section
Page
Date
7 - Vibrator Motor (Cont’d)
Electrical Connections................................................................
..........
7-9
Preventive Maintenance................................................................
.......
7-15
Bearing Replacement................................................................
...........
7-15
Troubleshooting................................................................
....................
7-24
8 - Reference Drawings.............................................................................
8-1
15 Jun 12
9 - Installation and Maintenance Log.......................................................
9-1
15 Jun 12

SECTION 1 - INTRODUCTION
15 Jun 12 1-1
HyperPoolShaker
OVERVIEW
This manual provides instructions for installing, operating, and maintaining the Derrick HyperPool
shaker (Figure 1-1). The manual is divided into several sections to assist the user in readily
accessing the information.
Persons responsible for transporting, installing, operating, or performing maintenance on this
equipment are required to read and understand the instructions provided in this manual. One
copy of this manual should be available and accessible at the equipment location.
For maximum safety and performance, no additions and/or changes may be made to the
equipment without the explicit written permission of Derrick Corporation. Genuine Derrick
repair/replacement parts are required.
Figure 1-1. HyperPool Shaker
SAFETY
Section 2 of this manual contains relevant safety information relating to both operation and
maintenance of this equipment. Be sure this information is read and understood by all personnel.
DO NOT operate the equipment if defective or faulty mechanical or electrical components are
detected.

INTRODUCTION
1-2 15 Jun 12
HyperPoolShaker
EQUIPMENT USE
The HyperPool shaker and associated components are designed expressly for removal of drilling
solids from drilling fluid. Derrick does not authorize any other use of this equipment. Intended
usage of equipment includes compliance with the operating, maintenance, and safety instructions
provided in this manual.
EQUIPMENT ORIENTATION
Throughout this manual, references to front, rear, left, and right are based on viewing the HP-704
shaker from the feed end and looking toward the discharge end.
DESCRIPTION AND OPERATION
The HyperPool shaker is a four-panel, dual-motor, high frequency, linear-motion vibrating screen
machine designed for fine particle separation in the oil and gas drilling industry. The machine is
offered with a choice of motors and the manually operated Adjustable While Drilling (AWD)
feature. Box, weir, and weir bypass feeders are available, as well as desanders and desilters.
Feed slurry may be introduced into the HyperPool shaker through the feeder if so equipped. The
feeder evenly distributes slurry across the entire width of the screen frame. The hopper attached
to the underside of the unit captures liquid underflow passing through the screen bed.
MAJOR COMPONENTS
The following paragraphs describes the major components and accessories of the HP-704
shaker. Refer to Figure 1-3 for component locations.
Figure 1-3. HyperPool Shaker Major Components
Screen Frame
The screen frame (Figure 1-4) is suspended between the vertical legs of the hopper assembly.
The vibrating motion of the screen frame is isolated from the surrounding structural members by
eight float mounts—four at each end. The data plate with part number and serial number is
installed on the right side ledge of the hopper.

INTRODUCTION
15 Jun 12 1-3
HyperPoolShaker
Figure 1-4. Screen Frame Assembly
The vibrator motors are attached directly to the screen frame and positioned over the screening
bed to maximize the G-forces transferred to the screen surfaces. Float mounts isolate the
vibratory motion of the screen frame from the support structure. The adjustable while drilling
(AWD) mechanism is a manually operated jack screw that allows the operator to adjust the
screen bed angle between +2°and +8°to maximize fluid-handling and solids-removal.
The concave screen bed directs the feed material toward the center of the bed. The unique
screen retention system conforms the screens to the concave shape of the screen bed, which is
covered with oil-resistant cushions. Four screen panels are retained by retention pins that are
extended and retracted by compression assemblies—one for each panel—on the right side of the
screen frame. The pins are extended and retracted by manually operated torque tubes. A
removable handle, inserted into a socket on each torque tube permits the operator to extend and
retract the screen retention pins to alternately retain and release each screen panel. Retention
pins on the right side of the screen frame retain the screen panels by forcing the outer edges of
the panels inward, causing them to conform to the distinctive concave shape that characterizes
the HP-704 shaker, and locking them securely to the screen bed.
Vibrator Motors
Two continuous-duty vibratory motors deliver 7Gs of force to the screen frame. Opposing
electrical polarities cause the motors to rotate in opposite directions, thereby imparting linear
vibrating motion to the screen frame for proper conveyance of solids toward the discharge end of
the machine.
Hopper
The hopper (Figure 1-5) captures underflow from the screen panels. Mounting provisions are
included on the hopper for the feeder (optional) and electrical control box. In addition, the hopper
contains supporting members for the screen frame, AWD, desander, desilter, and other
components.

INTRODUCTION
1-4 15 Jun 12
HyperPoolShaker
Hopper (Cont’d)
Fixed structural members at the feed end of the hopper support the rear of the screen frame,
while the AWD supports the discharge end. This configuration permits adjustment of the screen
frame angle by raising and lowering the discharge end of the screen frame. Refer to Section 4 for
AWD operating instructions. Lifting lugs are provided at the front and rear of the hopper for lifting
and positioning the equipment.
Figure 1-5. Hopper Components
Adjustable While Drilling (AWD)
The Adjustable While Drilling (AWD) allows the operator to extend the time that the feed slurry
remains on the screening medium by elevating the discharge end of the screen frame. This
additional time improves the separation of solids from the liquid.
By elevating the discharge end of the screen frame slightly, the AWD causes the slurry to pool
toward the feed end of the screen frame. This pooling allows the slurry to remain on the screen
panels longer, permitting more liquid to drain through the panels and resulting in a drier solids
discharge.
Feeders
Box and weir bypass feeders are available for the HyperPool shaker. A brief description and
sketch of each feeder is presented in Figure 1-6. The rear surface of the feeder is imprinted with
8”, 10”, and 12” (203mm, 254mm, and 305mm) pipe targets for locating the customer feed
connection.

INTRODUCTION
15 Jun 12 1-5
HyperPoolShaker
Box Feeder
The box feeder
receives and distributes feed slurry evenly
across the screen frame. Slurry may be received either directly
from the process stream or from a desilter collection pan.
Weir Bypass Feeder
The weir bypass feeder is divided in
to inlet and outlet tanks.
This design allows the inlet slurry to rise in the inlet tank until
sufficiently high to overflow into the outlet section.
Slurry is
evenly distributed across the screen frame, as slurry flows
uniformly over the weir.
The bypass valve (if installed) permits slurry to be diverted from
flowing over the screen panels and go directly to the hopper or
receiving tank. Rotating the bypass wheel
opens and closes
the feeder’s internal gate valve. When open, the feeder is in
bypass operation where slurry flows directly to the hopper.
Figure 1-6. Box and Weir Bypass Feeders
Desilter and Desander
The 4” hydrocyclone desilter removes 10 to 74 micron solids from drilling fluid (mud), and the 10”
hydrocyclone desander is used to separate solids in the 40 to 100 micron range, The body is the
main component of the 4” hydrocyclone (Figure 1-7). A cone tip is threaded into the bottom of the
body. The soft apex is positioned in the tapered hole inside the triangular nut, which is threaded
onto the cone tip.
The 10” desander consists of three main components: Upper, middle, and lower sections (Figure
1-8). The soft orifice bushing (apex) is positioned in the tapered hole inside the orifice nut, which
is threaded onto the lower section. The orifice nut is threaded onto the lower section.
By varying the apex opening, the hydrocyclone spray pattern may be adjusted during operation.
Turning the orifice nut clockwise compresses the apex, thereby reducing the diameter of its
opening. Turning the nut counterclockwise releases compression, allowing the apex to return to
its original size.

INTRODUCTION
1-6 15 Jun 12
HyperPoolShaker
Desilter and Desander (Cont’d)
Figure 1-7. 4” Hydrocyclone Desilter Components
Figure 1-8. 10” Hydrocyclone Desander Components

INTRODUCTION
15 Jun 12 1-7
HyperPoolShaker
PRODUCT SUPPORT
Derrick offers 24-hour per day, 7-day per week product support. Product support includes screen
replacement / ordering information and repair / replacement parts and service for the entire
product line. Refer to the following table for the parts / service center nearest you.
PARTS SALES & SERVICE LOCATIONS
Colorado
Grand Junction - 970.241.2417
Louisiana
Broussard - 877.635.3354
New York - Corporate Headquarters
Buffalo - 716.683.9010
Oklahoma
Oklahoma City - 405.208.4070
Texas
Houston (Oilfield Headquarters) - 866.DERRICK (337.7425) 281.590.3003
North Texas (Bridgeport) - 405.208.4070
South Texas (Corpus Christi) - 361.299.6080
West Texas (Midland) - 405.397.4089
East Texas, Arkansas, and Louisiana - 281.546.1166
Wyoming
Casper - 307.265.0445
North Dakota
Williston - 701.572.0722

SECTION 2 - SAFETY
15 Jun 12 2-1
HyperPoolShaker
INTRODUCTION
This section contains a summary of WARNINGS used in this manual and a list of material safety
data sheets applicable to the equipment. The HyperPool shaker has been designed to perform
the stated functions safely.
WARNINGS
All persons responsible for operation and maintenance of this equipment must read and
understand all safety information in this manual prior to operating and/or maintaining the
equipment. The safety warnings listed below are included in applicable procedures throughout
this manual.
Sound
WARNING! TO PROTECT AGAINST HEARING LOSS, HEARING PROTECTION
SHOULD BE WORN AT ALL TIMES WHEN WORKING ON OR NEAR DERRICK
MACHINES.
Electrical Hazards
WARNING! TO AVOID SERIOUS PERSONAL INJURY BE SURE THAT
EQUIPMENT IS DE
-ENERGIZED, LOCKED OUT, AND TAGGED OUT PRIOR
TO PERFORMING MAINTENANCE AND/OR ADJUSTMENTS.
WARNING! MOTOR MUST BE OPERATED AT THE DESIGNATED SUPPLY
VOLTAGE.
WARNING! HIGH VOLTAGE MAY BE PRESENT. BE SURE THAT FUSED
DISCONNECT SUPPLYING ELECTRIC POWER TO THIS EQUIPMENT
IS
OPEN. LOCK OUT AND TAG OUT POWER SUPPLY TO PREVENT
ACCIDENTAL APPLICATION OF POWER WHILE MAINTENANCE AND/OR
ADJUSTMENTS ARE IN PROGRESS.
WARNING! ELECTRICAL CONNECTIONS MUST BE MADE IN ACCORDANCE
WITH THE NATIONAL ELECTRICAL CODE (NEC) AND ALL APPLIC
ABLE
LOCAL CODES. FAILURE TO COMPLY MAY RESULT IN AN UNSAFE
CONDITION THAT COULD INJURE PERSONNEL AND/OR DAMAGE
EQUIPMENT. ENSURE THAT ALL ELECTRICAL AND CONDUIT
CONNECTIONS ARE SECURE.

SAFETY
2-2 15 Jun 12
HyperPoolShaker
Equipment Handling
WARNING! USE SPREADER BARS TO PREVENT DAMAGE W
HEN LIFTING
THE EQUIPMENT.
WARNING! TO ENSURE PROPER BALANCE AND ORIENTATION WHEN UNIT
IS RAISED AND PREVENT DAMAGE TO COMPONENTS, ATTACH LIFTING
SLING ONLY AT DESIGNATED LIFT POINTS. DO NOT ATTEMPT LIFTING BY
ATTACHMENT TO MOTOR OR ANY OTHER LOCATION.
WARNING! BE SURE THAT HANDLING DEVICES HAVE SUFFICIENT LIFTING
CAPACITY TO SAFELY HANDLE THE WEIGHT OF THE EQUIPMENT.
WARNING! DO NOT REMOVE SHIPPING BRACKETS UNTIL EQUIPMENT HAS
BEEN POSITIONED AT FINAL INSTALLATION SITE.
Operation
WARNING! MOTOR
HOUSING BECOMES HOT DURING OPERATION AND
MAY CAUSE SEVERE BURNS. DO NOT TOUCH MOTOR HOUSING DURING
OPERATION
OR IMMEDIATELY AFTER MOTOR HAS BEEN OPERATING.
WARNING! ALL OPERATING AND MAINTENANCE PERSONNEL MUST READ
AND UNDERSTAND ALL SAFETY INFORMATION
IN THIS MANUAL BEFORE
WORKING WITH THE EQUIPMENT.
WARNING! BE SURE THAT ALL PERSONNEL ARE CLEAR OF MACHINE
BEFORE ADJUSTING ANGLE OF SCREEN BED.
HANDS AND FEET CAN BE
CRUSHED BY
THE MOVING SCREEN FRAME.
WARNING! DO NOT ATTEMPT TO OPERATE EQUIPMENT W
ITH SHIPPING
BRACKETS INSTALLED
.
Maintenance
WARNING! HIGH VOLTAGE MAY BE PRESENT. ALWAYS OPEN FUSED
DISCONNECT SUPPLYING ELECTRIC POWER TO THE EQUIPMENT, AND
LOCK OUT AND TAG OUT POWER SUPPLY BEFORE PERFORMING ANY
MAINTENANCE AND/OR ADJUSTMENTS OF EQUI
PMENT.
WARNING!
GRINDING, BURNING, OR WELDING WILL PRODUCE
HAZARDOUS GASES AND DUST. ALWAYS WEAR PROPER PPE WHEN
PERFORMING ANY OF THESE PROCEDURES.

SAFETY
15 Jun 12 2-3
HyperPoolShaker
Storage
WARNING! MOTOR MAY BE DAMAGED BY STORING IN A HIGH HUMIDITY
ENVIRONMENT (GREATER THAN 50% RH)
. OUT-OF-SERVICE MOTOR(S)
MUST BE STORED IN A LOW
-HUMIDITY ENVIRONMENT.
MATERIAL SAFETY DATA SHEETS (MSDSs)
Material Safety Data Sheets (MSDSs) advise personnel of the properties and any possible
hazards associated with these materials. Emergency first aid procedures, special precautions,
emergency telephone number, and other relevant data are contained in the MSDSs. These
documents are prepared by the product manufacturers, which have sole responsibility for
accuracy of the information.
The MSDSs listed below apply to products used in the manufacture of the Derrick equipment.
Where shown, dates are current as of the publication date of this manual. The latest MSDSs may
be obtained from the product manufacturer.
MATERIAL DESCRIPTION - WHERE USED MSDS No. / Date
Paints and Coatings
PPG Dimetcote 302H Green 302F0250 Resin - Top Coat 1302H-5A / 04-11-10
PPG Dimetcote 302H Clear 302G0910 Cure - Top Coat 1302H-B / 01-21-10
PPG PSX 700 Neutral Tint Resin - Undercoat PX700T3 / 02-28-08
PPG PSX 700FD Cure - Undercoat PX700FD-B / 01-11-07
Sundur Beige Polyester TGIC - Vibrator Motor P-1609 / 10-30-02
Lubricants and Sealants
Exxon Mobil Mobilith SHC-100 - Vibrator Motor Bearings
Mobilith SHC 100 / 03-25-09
Loctite 76764 Anti-Seize Lubricant - Fasteners 76764 / 05-27-09