DERRICK HYPERPOOL SHAKER User manual

HYPERPOOL SHAKER
SGX MOTOR
Issued 15 Jun 12
Maintenance & Operation Manual
DISCLAIMER
Derrick Corporation has taken care to ensure that all of its maintenance and operation manuals are accurate. However, we offer no
guarantees or warranties in this regard. Our manuals are provided only as a guide to assist with the maintenance and operation.
Derrick Corporation takes no responsibility for any losses, damage, or injuries that may occur as a result of using any of our manuals.
It is ultimately the operator’s responsibility to ensure that the operation, repair, and maintenance of equipment complies with all
applicable national and local regulations, including safety regulations.
THIS MANUAL IS PROVIDED BY DERRICK CORPORATION ON AN “AS IS” BASIS AND DERRICK CORPORATION EXPRESSLY
DISCLAIMS ANY AND ALL WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL DERRICK CORPORATION BE LIABLE
FOR ANY DIRECT, IND
IRECT, INCIDENTAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES OF ANY KIND WHATSOEVER WITH
RESPECT TO THE MANUAL AND EQUIPMENT.
Derrick Equipment Company
15630 Export Plaza Drive
Houston, Texas 77032
Phone: [phone]
Toll Free: 1.866.DERRICK
Fax: [phone]
www.derrickequipment.com

UNIT NUMBER IS KEY TO DERRICK SERVICE
All inquiries to Derrick must include the equipment unit number. The
stainless steel unit number tag attached to each piece of Derrick equipment
is your key to efficient service and support.
Typical Derrick Unit Number
This unique number gives vital information to Service personnel who use it to
identify the correct parts when filling orders, provide accurate responses to
service questions, track documentation, and trace the equipment’s history or
configuration. In short, the unit number provides the critical information
needed to ensure that Derrick customers receive the best possible
service.
The unit number consists of a two-character alphabetic prefix that identifies
the equipment type and a series of numeric characters that signify the
sequence of the machine’s manufacture. For example, unit number
MA000001 would be the first screening machine manufactured by Derrick.
Alphabetic prefixes currently in use are:
MA - Screening Machine AD - Desilter and Desander
DG - Degasser AG - Mud Agitator
CF - Centrifuge SF - Screen Frame
To ensure that it will remain intact over many years of rigorous service, the
heavy-gage tag is riveted to a structural member such as the shaker support
structure. It is not to be confused with any other identifier on the machine
such as a vibrator motor serial number.
For convenient availability, the unit number is also recorded in the Operation
and Maintenance manual shipped with the equipment. When contacting
Derrick for any equipment question or need, always have the unit number in
your possession. It’s the best way to get the most efficient service from our
dedicated Service and Engineering personnel.

ABOUT THIS MANUAL
In this electronic manual, all sections and paragraphs listed in the CONTENTS
are linked to the corresponding text.
Navigate the electronic manual as follows:
1. To view any desired information, display the CONTENTS page and move the
cursor to the desired paragraph or section title.
2. To display the desired information, click on the listing when the pointing
finger appears over the text.
3. When finished viewing the text, press Alt + left arrow key to return to the
CONTENTS page.
4. If desired to return to the same information, press Alt + right arrow. To locate
a different item, repeat steps 1 and 2.
5. Blank pages are included to facilitate accurate two-sided printing on a
standard copier. To print any individual section, simply enter the PDF page
number range at the top of the screen (not the page number at the bottom of
each page).
This document contains proprietary information of Derrick Corporation. It is intended solely for the information and use of parties
operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed
to any other parties for any other purpose without the expressed written permission of Derrick Corporation.
Continuous improvement is a policy of Derrick Corporation. All instructions and procedures are subject to change without notice.

CONTENTS
15 Jun 12 TOC-1
HyperPoolShaker
Section
Page
Date
1 - Introduction................................................................
..........................
1-1 15 Jun 12
Overview ..............................................................................................
1-1
Safety................................................................................................
...
1-1
Equipment Use................................................................
.....................
1-2
Equipment Orientation................................................................
..........
1-2
Description and Operation................................................................
....
1-2
Major Components................................................................
...............
1-2
Product Support................................................................
....................
1-7
2 - Safety....................................................................................................
2-1
15 Jun 12
Introduction................................................................
...........................
2-1
Warnings................................................................
..............................
2-1
Material Safety Data Sheets (MSDSs)................................
..................
2-3
3 - Installation................................................................
............................
3-1 15 Jun 12
General ................................................................
................................
3-1
Safety................................................................................................
...
3-1
Installation Sequence ................................................................
...........
3-2
Storage................................................................................................
.
3-2
Site Preparation and Clearance Requirements................................
.....
3-2
Moving/Positioning the Equipment........................................................
3-3
Desilter and Desander Installation................................
........................
3-5
Equipment Leveling................................................................
..............
3-7
Mounting and Securing Equipment................................
.......................
3-7
Shipping Brackets................................................................
.................
3-8
Feed and Discharge Connections................................
.........................
3-8
Electric Power Connections................................................................
..
3-10
Screen Panel Installation................................................................
......
3-12
Machine Startup ................................................................
...................
3-13

CONTENTS
TOC-2 15 Jun 12
HyperPoolShaker
Section
Page
Date
4 - Operating Instructions.........................................................................
4-1
15 Jun 12
General................................................................................................
.
4-1
Operating Safety................................................................
...................
4-1
Initial Startup................................................................
.........................
4-1
Normal Startup................................................................
......................
4-2
Normal Shutdown ................................................................
.................
4-2
Emergency Shutdown................................................................
...........
4-2
Desilter and Desander Operation................................
..........................
4-3
AWD Operation................................................................
.....................
4-6
Angle Adjustment................................................................
..................
4-7
Pool Configuration ................................................................
................
4-8
Screen Retention System Operation................................
.....................
4-9
5 - Maintenance................................................................
..........................
5-1 15 Jun 12
General................................................................................................
.
5-1
Routine Maintenance................................................................
............
5-1
Screen Frame................................................................
.......................
5-2
Screen Panel Replacement ................................................................
..
5-4
Vibrator Motors................................................................
.....................
5-5
AWD Jack Maintenance................................................................
........
5-5
Screen Bed Material Replacement................................
........................
5-6
Hydrocyclone Removal and Installation ................................
................
5-7
Recommended Spare Parts................................................................
..
5-10
6 - Screen Retention System ................................................................
....
6-1 15 Jun 12
General................................................................................................
.
6-1
Description................................................................
............................
6-1
Operation................................................................
..............................
6-2
Screen Panel Replacement ................................................................
..
6-2
Inspection and Repair................................................................
...........
6-2
7 - Vibrator Motor - SGX............................................................................
7-1
15 Jun 12
Description................................................................
............................
7-1
Repair Restrictions................................................................
................
7-2
Safety ...................................................................................................
7-2
Storage................................................................................................
.
7-3
Operating Environment................................................................
.........
7-3
Replacement Parts ................................................................
...............
7-3
Removal and Installation................................................................
.......
7-5

CONTENTS
15 Jun 12 TOC-3
HyperPoolShaker
Section
Page
Date
7 - Vibrator Motor (Cont’d)
Electrical Connections................................................................
..........
7-9
Preventive Maintenance................................................................
.......
7-15
Bearing Replacement................................................................
...........
7-15
Troubleshooting................................................................
....................
7-24
8 - Reference Drawings.............................................................................
8-1
15 Jun 12
9 - Installation and Maintenance Log.......................................................
9-1
15 Jun 12

SECTION 1 - INTRODUCTION
15 Jun 12 1-1
HyperPoolShaker
OVERVIEW
This manual provides instructions for installing, operating, and maintaining the Derrick HyperPool
shaker (Figure 1-1). The manual is divided into several sections to assist the user in readily
accessing the information.
Persons responsible for transporting, installing, operating, or performing maintenance on this
equipment are required to read and understand the instructions provided in this manual. One
copy of this manual should be available and accessible at the equipment location.
For maximum safety and performance, no additions and/or changes may be made to the
equipment without the explicit written permission of Derrick Corporation. Genuine Derrick
repair/replacement parts are required.
Figure 1-1. HyperPool Shaker
SAFETY
Section 2 of this manual contains relevant safety information relating to both operation and
maintenance of this equipment. Be sure this information is read and understood by all personnel.
DO NOT operate the equipment if defective or faulty mechanical or electrical components are
detected.

INTRODUCTION
1-2 15 Jun 12
HyperPoolShaker
EQUIPMENT USE
The HyperPool shaker and associated components are designed expressly for removal of drilling
solids from drilling fluid. Derrick does not authorize any other use of this equipment. Intended
usage of equipment includes compliance with the operating, maintenance, and safety instructions
provided in this manual.
EQUIPMENT ORIENTATION
Throughout this manual, references to front, rear, left, and right are based on viewing the HP-704
shaker from the feed end and looking toward the discharge end.
DESCRIPTION AND OPERATION
The HyperPool shaker is a four-panel, dual-motor, high frequency, linear-motion vibrating screen
machine designed for fine particle separation in the oil and gas drilling industry. The machine is
offered with a choice of motors and the manually operated Adjustable While Drilling (AWD)
feature. Box, weir, and weir bypass feeders are available, as well as desanders and desilters.
Feed slurry may be introduced into the HyperPool shaker through the feeder if so equipped. The
feeder evenly distributes slurry across the entire width of the screen frame. The hopper attached
to the underside of the unit captures liquid underflow passing through the screen bed.
MAJOR COMPONENTS
The following paragraphs describes the major components and accessories of the HP-704
shaker. Refer to Figure 1-3 for component locations.
Figure 1-3. HyperPool Shaker Major Components
Screen Frame
The screen frame (Figure 1-4) is suspended between the vertical legs of the hopper assembly.
The vibrating motion of the screen frame is isolated from the surrounding structural members by
eight float mounts—four at each end. The data plate with part number and serial number is
installed on the right side ledge of the hopper.