Doosan DL200-5 Instruction manual

Stage IV
DL200-5 | DL200TC-5 | DL220-5 | DL250-5 | DL250TC-5 | DL280-5
DL300-5 | DL350-5 | DL420-5 | DL420CVT-5 | DL450-5 | DL550-5 | DL580-5
Wheel Loader
Quick Start Manual
This document is not a replacement for the operations manual.
Please read the Operation and Maintenance Manual provided with
the machine for installation, operating and safety information.

2 |
DEALER CONTACT
DEALER
SALES
SERVICE
PARTS
Name .......................................................................................
Phone number ..........................................................................
Name .......................................................................................
Phone number ..........................................................................
Name .......................................................................................
Phone number ..........................................................................

| 3
SAFETY MESSAGES
DANGER
This signal word is used on safety messages and safety labels and indicates an
imminently hazardous situation which, if not avoided, can lead to serious injury or
death.
WARNING
This signal word is used on safety messages and safety labels and indicates a
potentially hazardous situation which, if not avoided, could result in serious injury
or death.
CAUTION
This signal word is used on safety messages and safety labels and indicates a
potentially hazardous situation which, if not avoided, could result in minor or
moderate injury.
IMPORTANT
This signal word identies the procedures to be followed to prevent damage to the
machine.

4 |
PERSONAL PROTECTIVE
EQUIPMENT
PERSONAL PROTECTIVE EQUIPMENT PPE
• Do not wear loose clothing and/or accessories.
• Firmly tie back long hair.
• Do not wear waxed clothes. They are highly flammable.
• Remember that risks endangering your health may not appear immediately.
Exhaust fumes and noise pollution may not seem harmful right away, but these
risks can result in permanent injury. Respirator and/or ear protection may be
necessary.
• Wear a hard hat, safety shoes, safety glasses, a mask, leather gloves, earplugs
and other protective equipment, if necessary.
IMPORTANT

| 5
MACHINE ACCESS
PREVENT SERIOUS INJURY OR DEATH
• Always wear appropriate footwear.
• Always face the machine.
• Do not jump on the machine. Do not stand on the machine while it is moving.
• Always clean the mud and oil from the running board of the platform and your
shoes.
• Use the handrails and ladders to get on or o the machine.
With 3 holding points.
WARNING

6 |
SAFETY SIGNS
PREVENT SERIOUS INJURY OR DEATH
• Always fasten your safety seat belt!
PREVENT SERIOUS INJURY OR DEATH
• The displacement of the li arm control lever, or a part failure, may cause the
sudden lowering of the li arm.
• Never touch or stand under the li arm when it is lied (unless it is secured
properly).
DANGER
DANGER

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DIESEL EXHAUST FLUID & FUEL
• Only use a fuel with ultra-low sulphur content with this machine (sulphur ≤10mg/kg).
• For the process of selective catalytic reduction (SCR), use only a 32.5 % urea
aqueous solution (AdBlue®).
• See the Operation and Maintenance Manual for more information.
IMPORTANT

8 |
MAIN CHECK POINT
RECOMMENDATION FOR USE
•Regular and careful maintenance keeps your machine in better condition for
a longer time.
•Right maintenance for safe, ecient and high performance work.
•Routine maintenance can reduce repair cost and downtime.
Please read the Operation and Maintenance Manual for all details and information
about inspection, maintenance and adjustment.
DAILY MAINTENANCE EVERY  HOURS
• Check level of engine/Transmission/Hydraulic oil
• Check level of coolant and cooling compartment (fan blade)
• Check water separator and fuel prelter
• Check and clean Air pre-cleaner (Turbo III, TopSpin)
• Check work tool, coupling system, liing arm condition and fatigue
• Check tyre pressure, wear and impacts
• Check any leaks of oil, fuel, AdBlue®, coolant, etc.
• Check operation of all switches, automatic function, exterior light, back-up alarm
and camera system
WEEKLY MAINTENANCE EVERY  HOURS
• Check and grease all pins/check and ll auto lube system
• Check air conditioner and alternator belt (tension, wear)
• Drain fuel condensation
IMPORTANT

| 9
TYRE PRESSURE
RECOMMENDATION FOR USE
•Improve your performance and comfort = check tyre condition and pressure
on a regular basis.
•Always follow tyre manufacturer’s recommended pressure.
Model
Tyre Application
Class Size Axle Sand pit
Quarry
customer
loading
Quarry
high risk
of cut
Road
maintenance Driving
DL200-5/
DL200TC-5
L3
20.5 R25
Front 3,1 bar 3,4 bar 3,7 bar 3,5 bar 3,5 bar
Rear 2,1 bar 2,4 bar 2,6 bar 2,5 bar 3,0 bar
DL220-5 Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar 4,3 bar
Rear 2,3 bar 2,5 bar 2,8 bar 2,6 bar 3,1 bar
DL250-5/
DL250TC-5
Front 3,1 bar 3,4 bar 3,7 bar 3,5 bar 4,3 bar
Rear 2,1 bar 2,4 bar 2,6 bar 2,5 bar 3,1 bar
DL280-5 Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar 4,3 bar
Rear 2,3 bar 2,5 bar 2,8 bar 2,6 bar 3,1 bar
DL300-5
23.5 R25
Front 3,1 bar 3,4 bar 3,7 bar 3,5 bar 3,4 bar
Rear 2,1 bar 2,4 bar 2,6 bar 2,5 bar 3,0 bar
DL350-5 Front 3,5 bar 4,0 bar 4,4 bar 3,8 bar 3,4 bar
Rear 2,5 bar 2,7 bar 3,0 bar 2,8 bar 3,0 bar
DL420-5
26.5 R25
Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar 3,4 bar
Rear 2,3 bar 2,5 bar 2,8 bar 2,6 bar 3,0 bar
DL420CVT-5 Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar 3,4 bar
Rear 2,3 bar 2,5 bar 2,8 bar 2,6 bar 3,0 bar
DL450-5 Front 3,5 bar 4,1 bar 4,5 bar 3,8 bar 3,5 bar
Rear 2,5 bar 3,0 bar 3,3 bar 2,8 bar 3,1 bar
DL550-5 L5
29.5 R25
Front
L5 not
recommended
3,7 bar 4,1 bar
Machine
too large
3,4 bar
Rear 2,7 bar 3,0 bar 3,0 bar
DL580-5 L5 Front 3,9 bar 4,3 bar 3,4 bar
Rear 2,9 bar 3,2 bar 3,0 bar
WHEEL LOADER TYRES
L2 Traction – Regular tread
L3 Rock – Regular tread
L4 Rock – Deep tread
L5 Rock – Extra deep tread

10 |
OPERATOR STATION  FRONT
CONSOLE
1. Manual dierential lock control (by foot) – only with H.D.L. (not available for
DL200-5)
2. Working hours
3. Brake pedal
a) Inching function (DL200-5, DL420CVT-5)
b) With transmission clutch cut o (other models)
4. Steering wheel
5. FNR lever (Forward - Neutral - Reverse)
6. Touch-pad (features next to)
7. Dashboard with information LCD screen
8. Electric steering high/low speed switch (electric joystick steering)
9. Wiper/high beam/Turn signal lever
10. Steering column adjustment by handle (tilt & height)
11. Switch warning lights
12. Throttle pedal
13. Kick-down button