Doosan DL200-5 Instruction manual
Stage IV
DL200-5 | DL200TC-5 | DL220-5 | DL250-5 | DL250TC-5 | DL280-5
DL300-5 | DL350-5 | DL420-5 | DL420CVT-5 | DL450-5 | DL550-5 | DL580-5
Wheel Loader
Quick Start Manual
This document is not a replacement for the operations manual.
Please read the Operation and Maintenance Manual provided with
the machine for installation, operating and safety information.
2 |
DEALER CONTACT
DEALER
SALES
SERVICE
PARTS
Name .......................................................................................
Phone number ..........................................................................
Name .......................................................................................
Phone number ..........................................................................
Name .......................................................................................
Phone number ..........................................................................
| 3
SAFETY MESSAGES
DANGER
This signal word is used on safety messages and safety labels and indicates an
imminently hazardous situation which, if not avoided, can lead to serious injury or
death.
WARNING
This signal word is used on safety messages and safety labels and indicates a
potentially hazardous situation which, if not avoided, could result in serious injury
or death.
CAUTION
This signal word is used on safety messages and safety labels and indicates a
potentially hazardous situation which, if not avoided, could result in minor or
moderate injury.
IMPORTANT
This signal word identies the procedures to be followed to prevent damage to the
machine.
4 |
PERSONAL PROTECTIVE
EQUIPMENT
PERSONAL PROTECTIVE EQUIPMENT PPE
• Do not wear loose clothing and/or accessories.
• Firmly tie back long hair.
• Do not wear waxed clothes. They are highly flammable.
• Remember that risks endangering your health may not appear immediately.
Exhaust fumes and noise pollution may not seem harmful right away, but these
risks can result in permanent injury. Respirator and/or ear protection may be
necessary.
• Wear a hard hat, safety shoes, safety glasses, a mask, leather gloves, earplugs
and other protective equipment, if necessary.
IMPORTANT
| 5
MACHINE ACCESS
PREVENT SERIOUS INJURY OR DEATH
• Always wear appropriate footwear.
• Always face the machine.
• Do not jump on the machine. Do not stand on the machine while it is moving.
• Always clean the mud and oil from the running board of the platform and your
shoes.
• Use the handrails and ladders to get on or o the machine.
With 3 holding points.
WARNING
6 |
SAFETY SIGNS
PREVENT SERIOUS INJURY OR DEATH
• Always fasten your safety seat belt!
PREVENT SERIOUS INJURY OR DEATH
• The displacement of the li arm control lever, or a part failure, may cause the
sudden lowering of the li arm.
• Never touch or stand under the li arm when it is lied (unless it is secured
properly).
DANGER
DANGER
| 7
DIESEL EXHAUST FLUID & FUEL
• Only use a fuel with ultra-low sulphur content with this machine (sulphur ≤10mg/kg).
• For the process of selective catalytic reduction (SCR), use only a 32.5 % urea
aqueous solution (AdBlue®).
• See the Operation and Maintenance Manual for more information.
IMPORTANT
8 |
MAIN CHECK POINT
RECOMMENDATION FOR USE
•Regular and careful maintenance keeps your machine in better condition for
a longer time.
•Right maintenance for safe, ecient and high performance work.
•Routine maintenance can reduce repair cost and downtime.
Please read the Operation and Maintenance Manual for all details and information
about inspection, maintenance and adjustment.
DAILY MAINTENANCE EVERY HOURS
• Check level of engine/Transmission/Hydraulic oil
• Check level of coolant and cooling compartment (fan blade)
• Check water separator and fuel prelter
• Check and clean Air pre-cleaner (Turbo III, TopSpin)
• Check work tool, coupling system, liing arm condition and fatigue
• Check tyre pressure, wear and impacts
• Check any leaks of oil, fuel, AdBlue®, coolant, etc.
• Check operation of all switches, automatic function, exterior light, back-up alarm
and camera system
WEEKLY MAINTENANCE EVERY HOURS
• Check and grease all pins/check and ll auto lube system
• Check air conditioner and alternator belt (tension, wear)
• Drain fuel condensation
IMPORTANT
| 9
TYRE PRESSURE
RECOMMENDATION FOR USE
•Improve your performance and comfort = check tyre condition and pressure
on a regular basis.
•Always follow tyre manufacturer’s recommended pressure.
Model
Tyre Application
Class Size Axle Sand pit
Quarry
customer
loading
Quarry
high risk
of cut
Road
maintenance Driving
DL200-5/
DL200TC-5
L3
20.5 R25
Front 3,1 bar 3,4 bar 3,7 bar 3,5 bar 3,5 bar
Rear 2,1 bar 2,4 bar 2,6 bar 2,5 bar 3,0 bar
DL220-5 Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar 4,3 bar
Rear 2,3 bar 2,5 bar 2,8 bar 2,6 bar 3,1 bar
DL250-5/
DL250TC-5
Front 3,1 bar 3,4 bar 3,7 bar 3,5 bar 4,3 bar
Rear 2,1 bar 2,4 bar 2,6 bar 2,5 bar 3,1 bar
DL280-5 Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar 4,3 bar
Rear 2,3 bar 2,5 bar 2,8 bar 2,6 bar 3,1 bar
DL300-5
23.5 R25
Front 3,1 bar 3,4 bar 3,7 bar 3,5 bar 3,4 bar
Rear 2,1 bar 2,4 bar 2,6 bar 2,5 bar 3,0 bar
DL350-5 Front 3,5 bar 4,0 bar 4,4 bar 3,8 bar 3,4 bar
Rear 2,5 bar 2,7 bar 3,0 bar 2,8 bar 3,0 bar
DL420-5
26.5 R25
Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar 3,4 bar
Rear 2,3 bar 2,5 bar 2,8 bar 2,6 bar 3,0 bar
DL420CVT-5 Front 3,3 bar 3,5 bar 3,9 bar 3,6 bar 3,4 bar
Rear 2,3 bar 2,5 bar 2,8 bar 2,6 bar 3,0 bar
DL450-5 Front 3,5 bar 4,1 bar 4,5 bar 3,8 bar 3,5 bar
Rear 2,5 bar 3,0 bar 3,3 bar 2,8 bar 3,1 bar
DL550-5 L5
29.5 R25
Front
L5 not
recommended
3,7 bar 4,1 bar
Machine
too large
3,4 bar
Rear 2,7 bar 3,0 bar 3,0 bar
DL580-5 L5 Front 3,9 bar 4,3 bar 3,4 bar
Rear 2,9 bar 3,2 bar 3,0 bar
WHEEL LOADER TYRES
L2 Traction – Regular tread
L3 Rock – Regular tread
L4 Rock – Deep tread
L5 Rock – Extra deep tread
10 |
OPERATOR STATION FRONT
CONSOLE
1. Manual dierential lock control (by foot) – only with H.D.L. (not available for
DL200-5)
2. Working hours
3. Brake pedal
a) Inching function (DL200-5, DL420CVT-5)
b) With transmission clutch cut o (other models)
4. Steering wheel
5. FNR lever (Forward - Neutral - Reverse)
6. Touch-pad (features next to)
7. Dashboard with information LCD screen
8. Electric steering high/low speed switch (electric joystick steering)
9. Wiper/high beam/Turn signal lever
10. Steering column adjustment by handle (tilt & height)
11. Switch warning lights
12. Throttle pedal
13. Kick-down button
| 11
OPERATOR STATION DASHBOARD
1. Speedometer
2. Multifunction LCD display
3. Le turn/hazard warning light
4. Right turn/hazard warning light
5. Parking brake
6. Brake fluid pressure warning light
7. Air cleaner clogged warning light
8. High beam indicator light
9. Emergency steering indicator light
10. Mirror heater indicator light
11. Work lights indicator light
12. Auto grease fault indicator (option)
12 |
OPERATOR STATION LCD SCREEN
1. Warning lights display
2. Transmission information
ÆWay selected
ÆGear selected
3. Digital display of engine speed
4. Eco-Bar
ÆDisplays in real time the relationship between fuel consumption and the
true eectiveness of the machine.
5. Multifunction display
ÆTrip meter | Battery voltage | Total operating time
6. Displaying driving indicators
ÆConrmation of the automatic activation of the dierent used
7. Numeric clock
8. Transmission oil temperature gauge
9. Engine coolant temperature gauge
10. Diesel Exhaust Fluid (AdBlue®) level gauge
11. Fuel level gauge
| 13
OPERATOR STATION LCD SCREEN
1. Fuel gauge
2. Engine coolant temperature gauge
3. Transmission oil temperature gauge
4. DEF (AdBlue®) level gauge
5. FNR select
6. Transmission select gear
7. Engine speed
8. Max. speed limit state
9. Mode indicator
ÆECO | NORMAL | POWER modes
ÆDIGGING or DRIVE modes
10. Warning symbols
11. Driving indicator
12. Digital clock
DL420CVT-5
14 |
TOUCH PAD ON FRONT CONSOLE
1. Selection touch (use with LCD screen menus)
2. Selection touch (use with LCD screen menus)
3. Exit touch (ESC) (use with LCD screen menus)
4. Conrmation touch (use with LCD screen menus)
5. Setting touch high & low position of the li arm
6. Enable/disable of front li arm suspension – L.I.S. (Load Isolation System)
7. Mirror heating
8. Fuel heater (optional)
9. Throttle Lock Up
10. Throttle Lock Down
Detail about each function on following pages
DL200-5
| 15
TOUCH PAD ON FRONT CONSOLE
1. Selection touch (use with LCD screen menus)
2. Selection touch (use with LCD screen menus)
3. Exit touch (ESC) (use with LCD screen menus)
4. Conrmation touch (use with LCD screen menus)
5. Setting touch high & low position of the li arm
6. Enable/disable of bucket function ‘return to dig’ (only with EMCV*)
7. Enable/disable of front li arm suspension – L.I.S. (Load Isolation System)
8. Enable/disable of Hydraulic Dierential lock – H.D.L. (Hydraulic Dierential
lock)
9. Rotating beacon light
Detail about each function on following pages
DL420CVT-5
*EMCV = Electric Main Control Valve
16 |
TOUCH PAD ON FRONT CONSOLE
all others
1. Selection touch (use with LCD screen menus)
2. Selection touch (use with LCD screen menus)
3. Exit touch (ESC) (use with LCD screen menus)
4. Conrmation touch (use with LCD screen menus)
5. Setting touch high & low position of the li arm
6. Enable/disable of bucket function ‘return to dig’ (only with EMCV*)
7. Enable/disable of transmission clutch cut o
8. Enable/disable of front li arm suspension – L.I.S. (Load Isolation System)
9. Lock/unlock torque convertor – Lock-up (with 5-speed transmission)
10. Enable/disable of Hydraulic Dierential Lock – H.D.L. (Hydraulic Dierential
lock)
Detail about each function on following pages
*EMCV = Electric Main Control Valve
| 17
STEERING COLUMN & SEAT
RECOMMENDATION FOR USE
•Protect your back from pain – don’t forget to unlock horizontal suspension,
especially during V-shape.
STEERING WHEEL TILT
A Push lever (1) downward and tilt steering wheel (2) to desired position
STEERING WHEEL TELESCOPIC
B Pull lever (1) upward and move wheel (2) to desired position.
SEAT ADJUSTMENT
1. Forward/Backward
2. Height and weight adjustment (automatically following operator weight)
3. Backrest adjustment
4. Lumbar control knob (pneumatic)
5. Armrest adjustment
6. Heating function
7. Horizontal suspension lock/unlock
7
18 |
STEERING COLUMN LEVER
TRANSMISSION LEVER
FForward
NNeutral
RReverse
KPush lever – When transmission is
S mode or Traction mode, pressing
this switch will shi transmission
into Max mode
Rotating the lever shis transmission
between 1st, 2nd, 3rd or 4th range
WIPER/HIGH BEAM/TURN
SIGNAL LEVER
ALe turning signal
BRight turning signal
CWasher
DHorn
EWiper
J: Intermittent mode
(5 second interval)
O: Stop (o)
I: Normal speed mode
II: High speed mode
FNeutral position (standard lights –
low beam)
GWarning light – ‘horn’
HHigh beam turns ‘ON’, push again
to turn o
DL200-5
K
| 19
STEERING COLUMN LEVER
TRANSMISSION LEVER
FForward
NNeutral
RReverse
KPush lever – initiates the
DIGGING mode (see next
pages)
Rotating the lever changes the drive
gears – 1, 2, 3 or D-range. These ranges
limit the maximum speed:
1st – max. 7,2 kph
2nd – max 13,7 kph
3rd – max 18,6 kph
D – max 39 kph
WIPER/HIGH BEAM/TURN
SIGNAL LEVER
ALe turning signal
BRight turning signal
CWasher
DHorn
EWiper
J: Intermittent mode
(5 second interval)
O: Stop (o)
I: Normal speed mode
II: High speed mode
FNeutral position (standard lights –
low beam)
GWarning light – ‘horn’
HHigh beam turns ‘ON’, push again
to turn o
DL420CVT-5
RECOMMENDATION FOR USE
•CVT loader creates the maximum torque for maximum breakout force in every
range. But in D-Mode, the time to shi the transmission back to hydrostatic
drive takes a little bit longer than in 3rd range = Working in 3rd range, Travelling
in D-range
K
20 |
STEERING COLUMN LEVER
TRANSMISSION LEVER
FForward
NNeutral
RReverse
KPush lever – Kick-down
Automatic: 2nd, 3rd, 4th
Manual: 2nd
Rotating the lever shis transmission
between 1st, 2nd, 3rd or 4th gears (5th is
automatically chosen, if it is available)
WIPER/HIGH BEAM/TURN
SIGNAL LEVER
ALe turning signal
BRight turning signal
CWasher
DHorn
EWiper
J: Intermittent mode
(5 second interval)
O: Stop (o)
I: Normal speed mode
II: High speed mode
FNeutral position (standard lights –
low beam)
GWarning light – ‘horn’
HHigh beam turns ‘ON’, push again
to turn o
all others
K
This manual suits for next models
12
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