DP Pumps Hydro?Unit Premium Line Series Installation instructions

Pressure Booster System
Installation/Operating Manual
Hydro‑UnitPremiumLine
Hydro-Unit Premium Line F
Hydro-Unit Premium Line VC
Hydro-Unit Premium Line SVP

2 / 64
Legal information/Copyright
Original operating manual Hydro‑UnitPremiumLine
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for
any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's
express written consent.
Subject to technical modification without prior notice.
© Duijvelaar Pompen, Alphen aan den Rijn, Netherlands 22/10/2019

3 / 64
Contents
Glossary.............................................................................................................6
1 General...............................................................................................................7
1.1 Principles ............................................................................................................................................. 7
1.2 Software changes ................................................................................................................................ 7
1.3 Installation of partly completed machinery........................................................................................... 7
1.4 Target group ........................................................................................................................................ 7
1.5 Other applicable documents ................................................................................................................ 7
1.6 Symbols ............................................................................................................................................... 7
1.7 Key to safety symbols/markings .......................................................................................................... 8
2 Safety .................................................................................................................9
2.1 General ................................................................................................................................................ 9
2.2 Intended use ........................................................................................................................................ 9
2.2.1 Prevention of foreseeable misuse ........................................................................................... 9
2.3 Personnel qualification and personnel training .................................................................................. 10
2.4 Consequences and risks caused by non-compliance with this manual............................................. 10
2.5 Safety awareness .............................................................................................................................. 10
2.6 Safety information for the operator/user ............................................................................................ 10
2.7 Safety information for maintenance, inspection and installation........................................................ 11
2.8 Unauthorised modes of operation...................................................................................................... 11
3 Transport/Temporary Storage/Disposal .......................................................12
3.1 Checking the condition upon delivery ................................................................................................ 12
3.2 Transport............................................................................................................................................ 12
3.3 Storage/preservation ......................................................................................................................... 12
3.4 Return to supplier .............................................................................................................................. 13
3.5 Disposal ............................................................................................................................................. 13
4 Description ......................................................................................................15
4.1 General description............................................................................................................................ 15
4.2 Product information as per Regulation No. 1907/2006(REACH)...................................................... 15
4.3 Designation ........................................................................................................................................ 15
4.4 Name plate ........................................................................................................................................ 15
4.5 Design details .................................................................................................................................... 16
4.6 Configuration and function................................................................................................................. 17
4.7 Noise characteristics.......................................................................................................................... 18
4.8 Scope of supply ................................................................................................................................. 18
4.9 Dimensions and weights.................................................................................................................... 19
4.10 Potential equalisation......................................................................................................................... 19
5 Installation at Site ...........................................................................................20
5.1 Installation.......................................................................................................................................... 20
5.2 Installing the pressure booster system .............................................................................................. 20
5.3 Mounting the accumulator ................................................................................................................. 21
5.4 Connecting the piping ........................................................................................................................ 21
5.4.1 Fitting an expansion joint (optional)....................................................................................... 22
5.4.2 Fitting the pressure reducer (optional) .................................................................................. 22
5.5 Electrical connection.......................................................................................................................... 23
5.5.1 Sizing the power cable .......................................................................................................... 23
5.5.2 Connecting the pressure booster system.............................................................................. 24
5.5.3 Connecting the remote ON/OFF input................................................................................... 24

4 / 64
5.5.4 Connecting the dry running protection device ....................................................................... 24
5.5.5 Connecting the fire alert ........................................................................................................ 24
5.5.6 Connecting the ambient temperature monitoring device (optional)....................................... 24
5.5.7 Connecting the digital inputs (optional) ................................................................................. 24
6 Commissioning/Start-up/Shutdown..............................................................25
6.1 Commissioning/Start-up .................................................................................................................... 25
6.1.1 Prerequisites for commissioning/start-up .............................................................................. 25
6.1.2 Priming and venting the pressure booster system ................................................................ 25
6.1.3 Dry running protection ........................................................................................................... 26
6.1.4 Switching on the pressure booster system............................................................................ 26
6.1.5 Commissioning/start-up of pressure booster system ............................................................ 27
6.1.6 Checklist for commissioning/start-up..................................................................................... 28
6.2 Operating limits.................................................................................................................................. 28
6.2.1 Frequency of starts................................................................................................................ 28
6.2.2 Ambient conditions ................................................................................................................ 29
6.2.3 Maximum operating pressure................................................................................................ 29
6.2.4 Fluid handled......................................................................................................................... 29
6.2.5 Minimum flow rate ................................................................................................................. 29
6.3 Shutdown ........................................................................................................................................... 30
6.3.1 Shutdown .............................................................................................................................. 30
6.3.2 Measures to be taken for shutdown ...................................................................................... 30
7 Operating the Pressure Booster System......................................................31
7.1 Hydro-Unit Premium line F, VC, SVP ................................................................................................ 31
7.1.1 Control panel ......................................................................................................................... 31
7.1.2 Menu structure ...................................................................................................................... 33
7.1.3 Access levels......................................................................................................................... 34
7.1.4 Displaying and changing parameters .................................................................................... 34
7.1.5 Displaying messages ............................................................................................................ 35
7.1.6 Description of parameters ..................................................................................................... 35
7.1.7 Quick menu ........................................................................................................................... 40
7.1.8 Saving and restoring settings ................................................................................................ 40
7.1.9 Alerts and warnings............................................................................................................... 41
7.1.10 Connecting the remote ON/OFF input................................................................................... 42
7.1.11 Connecting the fire alert ........................................................................................................ 42
7.1.12 Filling the accumulator .......................................................................................................... 42
7.1.13 Energy-saving mode ............................................................................................................. 42
7.1.14 Setting flow detection ............................................................................................................ 43
7.1.15 Setting the ambient temperature monitoring device (optional).............................................. 43
7.1.16 Enabling digital inputs (optional) ........................................................................................... 43
8 Servicing/Maintenance ...................................................................................45
8.1 General information/safety regulations .............................................................................................. 45
8.1.1 Inspection contract ................................................................................................................ 45
8.2 Servicing/Inspection........................................................................................................................... 46
8.2.1 Supervision of operation........................................................................................................ 46
8.2.2 Checklist for inspection work................................................................................................. 46
8.2.3 Maintenance schedule .......................................................................................................... 47
8.2.4 Setting the pre-charge pressure............................................................................................ 47
8.2.5 Replacing the non-return valve ............................................................................................. 48
8.2.6 Mounting the manifold in a mirrored position ........................................................................ 50
9 Trouble-shooting ............................................................................................54
10 Related Documents ........................................................................................56
10.1 General assembly drawings/exploded views with list of components ............................................... 56
10.1.1 Hydro-Unit Premium Line F................................................................................................... 56
10.1.2 Hydro-Unit Premium Line VC ................................................................................................ 57

5 / 64
10.1.3 Hydro-Unit Premium Line SVP.............................................................................................. 58
11 EU Declaration of Conformity........................................................................59
12 Certificate of Decontamination......................................................................60
13 Commissioning Report ..................................................................................61
Index.................................................................................................................62

6 / 64
Glossary
Accumulator
Pressure losses may occur in the piping
downstream of the pressure booster system as a
result of losses due to leakage. The accumulator
serves to compensate for pressure losses and
minimises the frequency of starts of the pressure
booster system.
Certificate of decontamination
A certificate of decontamination is enclosed by
the customer when returning the product to the
manufacturer to certify that the product has been
properly drained to eliminate any environmental
and health hazards arising from components in
contact with the fluid handled.
Dry running protection
Dry running protection devices prevent the pump
from being operated without the fluid to be
handled, which would result in pump damage.
Energy-saving mode
Setting designed to avoid the energetically
inefficient operation of a pump at minimum water
consumption.
Filling the accumulator
Function to fill a (discharge-side) accumulator; it
prevents pump sets from starting if only a very
small amount of water (e.g. caused by leakage)
is required.
IE3
Efficiency class to IEC60034-30: 3=Premium
Efficiency (IE = International Efficiency)
Manual mode
Direct operation on the power supply network,
independently of the control unit.
Switchgear and controlgear assembly
Control cabinet with one or several control units/
switchgears and electrical equipment.

7 / 64
1 General
1.1 Principles
This operating manual is valid for the type series and variants indicated on the front cover.
The operating manual describes the proper and safe use of this equipment in all phases of
operation.
The name plate indicates the type series, the main operating data and the serial number.
The serial number uniquely describes the product and is used as identification in all further
business processes.
In the event of damage, immediately contact your nearest DP service facility to maintain the
right to claim under warranty.
1.2 Software changes
The software has been specially created for this product and thoroughly tested.
Making changes or additions to the software or parts of the software is prohibited. This does
not, however, apply to software updates supplied by DP.
1.3 Installation of partly completed machinery
To install partly completed machinery supplied by DP refer to the sub-sections under
Servicing/Maintenance.
1.4 Target group
This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. [ðSection2.3,Page10]
1.5 Other applicable documents
Table1: Overview of other applicable documents
Document Contents
Sub-supplier product literature Operating manuals, logic diagram and other product
literature of accessories and integrated machinery
components
1.6 Symbols
Table2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the step-by-step
instructions
⊳ Safety instructions
⇨Result of an action
⇨ Cross-references
1.
2.
Step-by-step instructions
Note
Recommendations and important information on how to handle the product

8 / 64
1.7 Key to safety symbols/markings
Table3: Definition of safety symbols/markings
Symbol Description
!DANGER
DANGER
This signal word indicates a high-risk hazard which, if not avoided, will result in
death or serious injury.
!WARNING
WARNING
This signal word indicates a medium-risk hazard which, if not avoided, could
result in death or serious injury.
CAUTION
CAUTION
This signal word indicates a hazard which, if not avoided, could result in damage
to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a hazard which
will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a hazard
involving electrical voltage and identifies information about protection against
electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates a hazard for
the machine and its functions.

9 / 64
2 Safety
!DANGER
All the information contained in this section refers to hazardous situations.
In addition to the present general safety information the action-related safety information
given in the other sections must be observed.
2.1 General
– This operating manual contains general installation, operating and maintenance
instructions that must be observed to ensure safe operation of the system and prevent
personal injury and damage to property.
– Comply with all the safety instructions given in the individual sections of this operating
manual.
– The operating manual must be read and understood by the responsible specialist
personnel/operators prior to installation and commissioning.
– The contents of this operating manual must be available to the specialist personnel at
the site at all times.
– Information and markings attached directly to the product must always be complied with
and kept in a perfectly legible condition at all times. This applies to, for example:
– Arrow indicating the direction of rotation
– Markings for connections
– Name plate
– The operator is responsible for ensuring compliance with all local regulations not taken
into account.
2.2 Intended use
– The pressure booster system must only be operated within the operating limits
described in the other applicable documents.
– Only operate pressure booster systems which are in perfect technical condition.
– Do not operate partially assembled pressure booster systems.
– The pressure booster system must only handle the fluids described in the product
literature of the respective design variant.
– Never operate the pressure booster system without the fluid to be handled.
– Observe the information on minimum flow rates specified in the product literature (to
prevent overheating, bearing damage, etc).
– Observe the maximum flow rates indicated in the data sheet or product literature (to
prevent overheating, cavitation damage, bearing damage, etc).
– Do not throttle the flow rate on the suction side of the pressure booster system (to
prevent cavitation damage).
– Consult the manufacturer about any other modes of operation not described in the
product literature.
2.2.1 Prevention of foreseeable misuse
– Never exceed the permissible application and operating limits specified in the product
literature regarding pressure, temperature, etc.
– Observe all safety information and instructions in this manual.

10 / 64
2.3 Personnel qualification and personnel training
– All personnel involved must be fully qualified to install, operate, maintain and inspect
the product this manual refers to.
– The responsibilities, competence and supervision of all personnel involved in transport,
installation, operation, maintenance and inspection must be clearly defined by the
operator.
– Deficits in knowledge must be rectified by means of training and instruction provided by
sufficiently trained specialist personnel. If required, the operator can commission the
manufacturer/supplier to train the personnel.
– Training on the pressure booster system must always be supervised by specialist
technical personnel.
2.4 Consequences and risks caused by non-compliance with this
manual
– Non-compliance with these operating instructions will lead to forfeiture of warranty cover
and of any and all rights to claims for damages.
– Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical effects and
explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.5 Safety awareness
In addition to the safety information contained in this operating manual and the intended
use, the following safety regulations shall be complied with:
– Accident prevention, health regulations and safety regulations
– Explosion protection regulations
– Safety regulations for handling hazardous substances
– Applicable standards, directives and laws
2.6 Safety information for the operator/user
– Fit protective equipment (e.g. contact guards) supplied by the operator for hot, cold or
moving parts, and check that the equipment functions properly.
– Do not remove any protective equipment (e.g. contact guards) during operation.
– Eliminate all electrical hazards. (In this respect refer to the applicable national safety
regulations and/or regulations issued by the local energy supply companies.)
– If shutting down the pump does not increase potential risk, fit an emergency-stop control
device in the immediate vicinity of the pump (set) during pump set installation.

11 / 64
2.7 Safety information for maintenance, inspection and installation
– Modifications or alterations of the pressure booster system are only permitted with the
manufacturer's prior consent.
– Use only original spare parts or parts authorised by the manufacturer. The use of other
parts can invalidate any liability of the manufacturer for resulting damage.
– The operator ensures that maintenance, inspection and installation are performed by
authorised, qualified specialist personnel who are thoroughly familiar with the manual.
– Carry out work on the pressure booster system during standstill only.
– The pump casing must have cooled down to ambient temperature.
– Pump pressure must have been released and the pump must have been drained.
– When taking the pressure booster system out of service always adhere to the procedure
described in the manual.
– Decontaminate pressure booster systems which handle fluids posing a health hazard.
– As soon as the work has been completed, re-install and/or re-activate any safety-
relevant and protective devices. Before returning the product to service, observe all
instructions on commissioning.
– Make sure the pressure booster system cannot be accessed by unauthorised persons
(e.g. children).
– Prior to opening the device, pull the mains plug and wait for at least 10minutes.
2.8 Unauthorised modes of operation
Always observe the limits stated in the product literature.
The warranty relating to the operating reliability and safety of the pressure booster system
supplied is only valid if the equipment is used in accordance with its intended use.
[ðSection2.2,Page9]

12 / 64
3 Transport/Temporary Storage/
Disposal
3.1 Checking the condition upon delivery
1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and notify DP
or the supplying dealer and the insurer about the damage in writing immediately.
3.2 Transport
DANGER
Pressure booster system tipping over
Danger to life from falling pressure booster system!
ØNever suspend the pressure booster system by its power cable.
ØDo not lift the pressure booster system by its manifold.
ØObserve the applicable local accident prevention regulations.
ØObserve the information on weights, centre of gravity and fastening points.
ØUse suitable and permitted transport equipment, e.g. crane, forklift or pallet
jack.
üTransport equipment/ lifting equipment suitable for the corresponding weight has been
selected and is on hand.
1. Remove the packaging. Remove the caps from the connection openings.
2. Check for any in-transit damage.
3. Transport the pressure booster system to the place of installation.
4. Detach the pressure booster system from the pallet using a suitable tool.
5. Attach the pressure booster system to the lifting equipment as illustrated.
6. Lift it off the wooden skids. Dispose of the wooden skids.
7. Carefully place down the pressure booster system at the site of installation.
3.3 Storage/preservation
CAUTION
Damage during storage due to frost, moisture, dirt, UV radiation or
vermin
Corrosion/contamination of pressure booster system!
ØStore the pressure booster system in a frost-proof room. Do not store
outdoors.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage of the pressure booster system!
ØOnly open the openings of the pressure booster system at the time of
installation.
If commissioning is to take place some time after delivery, we recommend that the following
measures be taken :

13 / 64
Store the pressure booster system in a dry, protected room where the atmospheric humidity
is as constant as possible.
Table4: Ambient conditions for storage
Ambient condition Value
Relative humidity 50% maximum
Ambient temperature 0°C to +40°C1)
– Frost-free
– Well-ventilated
3.4 Return to supplier
1. Drain the pressure booster system as per operating instructions.
2. Always flush and clean the pressure booster system, particularly if it has been used for
handling noxious, explosive, hot or other hazardous fluids.
3. If the pressure booster system has handled fluids whose residues could lead to
corrosion damage in the presence of atmospheric humidity or could ignite upon contact
with oxygen, the pressure booster system must also be neutralised, and anhydrous inert
gas must be blown through the pressure booster system to ensure drying.
4. Always complete and enclose a certificate of decontamination when returning the
pressure booster system. [ðSection12,Page60]
Always indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the
KSB web site at: www.dp-pumps.com/certificates-of-decontamination
3.5 Disposal
WARNING
Fluids handled, consumables and supplies which are hot and/or pose a
health hazard
Hazard to persons and the environment!
ØCollect and properly dispose of flushing fluid and any fluid residues.
ØWear safety clothing and a protective mask if required.
ØObserve all legal regulations on the disposal of fluids posing a health
hazard.
1. Dismantle the pressure booster system.
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another controlled
manner.
1) Hydro-Unit Premium Line VC: +30°C

14 / 64
Electrical or electronic equipment marked with the adjacent symbol must not be disposed of
in household waste at the end of its service life.
Contact your local waste disposal partner for returns.
If the used electrical or electronic equipment contains personal data, the operator is
responsible for deleting it before the equipment is returned.

15 / 64
4 Description
4.1 General description
– Pressure booster system
4.2 Product information as per Regulation No. 1907/2006(REACH)
For information as per chemicals Regulation (EC) No. 1907/2006 (REACH), see http://
www.dp.nl/reach.
4.3 Designation
Example: Premium Line HU3 DPV 15/8 B SVP
Table5: Designation key
Code Description
Hydro-Unit Premium
Line
Type series
HU3 Number of pumps
DPV 15 Pump size
8 B Number of pump stages
SVP Design
F Fixed speed pressure booster system
VC Variable speed pressure booster system with Megacontrol pump control
system, frequency inverter in the control cabinet
SVP Variable speed pressure booster system with Megacontrol pump control
system, frequency inverter mounted on the (IE5) motor
4.4 Name plate
ID PN
Prod. IP
RDP PO
UKalkovenweg 13
FAlphen a/d Rijn, NL
Imax www.dp-pumps.com
Made in NL
Premium Line HU3 DPV15/8 B
SVP
SDAPL30150805SMD
56.1A
50 Hz
3x400V
PT
10/2019 1234567-01
123456789
54
16
1
14
13
12
6
11
10
9
8
7
3 54
2
Fig.1: Name plate (example)
1 Type series 8 Dry running protection
2 Design 9 Power supply voltage
3 Number of pumps 10 Power supply frequency
4 Size 11 Maximum current input
5 Number of stages 12 Maximum operating pressure
6 Serial number 13 Enclosure
7 Month of production/ year of production,
consecutive number
14 Order number

16 / 64
4.5 Design details
Design
– Compact system mounted on a common base frame
– 2 or 3 (VC)/ 4 (F/ SVP) vertical high-pressure pumps
– Hydraulic components made of stainless steel / brass
– Integrated dry running protection
Hydro-Unit Premium Line F:
– DOL starting
Hydro-Unit Premium Line VC, SVP
– With variable speed system
Multiple pump system:
– Check valve per pump
– Discharge-side gate valve per pump
– Suction-side gate valve per pump
Hydro-Unit Premium Line F:
– Power contactor per pump
Hydro-Unit Premium Line VC, SVP
– One frequency inverter per pump
– Power contactor per pump
Installation
– Stationary dry installation
Drive
Hydro-Unit Premium Line F, VC
– Electric motor
– Efficiency class IE3 to IEC60034-30
Hydro-Unit Premium Line SVP:
– Magnetless synchronous reluctance motor
– Efficiency class IE5 to IEC60034-30
– SuPremE
Automation
– Control unit (IP54 enclosure)
– Sheet steel housing: colour RAL7035
– Megacontrol
– Control panel (display, keys, LEDs, service interface)
– Lockable master switch (repair switch)
– Motor protection switch per pump
– Service interface for Servicetool
– Three LEDs signalling the operating status
– Colour LED indicating readiness for operation (green)
– Colour LED indicating a fault (amber)
– Colour LED indicating lack of water (red)
– 2 volt-free contacts on terminals are provided for reporting warnings and alerts.

17 / 64
4.6 Configuration and function
1
2
3
4
5
6
1
2
3
4
5
6
Fig.2: Hydro-Unit Premium Line
1 Control cabinet
2 Control unit
3 Pump
4 Membrane-type accumulator
5 Manifold
6 Baseplate
Design Fully automatic pressure booster system with two, three or four vertical high-pressure
pumps (3) for ensuring the required supply pressure.
Function Hydro-Unit Premium Line F:
Either two, three or four pumps are controlled and monitored by a microprocessor control
unit (Megacontrol). The first pump is started up when the pressure falls below the set start-
up pressure. Additional pumps are sequenced in automatically in line with actual demand.
When demand decreases, the pumps are sequenced out again as the stop pressure (start-
up pressure+ deltap) is reached. The pump that has been started up first will be stopped
first. The pumps are automatically started up in a different order for each new cycle. The
actual pressure is measured by an analog pressure transmitter. The function of this pressure
transmitter is monitored live-zero.
This ensures equal distribution of pump operating hours.
If a duty pump fails, the next pump is started up immediately. Via a volt-free contact a
general fault message can be transmitted (e.g. to the control station).
Hydro-Unit Premium Line VC, SVP
Either two or three (VC) or four (SVP) pumps are controlled and monitored by a
microprocessor control unit (Megacontrol). Each pump is operated on a frequency inverter
and controlled by the control unit so as to ensure a constant discharge pressure of the
pressure booster system.
As the demand increases or decreases, peak load pumps are started and stopped
automatically. As soon as the demand increases again after one pump has been stopped,
another pump which has not been in operation before is started up. When the last pump has
been stopped and the demand increases again, the next pump in line is started up on a
frequency inverter. The stand-by pump is also included in the alternating cycle.
The standard setting is for the pressure booster system to start automatically as a function
of pressure. As long as the pressure booster system is in operation, the pumps are started
and stopped as a function of demand (standard setting). In this way it is ensured that the

18 / 64
individual pumps operate only in line with actual demand.
If the demand drops towards 0, the pressure booster system slowly runs down to the stop
point.
Hydro-Unit Premium Line SVP
1 volt-free general contact is provided in the control cabinet for reporting warnings and
alerts.
If a pump has not been in operation for 24hours, a test run is initiated for this pump.
4.7 Noise characteristics
The pressure booster system is available with different numbers and sizes of pumps. For the
noise characteristics refer to the operating manual of the pump set. To calculate the
expected total sound pressure level, add a defined value to the individual pump set’s
expected sound pressure level.
Table6: Values for calculating the total expected sound pressure level
Number of pump sets Value
dB(A)
2 + 3
3 + 4,5
4 + 6
5 + 7
6 + 7,5
Example Pressure booster system with 4 pump sets (value: + 6dB(A))
Single pump = 48dB(A)
48dB(A) + 6dB(A) = 54dB(A)
The expected total sound pressure level of 54dB(A) may develop when all 4 pump sets are
running under full-load conditions.
4.8 Scope of supply
Depending on the model, the following items are included in the scope of supply:
– 2 or 3 vertical high-pressure centrifugal pumps with oval flange
– Powder-coated / epoxy resin-coated steel baseplate
– Check valve per pump
– Discharge-side gate valve per pump
– Suction-side gate valve per pump
– Suction-side manifold and discharge-side manifold made of stainless steel
– Pressure transmitter on the discharge side
– Pressure gauge
– Dry running protection on the inlet pressure side
– Discharge-side, direct-flow membrane-type accumulator, approved for drinking water
– Control unit (IP54 enclosure)
– Sheet steel housing: colour RAL7035
– Parameterisable Megacontrol control unit
– Control panel (display, keys, LEDs, service interface)
– Three LEDs signalling the operating status
– Lockable master switch (repair switch)
– Motor protection switch per pump

19 / 64
– One frequency inverter per pump
– Service interface for Servicetool
4.9 Dimensions and weights
For dimensions and weights refer to the outline drawing.
4.10 Potential equalisation
A terminal marked with the earth symbol is provided at the power connection for connecting
a PE conductor.
1
2
Fig.3: PE connection
1 Earthing terminal 2 Location of power connection

20 / 64
5 Installation at Site
5.1 Installation
WARNING
Installation on mounting surfaces which are unsecured and cannot
support the load
Personal injury and damage to property!
ØUse a concrete of compressive strength class C12/15 which meets the
requirements of exposure class X0 to EN206-1.
ØThe mounting surface must have set and must be completely horizontal
and even.
ØObserve the weights indicated.
NOTE
Do not install pressure booster systems next to sleeping or living quarters.
NOTE
The anti-vibration mounts provide adequate insulation against solid-borne
noise.
Before beginning with the installation check the following:
– All structural work required has been checked and prepared in accordance with the
dimensions in the outline drawing.
– The pressure booster system can be operated on the power supply network in
accordance with the data on the name plate.
– The place of installation is frost-free.
– The place of installation can be locked.
– The place of installation is well-ventilated.
– A suitably dimensioned drain connection (e.g. leading to a sewer) is available.
– If expansion joints are used, take note of their creep resistance. Expansion joints must
be easily replaceable.
The pressure booster system is designed for a maximum ambient temperature of 0°C to
+40°C2) at a relative humidity of 50%.
5.2 Installing the pressure booster system
WARNING
Top-heavy pressure booster system
Risk of personal injury by pressure booster system tipping over!
ØPressure booster systems awaiting final installation must be secured
against tipping over.
ØFirmly anchor the pressure booster system.
2) Hydro-Unit Premium Line VC: +30°C