Draper Foundation 302005 User manual

FOUNDATION
™
for XT
Left to Right Installation
LEFT to RIGHT

If you have any difficulties installing or servicing your
Foundation for LED Panels, call your dealer or Draper, Inc.
Draper, Inc. | 411 S. Pearl St. Spiceland, IN 47385
draperinc.com | 765.987.7999 | 800.238.7999
© 2020 All Rights Reserved | FORM: FDN_BARCO_Inst20-R
Foundation™for LED Panels INSTRUCTIONS
ASSEMBLY & INSTALLATION
WARNING
Improper installation and use of Foundation for LED Panels can result in serious injury or death. Primarily, injuries can occur when the Foundation for
LED Panels falls due to imprecise installation, mishandling of the Foundation for LED Panels during installation or installation on an insufficient wall
or ceiling structure. Please use extreme care.
1.
Please read the following installation guidelines thoroughly and follow them carefully. Failure to do so may cause product to fall or otherwise fail, and could result in
serious injury.
2.
Installation and calibration of the Foundation for LED Panels should only be performed by an authorized, qualified, and experienced professional. In particular,
electrical work and wiring [indicated in diagram by dashed lines] must be completed only by a qualified professional electrician who has read this manual
completely and is familiar with the construction and operation of this equipment and the hazards involved.
3.
Turn off power and any nearby equipment or cables carrying electricity before connecting switches, wires, controls, or electrical components.
4.
Do not affix the unit to wall or ceilings that have inadequate strength to permanently hold the unit during use. It is the owner’s and installer’s responsibility to confirm
the wall to which the unit attaches is sufficient to permanently hold the weight and stress loads of the unit at all times. Draper, Inc., is not responsible for improper
installation, application, testing or workmanship related to the product at place of installation.
5.
It is the installer’s responsibility to make sure appropriate fasteners are used for mounting.
6.
All brackets and other hardware must be installed level. Foundation for LED Panels must be level and square.
7.
Never leave the area while operating the Foundation for LED Panels during installation, maintenance, or normal operation, unless it is secure and safe.
8.
Before testing or operation, carefully inspect the entire area and areas underneath to be sure no persons or objects are in the area.
9.
During testing or operation, carefully watch the surrounding area for any potential safety concerns including nearby persons or objects.
10.
After installation, the entire system should be carefully tested to ensure safe and normal operation.
Extreme care should be taken during testing to remain clear of moving parts to avoid possible injury.
11.
Operation of Foundation for LED Panels should be performed only by authorized and qualified personnel, who have been trained in the safe and effective operation
of the Foundation for LED Panels & understand its safety features.
12.
The safety features of the Foundation for LED Panels should never be disabled, bypassed or overridden.
The system should not be operated until all safety features are properly and completely installed, calibrated and tested.
13.
Foundation for LED Panels may need to comply with local, state or district rules and regulations, in particular when installed in schools.
All applicable rules and regulations should be reviewed before installation and use.
14.
Failure to precisely follow installation guidelines invalidates all warranties.
15.
Custom products
/
installations may not be reflected in this manual.
Call Draper, Inc., if you have questions about the installation of custom products or any questions about your installation.
Before Beginning Installation
1.
Look for any job site conditions that could interfere with installation or operation of the system.
2.
Read carefully and be sure to understand all installation instructions and all related operations manuals. These instructions are intended to as a guide for the
installer and owner. They should be followed closely and combined with the expertise of experienced qualified installers. Draper, Inc., is not responsible for
improper installation, application, testing or workmanship related to the product at place of installation. Please retain all instructions for future use.
3.
Open cartons lengthwise.
4.
Locate and lay out all pieces.
5.
Inspect all boxes to make sure you have received the proper Foundation for LED Panels and parts.
6.
If you have any difficulties with installing, servicing or operating your Foundation for LED Panels, call your dealer or Draper, Inc., 765 987-7999.
Important Safety Information
Foundation™for LED Panels
Overview
Section 1 - Personnel and Tools Required
PERSONNEL REQUIRED
LED Panels
Y-Axis
Adjustable
Vertical
Rails
Optional
Vented
Trim Frame
Z-Axis Adjustable
Horizontal Rail
HEX WRENCH
TAPEMEASURE
LASER LEVEL
POWER DRILL
3mm & 5mm
LEVEL
1
WORK GLOVES
RECOMMENDED

page 5 of 32page 4 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 2 - Components
SCREW
M8-1.25x10mm
Long Flanged
Button Head
Differential
Screw
3mm Hex Wrench
WALL
ADJUSTMENT
BRACKETS
VERTICAL
RAIL
COUPLER
7 High or More
VERTICAL
RAIL - TOP
7 High or More
VERTICAL
RAIL -
BOTTOM
7 High or More
WALL MOUNTING
BRACKET
M10 Spring-Loaded LED
Mounting Stud
LED Cabinet
(Not Included)
LED
Alignment
Tool
VERTICAL
RAIL
6 High or Less
HORIZONTAL RAILS
PLUM
ALIGNMENT
PIN
RAIL CONNECTOR
Top / Bottom Slot
RAIL CONNECTOR
Front Slot
PLUM
ALIGNMENT
PIN
RAIL CONNECTOR
Top / Bottom Slot
RAIL CONNECTOR
Front Slot
M10 Spring-Loaded LED
Mounting Stud
LED Cabinet
(Not Included)
Vertical Rail
Fasteners
SLIDE-IN NUT
M6-1.0
FLANGE HEAD SCREW
M6-1.0x12mm
Component Part #
Standard Array Size
4 X 4 5 X 5 6 X 6 8 X 8 10 X 10 12 X 12
LED Panels By Others 16 25 36 64 100 144
WALL MOUNTING BRACKETS C002.1603 8 10 12 24 30 36
WALL ADJUSTERS
Wall Adjuster Bracket C002.1604.02SA 10 12 14 27 33 39
Differential Socket Screw: M6 - 1x32.6mm C020.725 10 12 14 27 33 39
HORIZONTAL RAILS
90" (2286mm) Horizontal Rail C285.062.001 0 2 2 0 6 8
93" (2362mm) Horizontal Rail C285.062.002 2 0 0 6 0 0
Horizontal Rail Section (length varies) C285.062 0 2 2 0 3 3
Length 0mm 688mm 1297mm 0mm 1453mm 388mm
HORIZONTAL RAIL CONNECTOR - Top/Bottom
Washer: .255"ID X .562"OD X .06" C013.012 10 28 30 75 81 111
Split Lock Washer: .25" ID X .365"OD X .063" C013.028 10 28 30 75 81 111
Screw: M6 - 1x10mm C020.729 0 16 16 48 48 72
HORIZONTAL RAIL CONNECTOR - Front
Horizontal Rail Connector C162.032 0 6 6 18 18 27
Set Screw: M6 - 1x8mm C020.728 0 8 8 24 24 33
VERTICAL RAIL FASTENERS
Slide-In Nut: M6 C018.165 10 12 14 27 33 39
Flanged Socket Head Screw: M6 - 1x9mm C020.735 10 12 14 27 33 39
LED ALIGNMENT & ATTACHMENT TOOLS
M10 Spring Loaded LED Mounting Stud C021.041 64 100 144 256 400 576
LED Plum Alignment Pin C032.126 6 6 6 9 9 9
LED Alignment Tool C202.039 2 2 2 2 2 2
VERTICAL RAILS
Vertical Rail Coupler C010.588 0 0 0 9 11 13
Flanged Button Head Screw: M8 - 1.25x10mm C020.727 0 0 0 36 44 52
Vertical Rail: 4 High Array / Lower for 8 High Array C056.070SA 5 0 0 9 0 0
Vertical Rail: 5 High Array / Lower for 10 High Array C056.071SA 0 6 0 0 11 0
Vertical Rail: 6 High Array / Lower for 12 High Array C056.072SA 0 0 7 0 0 13
Vertical Rail: Upper for 8 High Array C056.074SA 0 0 0 9 0 0
Vertical Rail: Upper for 10 High Array C056.075SA 0 0 0 0 11 0
Vertical Rail: Upper for 12 High Array C056.076SA 0 0 0 0 0 13

page 7 of 32page 6 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 2 (continued) - Trim Frame Components
LEFT
BOTTOM
TRIM
SECTION
LEFT TOP
TRIM
SECTION
LEFT
BOTTOM
TRIM
SECTION
LEFT TOP
TRIM
SECTION
SOCKET HEAD
SCREW
M4-0.7x10mm
SPLIT LOCK
WASHER
M4
TRIM
ATTACHMENT
BRACKET
TOP TRIM
SUPPORT
BRACKET
BOTTOM TRIM
ATTACHMENT
BRACKET
BLACK
SOCKET HEAD
SCREW
M4-0.7x10mm
RIGHT
BOTTOM
TRIM
SECTION
RIGHT TOP
TRIM
SECTION
RIGHT
BOTTOM
TRIM
SECTION
RIGHT TOP
TRIM
SECTION
BOTTOM RIGHT TRIM SECTION
BOTTOM LEFT TRIM SECTION
BOTTOM CENTER TRIM SECTION
BOTTOM RIGHT TRIM SECTION
BOTTOM LEFT TRIM SECTION
BOTTOM CENTER TRIM SECTION
BOTTOM RIGHT TRIM SECTION
BOTTOM LEFT TRIM SECTION
BOTTOM CENTER TRIM SECTION
TOP RIGHT TRIM SECTION
TOP CENTER TRIM SECTION
TOP LEFT TRIM SECTION
TOP RIGHT TRIM SECTION
TOP CENTER TRIM SECTION
TOP LEFT TRIM SECTION
TOP RIGHT TRIM SECTION
TOP CENTER TRIM SECTION
TOP LEFT TRIM SECTION
Trim Component Part # Standard Array Size
4 X 4 5 X 5 6 X 6 8 X 8 10 X 10 12 X 12
TOP/SIDE TRIM BRACKETS
Top Trim Support Bracket C002.1639.02SA 3 3 3 4 5 6
Trim Attachment Bracket (Top & Side) C002.1609SA 11 14 17 23 29 36
Screw: M4 - 0.7x10mm C020.621 32 40 48 64 82 94
Split Lock Washer: M4 C013.196 32 40 48 64 82 94
BOTTOM TRIM BRACKETS
Bottom Trim Attachment Bracket C002.1638.02SA 5 6 7 9 11 13
Screw: M4 - 0.7x8mm Black Oxide C020.739 4 4 4 6 8 8
TRIM SECTIONS
TRIM - TOP CENTER C287.147SA 0 0 0 1 2 0
TRIM - TOP CENTER C287.148SA 0 0 0 0 0 2
TRIM - TOP LEFT C287.149SA 1 0 0 0 0 0
TRIM - TOP LEFT C287.150SA 0 1 1 1 1 1
TRIM - TOP RIGHT C287.151SA 1 1 0 0 0 0
TRIM - TOP RIGHT C287.152SA 0 0 1 1 1 1
TRIM - LT SIDE C287.122SA 1 0 0 0 0 0
TRIM - LT SIDE C287.123SA 0 1 0 0 0 0
TRIM - LT SIDE C287.124SA 0 0 1 0 0 0
TRIM - LEFT SIDE BOTTOM C287.126SA 0 0 0 1 0 0
TRIM - LEFT SIDE BOTTOM C287.127SA 0 0 0 0 1 0
TRIM - LEFT SIDE BOTTOM C287.128SA 0 0 0 0 0 1
TRIM - LEFT SIDE TOP C287.130SA 0 0 0 1 0 0
TRIM - LEFT SIDE TOP C287.131SA 0 0 0 0 1 0
TRIM - LEFT SIDE TOP C287.132SA 0 0 0 0 0 1
TRIM - RIGHT SIDE BOTTOM C287.134SA 0 0 0 1 0 0
TRIM - RIGHT SIDE BOTTOM C287.135SA 0 0 0 0 1 0
TRIM - RIGHT SIDE BOTTOM C287.136SA 0 0 0 0 0 1
TRIM - RIGHT SIDE TOP C287.138SA 0 0 0 1 0 0
TRIM - RIGHT SIDE TOP C287.139SA 0 0 0 0 1 0
TRIM - RIGHT SIDE TOP C287.140SA 0 0 0 0 0 1
TRIM - RIGHT SIDE C287.144SA 1 0 0 0 0 0
TRIM - RIGHT SIDE C287.145SA 0 1 0 0 0 0
TRIM - RIGHT SIDE C287.146SA 0 0 1 0 0 0
TRIM - BOTTOM CENTER C287.113SA 0 0 0 1 2 0
TRIM - BOTTOM CENTER C287.114SA 0 0 0 0 0 2
TRIM - BOTTOM LEFT C287.115SA 1 0 0 0 0 0
TRIM - BOTTOM LEFT C287.116SA 0 1 1 1 1 1
TRIM - BOTTOM RIGHT C287.117SA 1 1 0 0 0 0
TRIM - BOTTOM RIGHT C287.118SA 0 0 1 1 1 1

page 9 of 32page 8 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 3.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails
1. Mark the location of the Bottom Left Corner of the viewing area.
2. Measure up 19.8” (489mm) and draw a level horizontal line equal to the width of the LED Wall.
This is the location of the bottom rail mounting points.
3. Measure up 34.2” (869mm) from the first line and draw a horizontal line parallel to the first line and the floor.
4. Measure up 53.8” (1367mm) from the second line and draw a horizontal line parallel to the first lines and the
floor.
5A. If installing onto a Drywall
/
Gypsum Board surface, locate the wall studs and mark their location at the
intersection of the lines drawn in steps 2 & 3. These are mounting locations for the wall brackets.
5B.
If installing into brick or block wall, evenly space the vertical lines no more than 32” (813mm) apart.
6.
Loosely attach the wall mounting hardware (provided by others) to the wall at the outer four corners of the grid
created in steps 1-5B. Ensure the head of the hardware is at least
1
/
2
” (12mm) off the surface of the wall.
Section 3 - Determining Mounting Location
Section 3.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails
The Foundation Wall Brackets must be securely anchored to the wall.
If mounting to drywall
/
gypsum board wall, all mounting hardware (by others) must be anchored to a vertical stud.
If mounting to a brick or block wall, the brackets must be evenly spaced no more then 32” (813mm) apart.
1.
Mark the location of the Bottom Left Corner of the viewing area.
2.
Measure up 19.8” (489mm) and draw a level horizontal line equal to the width of the LED Wall.
This is the location of the bottom rail mounting points.
3.
Measure up 61.22” (1555mm) from the first line and draw a horizontal line parallel to the first line and the floor.
4A.
If installing onto a Drywall
/
Gypsum Board surface, locate the wall studs and mark their location at the intersection
of the lines drawn in steps 2 & 3. These are mounting locations for the wall brackets.
4B.
If installing into brick or block wall, evenly space the vertical lines no more than 32” (813mm) apart.
5.
Loosely attach the wall mounting hardware (provided by others) to the wall at the outer four corners of the grid
created in steps 1-4B. Ensure the head of the hardware is at least
1
/
2
” (12mm) off the surface of the wall.
4A
Stud locations and
Horizontal Rail positions shown
HORIZONTAL RAIL
PLACEMENT
STUD
TOP
KEYHOLE
WALL
SIDE
VIEW
61.22”
(1555mm)
BOTTOM
of Viewing Area
19.8”
(489mm)
3
2
1
BOTTOM
LEFT OF
VEIWING
AREA
4B
STUD
WALL
Mounting
Hardware
(by others)
5
The assembled Horizontal Rails will be hung from
these in SECTION 5 - Hanging Horizontal Rails.
Please Note: It is the responsibility of the installer to
select mounting hardware appropriate
for the mounting surface
BOTTOM
LEFT OF
VEIWING
AREA
5B
WALL
SIDE
VIEW
53.835”
(1367mm)
34.2”
(869mm)
BOTTOM
of Viewing Area
19.8”
(489mm)
4
3
2
1
6
STUD
WALL
Mounting
Hardware
(by others)
5A
Stud locations and
Horizontal Rail positions shown
HORIZONTAL RAIL
PLACEMENT
STUD
TOP
KEYHOLE
The assembled Horizontal Rails will be hung from
these in SECTION 5 - Hanging Horizontal Rails.
Please Note: It is the responsibility of the installer to
select mounting hardware appropriate
for the mounting surface

page 11 of 32page 10 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 4 - Assembling Horizontal Rails
The horizontal rails must be assembled prior being secured to the wall.
To assemble the Horizontal rails:
Align Outer Wall Brackets
within 24” (610mm) of the
end of horizontal rails
In some cases, not all provided
wall brackets will be used.
Align Outer Wall Brackets
within 24” (610mm) of the
end of horizontal rails
In some cases, not all provided
wall brackets will be used.
MAX. WALL BRACKET SPACING
32”
(813mm)
Slide Rail Section B
over Rail Splices
Slide Rail Section B
over slats in wall bracket
Slide Rail Splices
into slots in Section A
Tighten all rail splice screws
with 5mm hex wrench
2
13
10
9
8
7
6
5
4
3
2
1
8
7
6
5
4
3
2
1
4
3
2
1
6
5
4
3
2
1
10
9
8
7
6
5
4
3
2
1
12
11
5
4
3
2
1
WIDE
WIDE
WIDE
WIDE
WIDE
WIDE
SPLICE SPLICE
Horizontal Rails for Standard Array Sizes
Note: For Array sizes that require more than one Rail Splice (8 wide or more),
you MUST locate the wall mounting brackets on the center rail
section prior to securing splices.
Leave Inner Brackets
loose for now
Secure Outer Bracket
on each side of each rail
Slide Rail Section B
over Rail Connector
Slide Rail Section B
over slats in wall bracket
Slide Rail Connector
into slots in Section A
Tighten all rail connector screws
with 5mm hex wrench
2
1
3
Section 5 - Hanging Horizontal Rails
Section 5.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails
1.
Using the top keyhole slots of the outer wall mounting brackets, hang the bottom
horizontal rail on the pre-installed mounting hardware (see Section 3, Step 5).
2. Using the top keyhole slots of the outer wall mounting brackets, hang the top
horizontal rails on the pre-installed mounting hardware.
3.
Secure the outer wall mounting brackets on each side of the horizontal rails.
Leave the inner brackets loose for now.
Section 5.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails
1.
Using the top keyhole slots of the outer wall mounting
brackets, hang the BOTTOM horizontal rail on the pre-
installed mounting hardware (see Section, 3 Step 5).
2.
Using the top keyhole slots of the outer wall mounting
brackets, hang the MIDDLE horizontal rail on the pre-
installed mounting hardware.
3.
Using the top keyhole slots of the outer wall mounting
brackets, hang the TOP horizontal rail on the pre-installed
mounting hardware.
4.
Secure the outer wall mounting brackets on each side of
the horizontal rails. Leave the inner brackets loose for now.
STUD
WALL
2
1
3
4
1
2
3

page 13 of 32page 12 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 6 - Adjusting and Aligning Horizontal Rails
1.
Position three (3) Plum Alignment Pins on each horizontal rail ensuring one is at the far left, center and far right.
2.
Using a 5mm Hex Wrench, loosen the four (4) locking screws on the top and bottom of each of the four (4) outer wall mounting brackets.
3.
Shine a laser level parallel to the wall with the laser intersecting the plum alignment pins.
4.
Using a 3mm Hex Wrench, turn the two (2) adjustment set screws on each wall mounting bracket to position the Alignment Notch with the laser line
(Please Note: when setting the plumb adjustment, the face of the horizontal rail must remain plump and not twisted).
5.
Once the Laser Line and all Alignment Pins are aligned, tighten the four (4) locking screws on the top and bottom each of the outer mounting bracket.
WALL
FLOOR FLOOR FLOOR
WALL
TOP VIEW - CONCAVE WALL
FRONT
VIEW
SIDE
VIEW
53.835”
(1367mm)
34.2”
(869mm)
BOTTOM
of Viewing Area
19.8”
(489mm)
Laser Line Laser Line
WALL
FLOOR FLOOR FLOOR
WALL
TOP VIEW - CONVEX WALL
FRONT
VIEW
SIDE
VIEW
53.835”
(1367mm)
34.2”
(869mm)
BOTTOM
of Viewing Area
19.8”
(489mm)
Laser Line Laser Line
1
3
LASER
LINE
Before
Adjustement
Alignment
Notch
2
Loosen
Adjustment
Screws
Loosen
Adjustment
Screws
4
LASER
LINE
After
Adjustement
Alignment
Notch
3mm Hex
Wrench
Tighten
Adjustment
Screws
Tighten
Adjustment
Screws
5
1
Tighten
Adjustment
Screws
Tighten
Adjustment
Screws
2
Section 7 - Securing Inner Wall Brackets
1.
Using a 3mm Hex Wrench adjust all remaining wall mounting brackets. Ensure that each bracket is flush to the wall and secure to the wall with the
appropriate mounting hardware.
2.
Carefully tighten all four (4) locking screws on the top and bottom of each wall mounting bracket.
3.
Repeat steps 1 and 2 until all brackets are plum and secured in place.
Section 8 - Attaching Wall Adjuster Brackets to Vertical Rails
Section 8.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails
1.
Attach the Differential Screw to the Wall Adjustment Bracket
2.
Attach two (2) Wall Adjuster Brackets to the back side using a 3mm hex wrench.
Back TOP
2
1
WALL ADJUSTER
BRACKET
ASSEMBLY
Attach Differential Screw
using 3mm Hex Wrench
3mm Hex
Wrench
engaged with
differential
screw

page 15 of 32page 14 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 8.2 - Vertical Rail Assembly - For LED arrays 7 panels or higher - 3 Horizontal Rails
Section 8.2.1 - Lower Section of Vertical Rail Assembly
1.
Insert Vertical Connector into TOP of the Lower Vertical Rail section and secure with provided hardware (3mm Hex Wrench).
2.
Turn the Lower Vertical Rail section over.
3.
Attach two (2) Wall Adjuster Brackets to the back side using a 3mm hex wrench.
Section 8.2.2 - Upper Section of Vertical Rail Assembly
1.
Attach one (1) Wall Adjuster Bracket to the back side using a 3mm hex wrench.
TURN OVER
TOP
Front
2
Front TOP
1
VERTICAL CONNECTOR
VERTICAL CONNECTOR
Front
TOP
B
A
2
SCREW
M8-1.25x10mm
Long Flanged
Button Head
3mm Hex
Wrench
engaged with
differential
screw
Back TOP
3
Back TOP
1
Back TOP
2
3mm Hex
Wrench
engaged with
differential
screw
Section 9 - Inserting Front Rail Connector and Vertical Rail Fasteners
Section 9.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails
1.
Insert horizontal rail connector and vertical rail fasteners into the top and bottom horizontal rails.
Eventual location of Vertical Rails shown
Trim
Support
Bracket
4x4
5 Vertical Rails
5
4321 54321
44 54
321
44 54
321
Trim
Support
Bracket
Trim
Support
Bracket
5x5
6 Vertical Rails
Splice
654321 654321
6
54321
Rail
Connector
(FRONT)
6
54321
Rail
Connector
(FRONT)
Eventual location of Vertical Rails shown
Trim
Support
Bracket
6x6
7 Vertical Rails
Splice
7654321 7654321
65 74321
Rail
Connector
(FRONT)
65 74321
Rail
Connector
(FRONT)
Eventual location of Vertical Rails shown
WORK GLOVES
RECOMMENDED
321
21
TRIM SUPPORT
BRACKETS -
See Section 12.2

page 17 of 32page 16 of 32
Foundation™for LED Panels Foundation™for LED Panels
Trim
Support
Bracket
SpliceSpliceSplice
12x12 13 Vertical Rails
131211
10
9
8
7
65
4
321 131211109
8
7
65
4321
65 10
91211
874
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
321
Rail
Connector
(FRONT)
13
65 10
91211
874
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
321
Rail
Connector
(FRONT)
13
65 10
91211
874
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
321
Rail
Connector
(FRONT)
13
Eventual location of Vertical Rails shown
Trim
Support
Bracket
10x10 11 Vertical Rails
SpliceSplice
11109
8
7
65
4321 11109
8
7
65
4321
65 10
911
874321
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
65 10
911
874321
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
65 10
911
874321
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
Eventual location of Vertical Rails shown
Trim
Support
Bracket
8x8
9 Vertical Rails
Splice Splice
987654321 987654321
65 9874321
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
65 9874321
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
65 9874321
Rail
Connector
(FRONT)
Rail
Connector
(FRONT)
Eventual location of Vertical Rails shown
Section 9.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails
1.
Insert horizontal rail connector and vertical rail fasteners into the top, middle and bottom horizontal rails.
Section 10 - Attaching Vertical Rails
Section 10.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails
1.
Hang the Vertical Rails on the top horizontal rail and space evenly.
2.
Using a 5mm hex wrench, slide the fastener nuts (from Section 9) into position and attach using the supplied M6x12 hardware.
HORIZONTAL
RAIL
VERTICAL
RAIL
1
HORIZONTAL
RAIL
VERTICAL
RAIL
2
VERTICAL
RAIL
3
SLIDE IN
FASTENER
4
HORIZONTAL
RAIL
VERTICAL
RAIL
Vertical Rail
Fasteners
SLIDE-IN NUT
M6-1.0
FLANGE HEAD SCREW
M6-1.0x12mm
WORK GLOVES
RECOMMENDED

page 19 of 32page 18 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 10.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails
Section 10.2.1 - Attaching Bottom Vertical Sections
1.
Lift each Vertical Rail and position it on the middle rail.
2.
Let the Vertical Rail hanger rest on the horizontal rail.
3.
Slide the fastener nut from Section 8 into position and loosely attach with the provided hardware.
4.
Work from left to right until all 9 bottom
Vertical Rails
are attached.
21
Section 10.2.2 - Attaching Top Vertical Sections
1.
Lift each Top Section of Vertical Rail and slide it onto the connector on the bottom section.
2.
Let the Vertical Rail hanger rest on the top horizontal rail and secure it loosely with provided hardware..
3.
Slide the fastener nut from Section 8 into position on the bottom rail and loosely attach with the provided hardware.
4.
Work from left to right until all top Vertical Rails are attached.
Section 11 - Adjusting Verticals
Section 11.1 - Y - Axis Adjustment
Section 11.1.1 - For LED arrays up to 6 panels high - 2 Horizontal Rails
1.
Locate the highest Vertical Rail and shine a laser level line across utilizing the laser level notch.
2.
Use a 5mm hex wrench to raise each Vertical Rail until the are all level.
Please note: All Vertical Rails must be aligned and level with each other.
Section 11.1.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails
Each Vertical Rail section (upper and lower) has its own adjustment set screw.
1.
Locate the highest Vertical Rail and shine a laser level line across utilizing the laser level notch.
2.
Beginning with the Lower Sections, use a 5mm hex wrench to raise each Vertical Rail until they are all level.
3.
Repeat Steps 1 and 2 on the Upper Sections of each Vertical Rail.
Adjust
Vertical Rails
Until Level with
Laser Line
Adjust
Vertical Rails
Until Level with
Laser Line
LASER LINE
ALIGNMENT
NOTCHES
LASER LINE
ALIGNMENT
NOTCHES
Adjust Set Screw DOWN
to RAISE position of
the each Vertical Rail
LASER LINE
ALIGNMENT
NOTCHES
LASER LINE
ALIGNMENT
NOTCHES
Adjust Set Screw DOWN
to RAISE position of
the each Vertical Rail
NOTE: 2 LED Alignment Tools are provided. Mutiple placements are shown.
Adjust Lower
Vertical Rails
Until Level with
Laser Line
Adjust Upper
Vertical Rails
Until Level with
Laser Line
WORK GLOVES
RECOMMENDED

page 21 of 32page 20 of 32
Foundation™for LED Panels Foundation™for LED Panels
SIDE BSIDE A SIDE BSIDE A
521mm470mm
INNER
COLUMNS
USE SIDE B of
Alignment Tool
OUTER
COLUMNS
USE SIDE A of
Alignment Tool
521mm470mm
Please note: All Vertical Rails must be aligned and level with each other.
Section 11.2 - X - Axis Adjustment (Squaring Verticals with provided Alignment Tool)
Section 11.2.1 - For LED arrays up to
6 panels high - 2 Horizontal Rails
1.
Shine a laser line at the left edge of the
structure and check that the first Vertical Rail
is square with the floor. To adjust, loosen the
fasteners installed in Section 10, Step 3 and
slide the Vertical Rail along the Horizontal Rail until. Tighten
fasteners when the first vertical is square.
2.
Attach the two (2) alignment tools to the vertical rail positioned
in step 1.
Using Side A of the alignment tool insert the pins into the
corresponding alignment holes on the first vertical rail at
the top and bottom locations.
3.
Adjust the position of the next vertical rail in order for the
alignment pin on each tool to align with the corresponding
alignment hole in the vertical rail.
4.
Tighten the second vertical rail mounting screws.
Note: Use Side A of the alignment tool for the last vertical rail alignment procedure.
Adjust Vertical
Rails Until
Plum with
Laser Line
NOTE: 2 LED Alignment Tools are provided. Mutiple placements are shown.NOTE: 2 LED Alignment Tools are provided. Mutiple placements are shown.
Adjust Vertical
Rails Until
Plum with
Laser Line
Section 11.2.2 - For LED arrays 7 panels or higher - 3 Horizontal Rails
1.
Shine a laser line at the left edge of the structure and check that the first Vertical Rail is square with the floor. To adjust, loosen the fasteners installed in
Section 10, Step 3 and slide the Vertical Rail along the Horizontal Rail until. Tighten fasteners when the first vertical is square.
2.
Attach the 2 alignment tools to the vertical rail positioned in step 1.
Using Side A of the alignment tool insert the pins into the corresponding alignment holes
on the first vertical rail at the top and bottom locations.
3.
Adjust the position of the next vertical rail in order for the alignment pin on each tool to align
with the corresponding alignment hole in the vertical rail.
4.
Tighten the second vertical rail mounting screws.
5.
Remove alignment tools and re-attach each using side B to the 3rd vertical rail using the corresponding alignment holes at the top and bottom of the rail.
6.
Adjust the position of the 3rd vertical rail so that the pin on the end of the tool aligns with the corresponding hole on the 2nd vertical rail.
7.
Tighten the mounting screws on the 3rd mounting rail and repeat the process moving across the structure from left to right.

page 23 of 32page 22 of 32
Foundation™for LED Panels Foundation™for LED Panels
Adjust
Wall Adjustment
Brackets Until All
Vertical Rails are
flush.
Bubble Level recommended.
Section 11.3 - Z - Axis Adjustment
1.
Using a 3mm hex wrench, adjust each Wall Adjuster Bracket until it contacts the wall.
2.
Use the clearance hole in the vertical rail to allow for a socket to drive a lag screw (by others) into the wall.
3.
Rotate the differential screw to push or pull the vertical rail to be straighter if required.
1
STUD
3mm Hex
Wrench
STUD
WALL ADJUSTMENT BRACKET
Mounting Access Hole
WALL
ADJUSTMENT
BRACKET
MOUNTING
HARDWARE
(by Others)
VERTICAL
RAIL
2
3
3mm Hex
Wrench
Differential
Screw
3mm Hex Wrench
WALL
ADJUSTMENT
BRACKETS

page 25 of 32page 24 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 12 - Attaching Trim Brackets
Section 12.1 - Installing TOP Trim Brackets
Section 12.2 - Installing TOP Trim Support Brackets
Section 12.3 - Installing Side Trim Brackets
1
2
SPLIT LOCK
WASHER -M4
SOCKET HEAD
SCREW
M4-0.7x10mm
321
2
1
321
2
1
SPLIT LOCK
WASHER -M4
SOCKET HEAD
SCREW
M4-0.7x10mm
32
1
21
3
2
1
21
SPLIT LOCK
WASHER -M4
SOCKET HEAD
SCREW
M4-0.7x10mm
Section 13 - Installing Bottom Trim (must be done prior to LED Installation)
Section 13.1 - Installing BOTTOM Trim Sections
BOTTOM TRIM
Section 12.4 - Installing Bottom Trim brackets
1
2
SPLIT LOCK
WASHER -M4
SOCKET HEAD
SCREW
M4-0.7x10mm
1
2
BOTTOM VIEW
SOCKET HEAD
SCREW
M4-0.7x8mm
Trim Support Bracket
Locations will vary
depending on array size.
Refer to Section 9

page 27 of 32page 26 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 14 - Attaching LED Panels LED Cabinets
NOTE: All trim brackets and the Bottom Trim Panels MUST be installed (Section 13) before installing LED CABINETS
Section 14.1 - Attaching Spring-Loaded Fasteners
1.
Replace the mounting bolts (pre-installed by LED manufacturer) in the LED
cabinet with the provided Spring Loaded mounting studs.
Section 14.2 - Attaching LED Panels
1.
Starting in the bottom left corner, insert the four (4) Spring-Loaded Mounting studs into the angled slots on the vertical rail as shown.
The head of the studs will engage with the back side of the vertical rail and the spring washer will remain on the front face (does not fit through the slot).
Once the head of all 4 studs are fully inserted, lower the panel into the final location.
FRONT
VIEW
BACK VIEW
LED
CABINET
Mounting Holes
LED PANEL PLACEMENT
OUTER COLUMNS
(Left & Right Sides)
M10 Spring-Loaded
LED Mounting Stud
4 per panel
M10 Spring-Loaded
LED Mounting Stud
4 per panel
SEATED
Right Side
START
NOTE: All 4 mounting studs must be fully
seated at the bottom of the slot.
LED
CABINET
Mounting Holes
LED PANEL PLACEMENT
INNER COLUMNS
2.
Attach the next LED cabinet direct to the right of the first. Continue until the first row is complete.
3.
Working from left to right, attach the row of LED cabinets.
4.
Continue until all LED cabinets are installed.

page 29 of 32page 28 of 32
Foundation™for LED Panels Foundation™for LED Panels
11
22
SIDE TRIM
2
1
TOP TRIM
Section 15 - Attaching Trim to Trim Brackets
LED CABINETS REMOVED
FROM VIEW FOR CLARITY

page 31 of 32page 30 of 32
Foundation™for LED Panels Foundation™for LED Panels
Section 16 - Assembled Dimensions for Common Array sizes
Foundation for BARCO XT - Dimensions
Array Size DIM A DIM B DIM C DIM D DIM E
2-Rail
Systems
4x4* 96
1
/
16
" (2440mm) 54
1
/
32
" (1372.5mm) 34
3
/
16
" (869mm)
5x5 120
1
/
16
" (3050mm) 67
9
/
16
" (1715mm) 47
23
/
32
" (1212mm) 27
3
/
32
" (688mm)
6x6 144
1
/
16
" (3660mm) 81
1
/
16
" (2060mm) 61
7
/
32
" (1555mm)) 51
1
/
16
" (1297mm)
3-Rail
Systems
8x8 193
3
/
32
" (4879mm) 108
1
/
16
" (2745mm) 33
19
/
32
" (854mm) 53
27
/
32
" (1367mm)
10x10 240
1
/
8
" (6099mm) 135
3
/
32
" (3432mm) 47
3
/
32
" (1212mm) 67
11
/
32
" (1711mm) 57
7
/
32
" (1453mm)
12x12 288
5
/
32
" (7319mm) 162
1
/
16
" (4118mm) 61
7
/
32
" (1555mm) 80
27
/
32
" (2054mm) 15
9
/
32
" (388mm)
*Note: 4x4 Array has two 93”(2362mm) horizontal rails with no splice.
** Note: 8x8 Array has 3 rails consisting of two 93”(2362mm) horizontal sections with a single splice.
DIM A
DIMB
39
7.463
[15
2132
]DIMC
2285
[90]
DIM E
2-Rail Foundation™
for BARCO XT
THREE RAIL SYSTEM
DIMC
397
mm
15
2132
DIMD
DIM A
DIMB
2285
[90]
2285
[90]
DIM E
93
[3
2132
]
TYP.
3-Rail Foundation™
for BARCO XT

FOUNDATION
™
This manual suits for next models
13
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