Dresser iCIP 100 Series Reference guide

TEXSTEAM Pumps
Table of Contents
Introduction....................................1
SerializedAssemblies ............................1
Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SolarPanelMounting ............................2
SolarPanelAlignment............................2
SolarPanelMaintenance..........................4
SolarPanelWiring ..............................4
BatteryEnclosure ...............................4
Pump&MotorInstallation ........................5
Motor Wiring Extension Harness . . . . . . . . . . . . . . . . . . .5
Battery Wiring & Installation . . . . . . . . . . . . . . . . . . . . . . .5
Quick Set Pump Starting Parameters . . . . . . . . . . . . . . . .6
Introduction
The benefits of solar powered chemical injection pumping
systems offered by Dresser will provide years of low
maintenance clean reliable service zero noise pollution
without emissions to the surrounding environment. Our
goal is to pass along a quality product both a renewable
resource and affordable investment to our customers.
To insure quality of product, functionality, operating
procedures, warranty and service pertaining to equipment
provided by Dresser to our customers, consult a qualified
manufacturing representative.
THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I
DIVISION 2, GROUPS C&D OR NON-HAZARDOUS
LOCATIONS ONLY.
Serialized Assemblies
It is strongly advised that all asse blies re ain a co plete
or unbroken serialized set for proper functionality. These
asse blies have been adequately sized based on the
following variables: Daily Solutions Volu e, Head Size, Well
Pressures, Regional Solar Hours, Te perature, Nu ber of
Days without Sun Light, and Quantities of Batteries and
Solar Panels.
1
Motor Controller and Configuration Firmware . . . . . . . . . .6
Manual Input Map of Pump Operations . . . . . . . . . . . . . .7
Firmware Installation Upgrade . . . . . . . . . . . . . . . . . . . . .8
Motor Controller Enclosure . . . . . . . . . . . . . . . . . . . . . . . .8
SolarConverters ................................8
GelCellBattery .................................9
Simplex/DuplexPump............................9
ElectricMotor ..................................9
Pump Packing Tightness & Adjustment . . . . . . . . . . . . . .9
HeadAdjustment................................10
WiringDiagrams ................................11
Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Figure 1 – iCIP™(Intelligent Chemical Injection Pump)
Series General Configuration
Solar Panel
Enclosure NEMA 3R
Motor Controller,
iCIP™ controller,
Solar Converter,
and Gel Cell Battery
Chemical Injection
Pump and DC Motor
Solar Panel Mounting
Revision 1.0.7.1
INSTALLATION & OPERATIONS PROCEDURES MANUAL
Class I Division 2
SOLAR SOLUTIONS
series 100 200 300 4000
INTELLIGENT CHEMICAL INJECTION PUMP

2
Installation Instructions
The iCIP™(Intelligent Chemical Injection Pump) assembly
comes with connections which are provided to protect
against accidental electrical shock. There are connectors
inline provided for both the battery(s) and the solar panel(s).
The connectors should not be connected while the iCIP™is
being asse bled or during any aintenance period.
Figure 2– Solar Panel and Battery Connections
A 2.0 inch Diameter Schedule 40 Galvanized coated 6 foot
mounting pole has been provided for attaching both the
Solar Panels and Battery Enclosure. The pole can be firmly
attached to a leg of a solutions tank rack. An alternative
method for securing the mounting pole would be to drive a
T-Post into the ground, slip the pole over the T-Post and add
a generous amount of Quick-Set concrete to the top opening
of the pipe.
U-bolts have been included to secure the battery enclosure
to the mounting pole. The distance from the ground to the
underside of the enclosure should be approximately 36
inches. This will allow the operator to sit comfortably on a
stool while making input changes to the Motor Controller
or to isolate the solar panel and battery power supplies for
routine maintenance. Avoid over tightening of the U-bolt
nuts to prevent damage to the battery enclosure.
For Safety purposes the battery and solar panels should
not be connected until all other assembly steps have been
completed.
Solar Panel Mounting
Mounting hardware to attach the solar panels to the pole has
been pre-assembled to aid in field installation. Prior to
placement of the 3-Outlet 2.0 inch Diameter Pipe Tee, loosen
the Azimuth (direction the solar panels face) Adjustment set
screw. Reference Figure 3. Position the bottom inlet on top
of the pole, making sure it is firmly centered and seated
down. Make sure that there aren’t any shadows that could
contact any portion of the solar panel.
Figure 3
Tilt Locking Set-Screws
Azimuth Locking Set-Screw
Solar Panel Alignment
During “sun hours” the solar panels are used to recharge the
battery voltage used during the night or non sun hours. The
solar mounting assembly should be adjusted to achieve
Maximum Effective Irradiance or Maximum Peak Power
(maximum sun hours). Configuring the azimuth (direction
the solar panels face) and horizontal (tilt) placement of the
Solar Panels is critical and should be adjusted or aligned at
midday to achieve maximum “sun hours”.
To adjust both the direction the solar panels face and the
tilt positions on the Solar Panel Mounting. There are (3)
5/8 in.- Set Screws on the 3-outlet 2.0 in. diameter pipe tee
component of the mounting assembly, which will require a
5/16 Allen Wrench. Reference Figures 3 and 4.
STEP 1 Direction Adjust the Solar Panel Array azimuth
(direction the solar panels face) by facing the assembly
towards true South, not magnetic south. True South (Solar
Noon) is defined as the position halfway between Sunrise
and Sunset. Determine the halfway point between sunrise
and sunset for a given day, and face the solar panels in that
direction.
STEP 2 Tilt Dresser recommends the tilt angle be set for
winter or the winter solstice (December 21). Use one of the
following methods to set the tilt of the solar panels.
Method 1 Reference Figure 6 to obtain the desired Tilt angle
with respect to the Latitude of the end customer’s well
location on the Right side of the graph. Follow the curve
across the graph to the Left side to “Photovoltaic Module
Angle” (Degrees) with reference to the horizontal plane.
Use a cheap protractor, and a foot long piece of string
with a small weight attached to the end to set the tilt of the
solar panels.
Solar Panel (+ White)
Solar Converter (- Black)
Solar Converter (+ White)
Solar Panel (- Black)

3
Method 2 First, determine the latitude of the install location.
Then subtract the Sun Declination Angle (-23.5°) from the
latitude. This method for finding this angle can be seen in
the following example provided. Reference Figure 4.
Tilt Angle = Latitude Angle – (Declination Angle).
Example Site Houston TX, Latitude = 29°8'
Latitude (29.8°) – Declination Angle (-23.5°) = 53.3°
Figure 4 Figure 5
Pipe Tee
Solar Panel Angles for Various Latitudes
Day of the Year
Photovoltaic Module Angle (Deg.)
Your Latitude (Deg.)
100
90
80
70
60
50
40
30
20
10
0
-10
-20
-30
12/21 1/20 2/19 3/21 4/20 5/20 6/19 7/19 8/18 9/17 10/17 11/16 12/16
0°
25°
20°
15°
10°
5°
30°
55°
50°
45°
40°
35°
70°
65°
60°
After adjusting the Azimuth and Tilt angle, tighten down the
set screws that secure the 3-outlet pipe tee fitting to the 2.0
in. mounting pole.
Figure 6 – Solar Panel Tilt vs. Well Latitude Location
ø

4
Solar Panel Maintenance
Very little maintenance is necessary other than the periodic
cleaning of the Solar Panel screen. This will optimize the
charging capabilities, by enhancing the light transmission.
Use a mild soap solution, warm water and a clean soft towel
to remove dust, bird dropping, etc. Use of any greasy
substances or sharp tools might scratch the protective
covering.
Handle the solar panels with care. The cells can easily be
damaged do the fragile nature of the multicrystalline silicon
cell structure. Irreparable damage can be caused by any
impacting, twisting, or bending action of the panel
assemblies. Do not drill or weld the frame if possible.
Solar Panel Wiring
Panels Provided with Unit: Using a piece of cardboard,
keep the Solar Panels covered while making any electrical
connection to the “Solar Panel Junction box. Follow the
instructions and wiring diagram (reference figure 16) for
proper polarity connectivity. Always use insulated tools to
avoid high voltage and current produced by the solar panels.
Install the cable glands as needed into the side of the solar
panel junction box. Position a screw driver on the diameter
of the circular plastic plug to remove the knockout. Install
the cable gland, avoiding over tightening. Slide power cable
through the cable gland and hook up white wire to
positive contact and the black wire to negative contact.
Where multiple panels are used, unless only one solar panel
cable is protruding from the battery enclosure, all Solar
Panels are to be wired to a unique solar panel cable
assembly. In some instances, two panels will be wired in
parallel (connecting Positive to Positive and Negative to
Negative). Close the junction box and secure the lid using
the captive screws provided.
A simple plug/socket assembly has been provided to isolate
or to disconnect the power from the “Solar Panels” to
the electrical charging system for safety and general
maintenance. Do not plug in until all other connections have
been co pleted. After all connections have been made,
remove the cardboard cover.
Panels Provided by Customer: Using a piece of cardboard,
keep the Solar Panels covered while making any electrical
connection to the “Solar Panel Junction box. Follow the
instructions and wiring diagram (reference figure 21-24) for
proper polarity connectivity. Always use insulated tools to
avoid high voltage and current produced by the solar panels.
Route the solar panel wiring through the enclosure opening
(Figure 7). Install and tighten the cable gland connector into
the side of the enclosure. Each solar panel wiring assembly
should be routed through a unique opening.
Solar Converter
Motor Controller Enclosure
NEMA 4X Rated
Sub Panel
Gel Cell
Battery
In some instances, two panels will be wired in parallel
(connecting Positive to Positive and Negative to Negative).
A simple plug/socket assembly has been provided to isolate
or to disconnect the power from the “Solar Panels” to
the electrical charging system for safety and general
maintenance. Do not plug in until all other connections have
been co pleted. After all connections have been made,
remove the cardboard cover.
For Safety purposes the battery and solar panels should
not be connected until all other assembly steps have been
completed.
Figure 7
Route the
solar panel
cable through
enclosure
opening
Figure 8 – Enclosure: Battery Motor Controller and Solar
Converter
Battery Enclosure
The Battery Enclosure is contrasted from a marine grade all
aluminum exterior shell, neoprene door seal,
Motor
Connection

5
Figure 9
Motor Wiring Extension Harness
An additional 14 foot Wiring Harness Extension for 24 Volt
motor is available only through Dresser Solar Solutions
Manufacturing facilities. P/N SP2100 Extension Cable will
be provided with (2) IP-67 Mil-Spec all weather 12-Pin
connecting receptacles.
Battery Wiring Install
Once the enclosure has been mounted onto the pole or
placed on the ground, the battery(s) can then be inserted
into the battery enclosure. Reference figures 10-12 and
schematics for wiring and installation steps.
72.0 in. ± .50
security latch, and front ventilation. The enclosures are
available in 1-5 battery types that are rated and meet NEMA
3R-rating. For 1, 2, 3 battery enclosures use the two U-Bolts
provided, to mount the empty battery enclosure firmly to the
secured 6 foot pole, approximately three feet from the
ground to the underside of the enclosure. Over tightening of
the U-Bolts should be avoided. The 4 battery enclosure
is a top hinge type chest which will lay on the ground. The
motor controller, solar converter and terminal strip come
pre-assembled on the Sub Panel from Dresser. This Sub
Panel is located on the upper back wall of the Battery
Enclosure. It has been secured and is offset from the back
mounting surface of the enclosure using four #10-32UNC
Studs.
Motor and Pump Install
Connect the DC motor cable end (circular connector) to the
mating connector (panel mount) on the battery enclosure.
Reference Figure 7. A standard 6 foot motor wire harness
comes pre-assembled using a IP-67 Mil-Spec all weather
12-Pin connecting receptacle. This connection can easily
be connected and disconnected for ease of installation or
relocation. Reference Figure 9.
On multiple battery installations, a ground wire has been
provided to be connected from battery negative to battery
negative. The black wire should be connected from a
negative battery post to the negative connection on the
terminal block on the enclosure backplate.
Pos +
Pos +
Pos + Neg –
Neg –
Figure 10 – Single Battery
Figure 11 – Double Battery
Figure 12 – Triple Battery
Positive Cable End
Supply Power to iCIP™
Connect color coded cable(s) from battery to same cable
with color coded connector within enclosure that terminates
to terminal block.
Connect color coded cable(s) from solar panel to same color
coded connector within enclosure that terminates to terminal
block.
The system should now be operational. The LED display on
the controller should be illuminated.

3/16” 3 45 1.75 26.31 Quarts/Day 0 – 5000 PSI
3 45 1.66 24.87 Liters/Day 0 – 5000 PSI
1/4” 3 45 3.07 46.07 Quarts/Day 0 – 5000 PSI
3 45 2.91 43.61 Liters/Day 0 – 5000 PSI
3/8” 5 45 11.52 103.68 Quarts/Day 0 – 1500 PSI 1500 – 3000 PSI
5 45 10.90 98.12 Liters/Day 0 – 1500 PSI 1500 – 3000 PSI
1/2” 5 45 20.48 184.29 Quarts/Day 0 – 1000 PSI 1000 – 2000 PSI
5 45 19.38 174.43 Liters/Day 0 – 1000 PSI 1000 – 2000 PSI
6
Motor Controller and
Configuration Firmware
The motor Controller has been designed to provide four
different configuration packages. Features include A variable
speed motor that will match pump output requirements; a
4-digit LED (Light Emitting Diode) front panel mount display;
Manual field input capabilities using a 5 position entry
joystick device and CSA approved Motor Controller.
Reference Figure 13.
• The Basic “Solar Solutions Series 100” will incorporate
the programmable pumping input parameters.
Configurations files can be downloaded with the aid of a
laptop PC. These configurations files are easily saved
and stored in an Excel or XLS format. Reference the
User Terminal Handbook for full use of the
communication software.
Figure 13
LED
Display
RS232/485
PC Interface
Connection
Termination
Joystick Selector
PC Data Logging &
Communication Module
Connection
Quick Set Pump Starting Parameters
1. Toggle down through the menu tree (Reference Figure
14) using the joystick control (Reference figure 13). Go
to “SETUP/UNITS” and pick the units of measure US
(Quarts/Day) or SI (Liters/Day). Press down on the
joystick, “DONE” should be displayed.
2. Next go to “SETUP/HEAD SIZE” or Pump Head Size.
This will automatically set the pump displacement with
regards to the cam and plunger diameter. Select on of
the following head sizes 3/16, 1/4, or 3/8 depending on
the size delivered.
Table 1 – Head Size vs. Volume Range
Press down on the joystick, “DONE” should be
displayed Select the head size based on the volume
requirements based on Table 1.
3. Lastly go to “SETUP/DAILY VOLUME” and hold down
the Joystick either up or down to increase or decrease
the daily volume. Press down on the joystick, “DONE”
should be displayed. Daily volume is dependant on the
units of measure selected above in Step 1 and head size.
4. Toggle up to “OPERATION”, move the joystick to the
right and select “RUN”, press down on joystick,
“DOWN” should be displayed, and the iCIP should now
be operating and pumping.
Low High Low High Measur Standard High Pressure
Head Size RPM Range Volume Range Units of Pressure Range

7
FAULT FAULTS
OPERATION STOP
RUN
SETUP
PERFORMANCE BATTERY VOLTS
CHARGE AMPS
MOTOR AMPS
RPM
ACTUAL VOLUME
REQUESTED VOLUME
SCHEDULE
TEMPERATURE
RUN TIME
TOTAL DELIVERED
SERIES 200-400
CHARGE AMP HR
MOTOR AMP HR
ANALOGS IN 1
IN 2
IN 3
IN 4
OUT
START/STOP
LOGGING
START DATA LOGGING
STOP DATA LOGGING
LOGGING
COMMUNICATION COMM.
COMM. SPEED
XXX
1200
9600
19200
DAILY
VOLUME
UNITS US
SI
LIMITED INPUT
PARAMETERS DUE
TO HEAD SIZE
MAIN
HEAD SIZE
3/16
1/4
3/8
CLOCK MINUTE
HOUR
DAY
MONTH
YEAR
IN 5
(Display Only)
Liters / Day
Quarts / Day
Liters
Quarts
0-59
0-23
1-31
1-12
2000-2079
Series 200
Series 400
Series 300
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
(Display Only)
Manual Input Map of Pump Operations via Joy Stick
RUN SCHEDULE
1/2
START STOP
RUN
RUN SCHEDULE
NUMBER
OF HEADS
1
2
3
2ND HEAD
3/16
1/4
3/8
1/2
NONE
3/16
1/4
3/8
1/2
NONE
3RD HEAD
Figure 14

8
Figure 15 – Solar Pump User Terminal Software
• The second or “Series 200” or “Data Logging” module
Event kernel, with timers and I/O triggering will be able
to capture or record raw data at a maximum of 1440
minutes (20,000 record capacity) of on-site pump data,
such as power consumptions, battery charge condition,
solar panel output wattage, pumping total volume,
ambient temperature, well pressure, tank level, alarm or
security protocol. Several concrete base classes for
common sensor configurations, including Waiting
Serial Channel -- waits for data to become available and
uses a regular expression to extract values from serial
devices Polling Serial Channel -- wakes up periodically,
reads any available bytes from the serial port, and uses
a regular expression to extract values. This data can be
accessed and retrieved using an on-site laptop via the
RS232 bus with the User Terminal iCIP software.
Figure 16
• The “Series 300” or “Communications” Module will be
able to remotely access or communicate live pump data
from the controller/system via a MODBUS over a
non-Isolated RS485 half duplex (bi-directional) serial
communication port and display on a screen or monitor
live conditions of on-site pump data. RS-232
Communication Baud Rates or BPS (bits per Second)
Transmission peeds available 1200, 9600, and 19200.
• The fourth or “Series 400” will integrate both the Data
Logging and Communications Modules into one
module. The live data can be easily accessed,
downloaded into a CSV format spreadsheet or log file
for further review.
Firmware Installation
An install / uninstall Firmware Upgrade Options Module is
required and will be provided with reference to product Solar
Solutions Series installation Identification or Serial Number.
This module will be available in the event of a firmware
upgrade to the iCIP™controller.
Upgrade Firmware on iCIP Controller
1. Insert Firmware Upgrade Options module into Options
connector on front of iCIP controller.
a. The display should read Upgrade PGM.
2. Move the joystick to the right.
a. The display should read WAIT.
b. The display will next display the version of the
firmware saved in the module.
3. Move the joystick to the right.
a. The display should read ARE YOU SURE.
4. To upgrade the firmware press the center of the joystick.
5. The display should read 1 then 2 and finally DONE.
6. Remove the Firmware Upgrade Option Module to
complete the upgrade.
Motor Controller Enclosure
A covered NEMA rated enclosure housing has been provided
to protect personnel from accidental exposure to electrical
components and also provide a degree of protection to the
electronics from the environment. Avoid static discharge
into the circuitry when servicing or connecting electrical
connections.
Solar Converters
These charge controllers use the latest in technology to
further boost the performance current produced by the solar
panels with the aid of micro processor solar power
management tool. The result is a highly efficient solar power
converter. When solar energy is being produced using solar
Logging and
Communication
module install
location

9
panels, a microprocessor measures and determines the
optimum operating charging point to charge the battery. A
low voltage disconnect is included in the design to protect
the battery from excessive discharge. Two LED’s provide
a visual indication as to the status of the controller. A
temperature sensor is also provided to monitor battery
temperature; this sensor provides feedback to the solar
converter and will adjust battery charge conditions
accordingly as the temperature changes.
Gel Cell Battery
All batteries conform to BCI specifications. Batteries are
maintenance free. Sealed construction eliminates periodic
watering, corrosive spills and fumes. Electrolyte will not
stratify, no equalization charging required. Allows for faster
recharging intervals. Battery operating temperatures range
from -76°F (-60°C) to 140°F (60°C). All Batteries in
multi-battery configurations are to be wired in Parallel
(connecting Positive to Positive and Negative to Negative).
All batteries cables are equipped with a current limiting
devise to protect against an over current condition.
Simplex Pump
All pump heads have a standard 316 Stainless Steel body
and incorporate the Texsteam proven plunger and packing
design technology. Pump outputs are a basic setup input
feature. The Daily Volume input requirement and the head
size are all that is needed, simply Set It and Forget It. Daily
Volumes can be entered in either SI (System International)
Liters/Day or US customary units in Quarts/Day. Output
volumes remain constant as pressure requirements change.
Min/Max daily volumes based on continuous duty range
from 1.75 to 103 quarts/day (1.66 to 97.47 Liters). Output
pressures are achievable for the 3/16 and 1/4 in. pump head
models up to 5,000 psi.
Electric Motor
DC electric motors have gone through rigorous testing prior
to distribution to market. The motors are designed for high
efficiency, low power consumption, long life, continuous
duty cycle and maintenance free.
Figure 17 – Pump and Electric DC
Motor Assembly
Motor Cover
Mounting Base
DC Motor
TEXSTEAM
field proven
Pump
Head Available in
3/16”, 1/4”, 3/8”,
and 1/2”
Figure 18 – Chemical Injection Pump Head
Elimination of Pump Drag and Friction
Packing Tightness
Particular attention should be given to Packing Nut tightness.
Over tightening of Packing Nut can result in excessive loses
of electrical power, which effects battery life, and pre-mature
seal packing degrading. The method for tightening all
Texsteam pumps is the same. NEVER ADJUST PACKING
WITH THE PUMP RUNNING. Loosen the packing gland nut
until you can feel that it is free, then retighten until you feel a
snug fit, then one more little tightening, the size of one
(only) notch in the packing gland nut. If this does not work,
stop the pump and tighten only one more notch.
O-Ring Seal
Priming Valve
O-Ring Seal
Locking Nut
Plunger
Packing Nut
Plunger Packing Kit

10
Head Adjustment
Between 3 and 4 screw threads should be present once the
locking nut to secure the head to the pump base has been
tightened. Reference Figure 19.
Figure 19
An adjustment should be performed to minimize friction
between the coupling and pump housing. Reference
Figure 20.
Figure 20
3 to 4 threads
should be visible
Adjust coupling to
minimize interface

11
Figure 21 – Two Panel Two Battery Wiring Diagram
Wiring Diagrams
Wiring diagrams provided with units when shipped.
Consult Dresser if an additional or specific wiring diagram is needed.

12
Head Size Number of
Heads
RPM Range Volume Range
Quarts (Liters) per Day Pressure Range (psi)
Low High Low High Standard High
Pressure
3/16” Single 5 65 2.9 (2.8) 38.0 (35.9) 0-5000 5000-7000
Duplex 5 65 2.9 (2,8) 76.0 (71.9) 0-5000 5000-7000
Triplex 5 65 2.9 (2,8) 114.0 (107.8) 0-5000 5000-7000
1/4” Single 5 65 5.1 (4.8) 66.6 (63.0) 0-5000 0-5000
Duplex 5 65 5.1 (4.8) 133.2 (126.0) 0-5000 0-5000
Triplex 5 65 5.1 (4.8) 199.8 (189.0) 0-5000 0-5000
3/8” Single 5 65 11.5 (10.9) 149.8 (141.7) 0-1500 1500-3000
Duplex 5 65 11.5 (10.9) 299.8 (283.5) 0-1500 0-1500
Triplex 5 65 11.5 (10.9) 449.4 (425.2) 0-1500 0-1500
1/2”
Single 5 65 20.5 (19.4) 266.2 (252.2) 0-1000 0-1000
Duplex 5 65 20.5 (19.4) 534.4 (503.8) 0-1000 0-1000
Triplex 5 65 20.5 (19.4) 798.6 (755.7) 0-500 0-500
Texsteam HiCIP*Pump
The Texsteam HiCIP solar-powered pump combines the intelligence of the
iCIP solar pump with the ability to pump almost 800 quarts per day,
44% more volume per head than the standard iCIP pump. The HiCIP pump
does the work of 2 to 3 lower volume pumps thereby reducing the cost of
ownership. With only one pump running, maintenance expenses
are reduced.
■65 RPM motor allows for 44% more volume per head than the iCIP pump
■Variable speed continuous-duty brushless motor design
■Same features and benefits as the iCIP pump
■Available in Series 100, 200, 300 and 400
■Available in duplex and triplex configurations for volume requirements
over 266.2 quarts/day
■Solar pump with the capacity of 798.6 quarts/day (199.65 GPD) with the
triplex configuration

13
Remote location in harsh environments are ideal applications for Texsteam Solar Pumps.
Texsteam HiCIP Pump High Output Motor vs Texsteam iCIP Pump Standard Motor
0
20
40
60
80
100
120
140
160
180
200
220
240
260
280
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000
Pressure (psi)
Volume (Quarts (Liters)/Day)
266 (252)
150 (142)
104 (98)
67 (63)
46 (44)
High Output Motor
Standard Motor
184 (174)
1/2” Head
3/8” Head
1/4” Head

Emergency field repairs by Authorized service technicians
are strongly advisable. Repairs made by un-Authorized
technicians will void any warranty. To assure safety of
equipment and personnel, only Dresser recommended
replacement parts shall be installed. And above all,
disconnect power from the iCIP™before servicing.
Damage to wiring and operating equipment may be avoided
with careful reviewing the operating and installation
procedures document by qualified personnel. At all times,
operating safety of electrical equipment is imperative to
avoid injury to personnel.
IMPORTANT
Read this instruction document with special attention to
warnings, cautions and safety concerns. FAILURE TO
ADHERE TO THESE INSTRUCTIONS COULD RESULT IN
SAFETY HAZARDS WHICH MAY RESULT INJURY TO
PERSONNEL MOTOR/CONTROLLER DAMAGE OR OTHER
ELECTRICAL EQUIPMENT. Doubts or reservations with
regards to installations or maintenance with reference to
connecting your “Solar Powered” Chemical Injection Pump
system should refer to the detailed sections supplied in this
manual. For additional instruction, classification or
assistance, contact an authorized Service Center.
WARNING
Avoid personnel injury involving equipment that is in
motion. Always remove or disconnect power prior to
service to the motor motor controller batteries charge
controller solar panels.
WARNING
- EXPLOSION HAZARD -
SUBSTITUTION OF COMPONENTS MAY IMPAIR
SUITABILITY FOR CLASS 1 DIVISION 2.
ADVERTISSEMENT
- RISQUE D’EXPLOSION -
LA SUBSTITUTION DE COMPOSANTS PUET
RENDRE CE MATERIEL INACCEPTABLE POUR LES
EMPLACEMENTS DE CLASSE 1 DIVISION 2.
WARNING
- EXPLOSION HAZARD -
DO NOT REPLACE ANY COMPONENT UNLESS POWER
HAS BEEN SWITCHED OFF OR THE AREA
IS KNOWN TO BE NON-HAZARDOUS.
ADVERTISSEMENT
- RISQUE D’EXPLOSION -
COUPER LE COURANT OU S’ASSURER QUE
L’EMPLACEMENT EST DESIGNE NON DANGERUEX
AVANT DE REPLACER LE COMPOSANTS.
WARNING
- EXPLOSION HAZARD -
DO NOT DISCONNECT EQUIPMENT UNLESS
POWER HAS BEEN SWITCHED OFF OR THE AREA
IS KNOWN TO BE NON-HAZARDOUS.
ADVERTISSEMENT
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