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Dunham Strip Radiant Panels
Installation, Operation & Maintenance Instructions
Dunham-Bush Ltd, Downley Road, Havant, Hants PO9 2JD
Document Ref:
023 9247 7700
info@dunham-bush.co.uk
138-000-001-A
UK:www.dunham-bush.co.uk
Global:www.dunham-bush.com
January 2016
IDENTIFICATION
Introduction
This booklet provides guidance for site activities
necessary to prepare, install and commission
Dunham Strip radiant panels. The instructions apply
for standard product only; please study them
carefully before commencing any installation work.
Description
Dunham Strip comprises aluminium sheet panels
with steel pipe clamped to the upper surface. The
pipes are located in a groove in the panel to
maximise the physical interface between pipe and
panel, ensuring efficient heat transfer to the
radiating surface. The panels have a durable
coating of epoxy polyester powder, and are fitted
with insulation to minimise heat losses above the
panel.
The insulation is retained by insulation backing
plates to complete the radiant panel.
A range of accessories are supplied loose, giving
flexibility in system design and configuration.
Accessories include hanging brackets, cover plates
and end closers
Sizes
The number of pipes and the nominal length of each
strip are identified by the figure number. A suffix is
added to signify the weight of pipe and type of pipe
ends. Dunham Strip is a modular system; M3
panels comprise M2 and M1 panels; M4 panels
comprise two M2 panels.
Code position
1
2
3
Code
Code position
Code
Description
1
M1
1 pipe Dunham Strip
M2
2 pipe Dunham Strip
M3
3 pipe Dunham Strip (comprising M2 and M1 panels)
M4
4 pipe Dunham Strip (comprising M2 and M2 panels)
2
15
Nominal length 1.5m
30
Nominal length 3.0m
45
Nominal length 4.5m
60
Nominal length 6.0m
3
MP
Medium series DN32 (1¼”) pipe - plain ends
MS
Medium series DN32 (1¼”) pipe - screwed ends
MF
Medium series DN32 (1¼”) pipe - flanged ends - PN40 BS4504
MG
Medium series DN32 (1¼") pipe - grooved ends
HP
Heavy series DN32 (1¼”) pipe - plain ends
HS
Heavy series DN32 (1¼”) pipe - screwed ends
HF
Heavy series DN32 (1¼”) pipe - flanged ends - PN40 BS4504
HG
Heavy series DN32 (1 ¼") pipe - grooved ends
Table 1: Product description code for Dunham Strip - for specifying individual radiant panels.
Page 2
Diagram 1: General view of Dunham-Strip M1 and M2 panels
CONSTRUCTION
Handling
The purchaser is responsible for off-loading. 1.5m
and 3.0m radiant panels can usually be lifted by two
persons, but longer panels may require a third
person providing support in the middle. When a
significant quantity is delivered, they may be
palletised and shrink-wrapped, so a fork lift truck or
similar equipment is required. Panels must not
dropped or suffer impact in any circumstances.
Storage
Radiant panels should be stored in clean, dry indoor
conditions; packaging should not be removed until
installation, unless damage is suspected. The
purchaser should examine the panels promptly upon
delivery and any claims for damage will only be
accepted if the delivery note is endorsed with a note
detailing the damage. Each panel may be marked
with a stencil reference if specified on the order.
Preparation
Extensive modification to the building fabric should
not normally be necessary. However, proper
provision for fixings must be arranged. The structure
to which the panels are to be fixed must be fit for
purpose and be capable accepting drop rods or
similar suspension fixings.
Diagram 2: Section detail of M3 Dunham strip
with SB3 sliding bracket
Medium pipe
Water content (l/m)
Heavy pipe
Water content (l/m)
M1
1.02
M1
0.93
M2
2.04
M2
1.86
M3
3.06
M3
2.79
M4
4.08
M4
3.72
Table 2: Water content per linear metre of M1, M2, M3 and M4 Dunham Strip
Page 3
Medium pipe
Mass (kg/m)
Heavy pipe
Mass (kg/m)
M1
5.3
M1
6.1
M2
10.3
M2
11.8
M3
15.6
M3
17.8
M4
20.6
M4
23.6
Table 3: Approximate masses per linear metre of Dunham Strip without accessories
INSTALLATION
Refer to the Dunham-Bush BL drawing provided.
Fixing
Leave sufficient clearance at each end, to make pipe
connections. Fit sliding brackets at 3m centres to
suit fixing points and adjustable hanger rods
previously installed. Lift and position each panel into
the brackets.
Grading
Grade each run by means of adjustable drop rods
Hot water installations are usually graded to a
minimum 1:250 in the direction of flow, to the highest
point of the return main, which should have an air
vent. Steam installations must be graded to a
minimum 1:200 in the direction of flow, down to a
suitable steam trap.
Cover Plates and End Closers
If supplied, fit cover plates to joints between
individual lengths and fit end closers at the end of
each run or between individual strips. Fix using
screws, lock nuts and washers supplied.
Cover plates cannot be used with MF or HF (flanged
connection) type panels.
Pipework Connections
The system should be designed to allow for
expansion of radiant panels. Refer to the mechanical
services drawings.
Connections will be supplied as specified, from a
choice of plain ends for welding, screwed ends for
use with unions or flanged ends.
The position of flow and return connections will
depend upon the circuitry of the installation. Tubes
should be connected in parallel to minimise bowing
due to differential expansion. Expansion
compensators, expansion loops or floating pipe
connections should be used depending on the size
and layout of the system,.
N.B. Sliding brackets are designed to give variable
installation position only, not to accommodate
expansion movement i.e. hanging rods should be
long enough to allow for expansion movement
Diagram 3: Cover plate CP1 for M1 Dunham Strip Diagram 4: End closer EC1 for M1 Dunham Strip
COMMISSIONING
Fill and vent the systems and pressure test in
accordance with recognised practice.
Adjust the water volume flow rate in each circuit by
means of balance valves to obtain the specified
water temperature drop.
With the system operational, check that the strip is
not distorted due to expansion movement.
Pipe Type
Cold
test pressure
(barg)
Max. working
pressure
(barg)
Plain ends
(for welding)
25
17
Screwed ends
1¼” BSP taper
21
14
Flanged ends
25
17
Table 2: Site test and working pressures
Page 4
Diagram 5: M1 and M2 Dunham Strip - nominal length 1.5m
Diagram 6: M1 and M2 Dunham Strip - nominal length 3.0m
Diagram 7: M1 and M2 Dunham Strip - nominal length 4.5m
Diagram 8: M1 and M2 Dunham Strip - nominal length 6.0m
Dunham-Bush Ltd
Downley Road
Havant
Hants, PO9 2JD
Tel. 023 9247 7700
Fax. 023 9245 3601
Email info@dunham-bush.co.uk
Web www.dunham-bush.co.uk
Manufacturer reserves the right to change any
product specification without notice
Part No. 138-000-001-A
January 2016