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Dura Bike Locker DLMC User manual

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DURA MOTORCYCLE LOCKER® DLMC ASSEMBLY INSTRUCTIONS
1. Levelers: Start by locating the (2) leveler plates, these are the back corners of the locker. Install
(1) leveler in each leveler plate. Note: Levelers may have been pre-installed.
2. Threshold: Next locate the threshold; this is for the front of the locker. This part takes (4)
levelers to support the vehicle passing over it. Once the levelers are installed set this part aside
until step 5.
3. Back Panel and Wall: Next locate a back panel (which has four sets of louvers) and a wall.
a. Place the back right leveler plate where the rear right corner of the locker will be located
then position the back panel on that plate and finally stand up the wall.
b. Attach the wall to the back panel using (4) pan head screws.
c. Now attach the back panel and wall to the leveler plate using (3) pan head screws.
4. Walls: Next locate (3) walls.
a. Position the left leveler plate under the back panel where the rear left corner of the locker
will be located then stand up (1) of the walls you located in step 4. Attach the wall to the
back panel using (4) pan head screws.
b. Attach the back panel and the wall you just installed to the leveler plate using (3) pan head
screws.
c. The next wall can now be installed, position it next to the wall you just installed in step 4a.
Attach it to the wall using (4) pan head screws and (4) matching nuts.
d. The last bottom wall can now be installed, position it next to the wall you installed in step 3.
Attach it to the wall using (4) pan head screws and (4) matching nuts.
5. Frame: The frame can now be assembled. Locate the (2) frames (these panels have louvers in
the top and bottom), (1) frame header and the threshold you prepared in step 2.
a. Attach the threshold and (1) frame using (2) pan head screws and ensure the louvers are
oriented correctly. Now attach the 2nd frame in the same manner.
b. Move the frame header into position between the two frames opposite the threshold.
c. Now attach the header to each frame using (2) pan head screws per frame.
d. Stand up the frame and position it in front of the parts you have already assembled.
e. Now attach the frame using (8) pan head screws, (4) for each side.
f. At this point the lower wall “L” channel stiffeners can be added. Using (6) #10 sheet metal
screws secure the stiffeners centered between the two walls.
6. Upper Walls: Locate another wall panel. We recommend two people for this step as these
panels are large. Lift and position the panel and mount it to the frame using (4) pan head
screws.
a. Now attach the upper wall to the lower wall using (5) pan head screws and the (5) matching
nuts.
b. The last upper wall on this side can now be installed. Using two people lift and position the
panel next to the wall you just attached. This can be attached to the wall next to it using (4)
pan head screws and the (4) matching nuts.
c. Now attach the upper wall to lower wall using (5) pan head screws and the (5) matching
nuts.
d. The rest of the walls on the opposite side of the locker can now be installed using the same
method as steps 6 - 6c. Once these panels are assembled you can install the vertical wall
“C” channel stiffeners (step 7).
7. Vertical Wall Stiffener: Center the right vertical wall stiffener between the walls then attach to
the walls using (12) sheet metal screws.
a. The left vertical stiffener can now be installed in the same manner as the right (step 7) using (12)
sheet metal screws.
8. Upper Back Panel: Locate the other back panel then lift and position it on top of the back panel
you installed step 3.