dymax BlueWave QX4 V2.0 User manual

BlueWave® QX4 V2.0
Multi-Head LED Spot Lamp System User
Guide
Rev: B

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About Dymax
UV/Visible light-curable adhesives. Systems for light curing, fluid dispensing,
and fluid packaging.
Dymax manufactures industrial, light-curable, epoxy, and activator-cured
adhesives. We also manufacture a complete line of manual fluid dispensing
systems, automatic fluid dispensing systems, and light-curing systems. Light-
curing systems include LED light sources, spot, flood, and conveyor systems
designed for compatibility and high performance with Dymax adhesives.
Dymax adhesives and light-curing systems optimize the speed of automated
assembly, allow for in-line inspection, and increase throughput. System designs
enable stand-alone configuration or integration into your existing assembly line.
Please note that most dispensing and curing system applications are unique.
Dymax does not warrant the fitness of the product for the intended application.
Any warranty applicable to the product, its application, and use is strictly limited
to that contained in the Dymax standard Conditions of Sale. Dymax recommends
that any intended application be evaluated and tested by the user to ensure that
desired performance criteria are satisfied. Dymax is willing to assist users in their
performance testing and evaluation. Data sheets are available for valve
controllers or pressure pots upon request.

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Contents
Introduction................................................................................ 4
Intended Audience.............................................................................. 4
Where to Get Help............................................................................... 4
Safety.......................................................................................... 4
Product Overview...................................................................... 5
Description of the BlueWave QX4 V2.0........................................... 5
Features & Benefits............................................................................. 5
Validation .............................................................................................. 6
Front LCD Panel .................................................................................. 6
Back Panel............................................................................................ 7
Unpacking .................................................................................. 8
Parts Included...................................................................................... 8
System Setup ............................................................................. 8
System Connections........................................................................... 8
LED Heads & Lenses.......................................................................... 9
Operation.................................................................................... 10
ADMIN Mode........................................................................................ 10
PRODUCTION Mode .......................................................................... 11
PLC Operation ..................................................................................... 12
System Settings......................................................................... 16
System Information ................................................................... 17
Cleaning & Maintenance ........................................................... 18
LED Head Optic Lens ......................................................................... 18
Alarm Messages ........................................................................ 18
Troubleshooting ........................................................................ 19
Spare Parts and Accessories.................................................... 20
Specifications............................................................................. 21
Declaration of Conformity......................................................... 23
Warranty..................................................................................... 25
Index ........................................................................................... 25

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Introduction
This guide describes how to set up, use, and maintain the BlueWave®QX4
V2.0 LED spot-curing system safely and efficiently.
Intended Audience
Dymax prepared this user guide for experienced process engineers,
technicians, and manufacturing personnel. If you are new to high-intensity LED
light sources and do not understand the instructions, contact Dymax
Application Engineering for answers to your questions before using the
equipment.
Where to Get Help
Dymax Customer Support and Application Engineering teams are available by
phone and email in the United States, Monday through Friday, from 8:00 a.m.
to 5:30 p.m. Eastern Standard Time, and in Germany, Monday through Friday,
from 8:00 a.m. to 5:00 p.m. Central European Time. You can also email Dymax
at [email protected] or Dymax Europe GmBH at [email protected].Contact
information for additional Dymax locations can be found on the back cover of
this user guide.
Additional resources are available to ensure a trouble-free experience with our
products:
•Detailed product information on www.dymax.com & www.dymax.de
•Dymax adhesive product data sheets (PDS) on our website
•Material safety data sheets (SDS) provided with shipments of Dymax
adhesives
Safety
WARNING! If you use this UV light source without first reading and understanding
the information in in the UV Light Safety Guide, SAF001, injury can result from exposure to
high-intensity light. To reduce the risk of injury, please read and ensure you understand the
information in that guide before assembling and operating the Dymax UV LED light source.
To use the BlueWave QX4 V2.0 system safely, it must be set up and operated in
accordance with the instructions given by Dymax. Using the system in any other manner will
impair the protection of the system. Dymax assumes no liability for any changes that may
impair the protection of the BlueWave QX4 V2.0 system.
This device falls under IEC 62471 Risk Group 2 for UVA and blue light emissions:
WARNING! Looking directly at the high-intensity light emitted by the LED heads of
the BlueWave QX4 V2.0 can result in eye injury. To prevent eye injury, never look directly at
the end of the high-intensity LED head and always wear protective goggles. To avoid
accidental exposure, always point the LED head away and at the curing substrate.
WARNING! UV emitted from this product. Avoid eye and skin exposure to
unshielded products.
WARNING! Possibly hazardous optical radiation emitted from this product. Do not
look at operating lamp. Eye injury may result.
Removing the cover from the BlueWave QX4 V2.0 controller may result in electrical shock. To
prevent the possibility of an electrical shock, never remove the controller’s cover.The
controller is cooled by natural convection. If you block the air flow from the controller,
equipment damage and malfunction can result. To prevent damage and malfunction, ensure
adequate space around controller vents to allow the free flow of air. Typically, 1.5 in of space
around all sides of the controller is sufficient.

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Product Overview
Description of the BlueWave QX4 V2.0
The BlueWave QX4 V2.0 high-intensity spot-curing system features all the benefits of LED-curing technology in a smaller,
more versatile unit. This system is comprised of a power supply, a controller with an easy-to-use control interface, and up to
four LED heads. LED heads are available in RediCure (365 nm), PrimeCure (385 nm), and VisiCure (405 nm) and can be
outfitted with 3-, 5-, or 8-mm diameter focusing lenses. LED heads and focusing lenses can be used in any combination and
can be operated in constant or variable mode.The system is designed to maximize operator safety and minimize exposure
to light curing energy.
The system’s LED heads can be used as hand-held units or integrated into an automated manufacturing system allowing for
maximum application flexibility. Their output intensity levels can also be adjusted from 10% to 100% to meet process and
adhesive requirements.
Figure 1.
Main Components of a BlueWave QX4 V2.0
Features & Benefits
The Dymax BlueWave QX4 V2.0 is engineered for precise performance and long service life. Key features include:
Features
Benefits
One controller operates up to four LED
heads
•Provides maximum application flexibility
LED heads are available in 365, 385, or
405 nm wavelengths
•Compatible with a variety of UV and visible light-curable materials
•Wavelengths can be mixed to produce optimal cures
•Units can be custom configured to curing requirements
Variable mode allows each LED head to
be programmed independently
•Exposure times and intensity settings can be set in 1% increments for each LED head
individually, allowing maximum curing flexibility
•Timer mode from 0.1 to 999 seconds
Interchangeable/replaceable focusing
lenses in 3-, 5-, and 8-mm diameters
•Allows tailoring of the unit to your curing requirements
Instant on-off
•No warm-up period
•More energy efficient
Highly flexible interconnect cables with
quick connect for LED heads
•Can be subjected to frequent movement, with small bend radius
•Flexible cables are more resilient and pliable than typical lightguides
•Can be daisy chained up to 10 m for separated workstations
•Easy to handle and switch LED heads
Efficient LED-head temperature
management
•Maximized continuous operation without overheating
•Comfortable hand-held operating temperature; no PPE required
•Temperature monitoring assures maximum LED life
PLC interface with
4-channel mode
•Easily incorporated into automated systems
Enhanced full touch screen HMI
•Easy to use, navigate and program
•Recipe storage for up to 20 programs
Cross platform compatibility
•LED heads are compatible with the BlueWave® MX-series multi-channel controllers when used
with the MX-4E expansion module
LED Heads
Controller
Front LCD
Panel
Focusing Lens

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Validation
Tests should be conducted prior to production to determine the time and light intensity required to fully cure your material.
The following approaches may be used to validate the curing process.
Set Exposure Time, Determine Intensity
Users can specify a cure time and, through empirical testing, determine the intensity required to achieve a full cure. As with
any manufacturing process, it is advisable to incorporate a safety factor.
Set Intensity, Determine Exposure Time
Users can specify light intensity and, through empirical testing, determine the exposure time required to achieve a full cure.
As with any manufacturing process, it is advisable to incorporate a safety factor.
Control
Process validation confirms a minimum acceptable intensity. Users can then choose to operate at full intensity (using the
excess intensity as an additional safety factor) or adjust the output to a specific intensity level. To ensure consistent and
repeatable process results, intensity levels should be monitored with a radiometer. This enables users to identify light
intensity changes and take corrective action (either adjusting the light intensity or performing maintenance).
Front LCD Panel
Control
Description
Front LCD Display
Displays the currently selected menu.
System Information
Used to check the version of the system and the accumulated usage time
System Setting
Used to set the configuration of the system, including language, brightness, and user initialization settings.
User Mode Setting
Toggles between ADMIN and PRODUCTION modes.
ADMIN: The system default ADMIN interface. The user will have the highest authority and can modify the
parameters of the light and system configuration.
PRODUCTION: The PRODUCTION interface. The user can only modify the brightness of the screen. A
password is needed to switch to the ADMIN interface.
Power Setting
Used to set the exposure power.
Timer Setting
Used to set the exposure time.
LED Head Type Indicators
Colored lights indicate the type of each connected LED head. A black light indicates the LED head type is
VisiCure –405 nm. A blue light indicates the LED head type is RediCure –365 nm. A gray light indicates
the LED head type is PrimeCure –385 nm
Progress Bar Indicators
Indicates the current progress of each LED head.
Countdown Timer
Counts down from the setting time.
Single Channel Run/Stop Control
Each LED head can be run or stopped by pressing each channel icon of and separately.
All Channels Run/Stop Control
All LED heads can be run or stopped by pressing the icon of or
Alarm Indicators
Indicates system faults.
Parameters Save/Load
Indicated the name of the current parameters setting.
Front LCD
Display
System Setting
User Mode Setting
System
Information
Single Channel
Run/Stop Control
Time Setting
Parameters
Save/Load
Progress Bar Indicators
Count Down Timer
Power Setting
LED Head Type
Indicators
All Channels
Run/Stop
Control
Alarm
Indicators
Figure 2.
Front LCD Panel

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Back Panel
Component
Description
Power Cord Receptable
Connection point for the power cord.
On/Off (I/O) Switch
Moving the switch to the on position (I) powers up the controller. Moving the switch to the off
position (O) cuts power to the controller.
Footswitch Connection Jacks
Up to 4 footswitches can be used as optional irradiation triggers. Pressing the footswitch
starts a curing cycle. In timed operation, pressing and releasing the footswitch initiates the
curing cycle. Footswitch doesn’t work until cycle ends.
PLC Connector Terminal
Connection points for interfacing with a user-supplied PLC. See the PLC Operation Section
for more details.
RS232 Port
No functionality, provided for factory troubleshooting.
LED Head Connection Jacks
Connection points for up to four LED heads. Each connector corresponds to an available
channel and indicator on the LCD display.
Figure 3.
Back Panel Controls & Connections
PLC
Connector
Terminal
On/Off
Switch
RS232 Port
LED Head
Connection Jacks
(CH1-CH4)
Power Cord
Receptacle
Footswitch Connection
Jacks (FS1-FS4)

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Unpacking
Upon arrival, inspect all boxes for damage and notify the shipper of box damage immediately. Open each box and check for
equipment damage. If parts are damaged, notify the shipper and submit a claim for the damaged parts. Contact Dymax so
that new parts can be shipped to you immediately.
The parts below are included in every package/order. If parts are missing, contact your local Dymax representative or
Dymax Customer Support to resolve the problem.
Inspect the glass for any damage or residue on the surface. Carefully clean the glass with the alcohol swab. Take care not to
touch the glass with bare hands, as any residue left on the window can adversely affect performance on the unit.
Parts Included
The following parts are included with your purchase configuration
Controller Kit
•BlueWave QX4 V2.0 4CH Controller
•Power Adapter
•Power Cord
•BlueWave QX4 V2.0 LED Spot-Curing System User
Guide
•UV-Light Safety Guide (SAF001)
•Footswitch
•PLC Connection Terminal (attached in controller bag)
•Safety Eyewear
LED Heads
•BlueWave QX4 V2.0 LED Head Assembly (RediCure,
PrimeCure, or VisiCure, model as selected at time of
purchase)
•UV-Light Safety Guide (SAF001)
System Setup
System Connections
Power Cable Connection —Attach the Power Cord to the Power Cord Receptacle located on the unit’s back panel (Figure
3). Press the Power Cord firmly into the receptacle until it clicks and locks into place. The unit is now powered and ready to
be turned on with the On/Off Switch.
To remove the Power Cord, pull the retaining body of the Connector to unlock it from the receptacle.
LED Head Connection Jacks —Along the right of the Controller’s Rear Panel, there are four LED Head Connection Jacks
labeled CH 1 - 4. The Connectors are keyed so they may require slight rotation to align with the keying elements of the
connector pair.
Once the keyways are aligned, press the LED Head Connector into the Jack until it clicks and locks in place.
NOTE: DO NOT rotate the Connectors once installed, they are not threaded, and damage may occur.
To remove the LED Head, grasp the metal Outer Retaining Ring Body of the Connector and pull away from the Controller to
unlock it from the Jack.
Footswitch Connection (Optional) —Located on the middle of the Controller’s rear panel. It can be used as an optional
irradiation trigger.
PLC Connection Terminals —There are input and output PLC Connection Terminals that can be used to integrate the unit
to an automated assembly line. See the PLC Operation Section for more details.
A low signal (0V) input on PLC_ENABLE switches the QX4 to PLC mode. In PLC mode, the Front Control Display displays
the PLC connection and locks out the screen input.
A high signal (24V) input on MASTER INTERLOCK locks out all the channel output.
Figure 4.
Components of a BlueWave QX4 V2.0 - Controller Kit
88823/88824/88828
Figure 5.
Components of a BlueWave QX4 V2.0 - LED Head
88807/88808/88809

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LED Heads & Lenses
The BlueWave QX4 V2.0 led heads are available in three different wavelengths: 365 nm (RediCure), 385 nm (PrimeCure),
and 405 nm (VisiCure). Each LED head is made up of three main components: the handle, a collimating lens, and a focus
lens. LED head assemblies are 1.0 M in length. Extensions can be purchased for extra length. Extension cables can be used
for up to 10 meters additional length in any combination.
Figure 6.
LED Head Components
*Sold Separately
The wavelength of the LED head is noted on a label on handle. Collimating and focusing lenses on each LED head are
interchangeable, but the handle is unique to a specific wavelength.
Figure 7.
Color-Coded LED Heads
Figure 8.
Focus Lenses (Sold Separately)
The focusing lenses indicate the spot sizes that are generated at a 5-mm working distance. The UV energy is focused on
that spot and provides maximum output and uniformity of the spot.
As you change working distance, the intensity and spot size will change. It is best to review the product bulletin to ensure
you are using the correct lens and working distance combination to achieve the target exposure.
If you are using larger working distances, you may have better results removing the focusing lens and using the collimating
lens for spot generation.
Label
Wavelength
Part Number
RediCure®
365 nm
88807
PrimeCure®
385 nm
88808
VisiCure®
405 nm
88809
Focus Lens
Part Number
Φ3 lens
81205
Φ5 lens
81206
Φ8 lens
81207
Focus
Lens*
Collimating
Lens
Handle
Connection
Cable
Connector

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Fixturing
If you are fixturing the LED head, do not cover the cooling fins, or overheating can result. We suggest clamping on the flat
portion of the handle with non-marring screws or split ring clamps. We recommend using our mounting clamp kit (PN:
88821) for optimal support.
Figure 9.
Fixturing Recommendations
Operation
WARNING! Looking directly at the high-intensity light emitted by the heads of the BlueWave QX4 V2.0 can result in eye injury. To
prevent eye injury, never look directly at the high-intensity light and always wear protective goggles (provided).
Verify that all connectors are firmly plugged into the
rear panel of the unit. See System Connections for
more details.
On the rear panel of the controller, move the Power
Switch to the on position (I). The system is now ready
for use.
On the first startup, the system defaults to ADMIN
mode. The boot mode can be set through the User
Interface in System Settings .
ADMIN Mode
ADMIN mode allows the user to configure each LED
head at a predefined (constant) power output for a given
amount of time. Each head can be adjusted
independently.
If the current mode is not ADMIN mode, you need
to enter the password to return to the ADMIN
mode.
Default Password:1234
Figure 10.
Main Menu Screen in ADMIN Mode
Figure 11.
Return to ADMIN Mode by Entering the
Password
Do not Cover
Cooling Fins
Attach Fixture to the Flat
Section of the Handle