eazished EZ-16242 User manual

1.6M X 2.4M GARDEN SHED
ASSEMBLY INSTRUCTIONS EZ-16242
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DURO
ASSEMBLY IN 7 EAZI STEPS
Step 1: Check all parts against the component list
Step 2: Pre-assemble rear and side wall panels
Step 3: Pre-assemble front panel & door
Step 4: Pre-assemble roof
Step 5: Lay pre-assembled panels out in open space
Step 6: Erect pre-assembled wall panels
Step 7: Attach the roof
Congratulations on purchasing your new proudly South African eazished.
Before commencing the assembly, we recommend that you read the instructions thoroughly.
Your new shed comes with holes pre drilled to make for fast, easy assembly. We recommend
that you assemble the shed using a trestle table or sawhorses and planks. This will ensure that
you are working off the ground and make it easier for you. Assembly is a two person job and
should not be attempted in windy conditions. Please study this manual carefully and follow the
instructions to avoid mistakes.
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1.

Measuring Tape
Spirit Level
Sturdy Ladder
(two If possible)
SITE PREPARATION
A NOTE ON SAFETY
Make sure your site is level and free of obstructions.
We recommend anchoring your shed to a 100mm thick cured concrete slab or similar base
structure with an anchor kit (see page 11 for base instructions).
OPTIONAL
Pop Rivet Gun Rubber Mallet
Cordless Drill or
one with long lead
Gloves Goggles Saw horse
2.
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CONTENTS OF FASTENING KIT
1
2
Pad bolt and keeper
Ph2 bit
Picture Picture
Wafer C2
screws (14x10mm) 160
10
4.8x12mm rivet
This product will have some sharp edges. We recommend both safety gloves and goggles when
handling items and drilling holes.
Ensure shed is securely anchored to base concrete slab once you have completed the build.
A minimum of 2 people are required to erect the shed.
TOOLS REQUIRED

STEP 1: Check all parts against the component list. Lay out all parts with number facing outwards
and check off against parts list.
Picture
Description
Component location
QTY
Check
Sheet Sheet 1785x900 left
edge bent at right angle
with pre-drilled holes
Side / back walls 3
Sheet Sheet 1735 x 685 both
edges bent at right angle
Front wall
DOOR MODULE
2
Sheet
Sheet 1785x140 right
edge bent at right angle
Inner lip bent at 10mm
Front wall 2
Front Wall Module
Side / Back Walls Module
Roof Module
Picture
Description
Component location
QTY
Check
Sheet
Sheet 920x900 bent at
right angle, edges(rounded)
with pre-drilled holes
Roof 2
Part
No.
1
5
4
Part
No.
6
3.
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Sheet Sheet 1785x900
with pre-drilled holes
Side walls 2
18
Sheet
Sheet 920x900 with
pre-drilled holes
Roof 2
19
Sheet Sheet 1785x900 left
edge bent at right angle Side / back walls 3
2
Sheet
Sheet 920x900 bent at
right angle, edges(rounded)
Roof 2
7

Roof Module
4.
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Picture
Description
Component location
QTY
Check
Part
No.
In the unlikely event that you find you are missing a part please contact Duroplastic at 0800 766 346 and we will send
the missing part directly to your address.
Date of checklist completed:........................... Personal badge number:....................... Signature:........................
Cap Ridge cap 2405 Roof
10
9
1
Cover Plate Front / rear 2
Green Gable apex cover
Gable Sheet 1690 with top
edges bent over Front / rear 2
8
Gable Sheet 1690 with top
edges bent over Inside shed 2
25
Channeling Module
Cut U Channel
Inside door channel 2
Door inner 1790
left & right side
Front wall channel
Front wall
atop door channel
U-channel 1665
bottom/top
L channel
L-channel door opening
top 1385 1
U Channel
Door inner 1385
bottom/top 2
Inside door channel
Channel Rear wall edges 2
Channel top/bottom 1665
Channel Roof pitch
11
24
15
20
13
23 2
Channel roof 2400
corners mitred
U Channel 2
Picture
Description
Component location
QTY
Check
Part
No.
Channel Side wall edges 4
Channel top/bottom 2405 21
Channel Roof bottom channel 2
Channel bottom 2405 22

VIEW OF WALL COMPONENTS
VIEW OF ROOF COMPONENTS
5.
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5
5
21
13
21
21
21
13
1
1
18
18
2
2
15
20
20
24
15
4
411
11
9
9
10
8
8
6
7
19
19
7
6
22
22
23

900
860
840
560
560
STEP 2: Pre-assemble rear and side wall panels.
Overlap sheet 18 (fig2.1) by two full sheet ridges over sheet 2. Next overlap sheet 1 (fig2.1) by
one full sheet ridge over sheet 18 (making sure that the side with pre-drilled holes are atop) on your
work table/ground (fig2.2) and join them together with self tapping screws. You will need to
make sure the two ends are held firmly together so that the screw penetrates both sheets.
Now fit top channel 23 and bottom channel 22 to the sheeting and firmly hold both sheets and
channel together and screw into pre-drilled holes.
23
22
1
18
2
NOTE:
The top and bottom screws to be fixed only after
attaching channels.
fig2.2
2
18
fig2.1
You may find it easier to assemble your shed using sawhorses with timber planks attached
especially if you are working alone. The planks need to be almost the same length as the shed
you have bought or alternatively make use of a trestle table. Be careful when handling your sheets
as sharp objects can easily scratch the paint.
6.
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Note that the large inner stiffer lip of the channel is always facing
toward the rear-side of the sheet. When the walls are stood upright
the lip will be on the interior and you should be looking at the
shorter wall of the channel on the outside (fig2.3). fig2.3
Outside
Inside
Lip
Shorter SideShorter SideShorter Side

Fit U-channels 11 to wall sheets 4 (do not
screw in yet) as per the other walls, but
omitting to leave an opening of 695mm
where the door is going to be placed
(fig3.1).
Now fit channel 15 over channels 11 and
sheet 4 (should be a tight fit).
STEP 3: Assemble the front panel and door.
7.
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Now fit your door. If you have your front
panel on a table it may be easier to fit it
yourself now, as you can line it up while still
in a horizontal position. Your hinges have
already been attached to the door.
If you wish to hang and fix it vertically you
may skip this step and go on to erecting
your walls.
When fitting be sure to use a spacer at the
bottom and mark any fixings that haven’t
been pre-drilled beforehand.
fig3.3
11
11
4
4
15
15
15
15
fig3.1
20
20
fig3.2
Lastly fit U-channels 20 over 15 where the
door space is.
Place L-profile channel 24 at the back of
channel 15 (on top).
You may now fix all the channels to the
sheets with the wafer screws via the pre-
drilled holes.
24
20
24
15
4
5
5

8.
With each panel assembled you should have a layout similar to the below image.
See addendum p5 (tear out) for a complete diagram.
STEP 5: Lay pre-assembled walls and roof out in an open space (fig4.2).
fig4.2
WALL PANEL LIST
A. Rear Wall
B. Side Wall 1
C. Side Wall 2
D. Front Wall
E. Roof Panels
A
B
E
E
C
D
Assemble roof panels in the same
manner as walls via stitching the three
sheets together. Refer also to p5 for
assembly diagram. Attach top and
bottom channels 22 and 23 onto the
sheets as per wall panels.
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STEP 4: Pre-assemble roofpanels
fig4.1
22
23
19
7
6

9.
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STEP 6: Erect the assembled wall panels.
You will require assistance as you set multiple walls upright. Make sure wall panels are the right
way around as per fig2.3. With two walls upright fix the adjoining corners together via the self
tapping screws provided into pre-drilled holes.
NOTE: the top and bottom screws will secure the channel framework, while the other 3 will
stitch the sheets together.
side wall panel
front wall panel
Continue to secure at all four corners. Once the 4 walls are fixed together make sure they are
standing level and that they are not skew, but parallel with corners at right angles.
Place the gables on top of front and rear walls and fix from the inside into front and rear wall’s
upper channel. Gables may also be fixed before walls are erected.

Assemble roof panels in the same
manner as walls via stitching the two
sheets together with channeling (a
stepladder may make this easier) .
Slide the assembled roof panels into
position. fig7.1
Now attached ridge cap (10) and then
cover plate (9) to complete the layout.
10.
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DURO
PS: Feel free to add whatever modifications to your shed that you like, possible additions may include:
Duolite® Awning • Naturalite® Ecorib/wave polycarb sheets • Multilite® Multiwall • Fibatuf® Fibreglass
As this is a brand new item we welcome any feedback that could help us improve our product!
It will rest in place on each side on top
of the walls with the lips overhanging
the gables fig7.2.
Fix downward through roof sheets
(which consists of pre-drilled holes)
and into gable lips.
STEP 7: Attach the roof
CONGRATULATIONS!
Your eazished is now fully assembled.
fig7.1
fig7.2
fig7.1.1
10
9

BASE: It is recommended that your new shed be secured to a concrete slab via an anchor kit
as per the specifications below.
CONCRETE SLAB: Please ensure that your site is level. It is recommended that your slab
is 100mm thick and that you use builders plastic with F52 reinforcing mesh. We recommend that
you make your slab’s perimeter 100mm bigger than the base dimensions of your shed. This will
allow for a 50mm edge around your shed. We recommend that you slope these 50mm edges
downward by 10mm so that rain water can drain away from your shed.
11.
This will ensure that water
run-off is kept clear from
the shed.
10mm
1765mm
50mm
50mm
When laying your concrete
slab, chamfer the 50mm edges
downwards by 10mm.
LOCATION OF
CONCRETE ANCHORS
ANCHORING OF SHED
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2500mm

For more product information, go to our website:
www.duro.co.za
Head Office, Cape Town: Libra Close, Brackenfell, Tel: [phone]
JHB: Cnr Northway / Marlboro Drive, Kelvin, Sandton Tel [phone]
George: Albert Street, George Industria Tel [phone]
Durban: 22 Trotter Road, Pine Town Tel [phone] V.1
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E&OE 0615